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OUTPUT TRANSDUCERS SEQUENCER CONTROL MODULE - FOUR STAGE MODEL UCS-421 TM A Kele Company DESCRIPTION The Model UCS-421 is a solid-state multi-stage device used for floating/tri-state control of VAV boxes, or multistage control in HVAC systems from a single analog signal. The UCS-421 can be used to obtain a digital output from a voltage or current producing sensor. In its base configuration, the UCS-421 has four relay outputs. Units may be “daisy chained” to provide additional stages of control. The UCS-421 is supplied with mounting track for easy installation. FEATURES • • • • • • • 4 stages of relay control Voltage or current input 24 VAC or 24 VDC power LED indication of relay status Adjustable relay setpoints Adjustable relay differentials Snap-track mounted DIMENSIONS in (cm) DEPTH: 1.375 (3.49) UCS-421 MODE FLT SEQ INPUT TYPE H3 A C B B D D C CH H4 V H5 MA SIGNAL INPUT A 3.25 (8.25) CHAIN OUTPUT MODE FLT SEQ 24V POWER The UCS-421 accepts a 1-20 mA or 0.75-15 V input signal to produce four stages of relay output. Each relay has a multi-turn potentiometer adjustment to set the pullin point. The “A” and “D” relays can be jumper-selected to pull in on either a rise or fall in signal. The “B” and “C” relays always pull in on a signal rise. The UCS-421 considers an input signal below 1 mA or 0.75 V to be a loss of signal and all relays will de-energize. Multiple UCS-421s and UCS-221s can be “daisy chained” to operate additional stages from one input signal. Any combination of UCS-221s and UCS-421s (maximum of 8 slave units) can be “daisy chained.” The chain output on slave units produces a DC voltage output which can be used for control of electronic actuators. COMMON OPERATION 5.5 (13.97) SPECIFICATIONS Supply voltage 24 VAC ±10% @ 200 mA 24 VDC ±10% @ 100 mA Input signal 1-20 mA or 0.75-15 VDC jumper-selectable Output 4 SPDT relays Relay rating 5A @ 120 VAC Accuracy & repeatability ±1% Setpoint adjustment 25-turn potentiometers Input impedance 250 Ω (mA input), 10 kΩ (V input) KELE • www.kele.com Operating temp range Humidity limit Dimensions Optional enclosure Relay differential Weight 32° to 158°F (0° to 70°C) 5-95% RH noncondensing 3.25"H x 5.5"W x 1.375"D (8.25 cm x 13.97 cm x 3.49 cm) B7 0.5 mA or 0.375 V (adjustable by plug-in differential resistors - see wiring diagram) 0.55 lb (0.25 kg) USA 901-937-4900 • International 901-382-6084 OUTPUT TRANSDUCERS SEQUENCER CONTROL MODULE - FOUR STAGE MODEL UCS-421 WIRING Make all connections according to the diagram below or as shown on the job diagrams and in compliance with national and local codes. Make all connections with power removed. Failure to do so could result in circuit board damage. Use shielded #18-gauge cable for connections from the UCS-421 to the controller, shield grounded at the controller. TABLE 1 OTHER DIFFERENTIAL RESISTORS CAN BE USED (CUSTOMER SUPPLIED): 9.1 k OHM = 0.25 mA OR 0.1875 V 36.5 k OHM = 1.0 mA OR 0.75 V 54.9 k OHM = 1.5 mA OR 1.125 V 73.2 k OHM = 2.0 mA OR 1.5 V SIG LOSS LED WILL ILLUMINATE UPON SIGNAL LOSS MODE MODE FLT SEQ FLT SEQ H1 B A C INPUT TYPE H2 C D B A UCS-421 SIG LOSS D RELAY CONTACT WIRING FOR FLOATING/TRI-STATE CONTROL (SET MODE JUMPER H1 OR H2 IN FLT POSITION) V H5 mA C D SIGNAL INPUT B CHAIN OUTPUT A CW CH H4 JUMPER H3 SHOULD BE IN CHAIN POSITION (CH) WHEN USING UCS-421 AS A SLAVE UNIT. CHAIN OUTPUT IS USED TO CONNECT THE MASTER UNIT TO THE FIRST SLAVE. ADDITIONAL SLAVES ARE CONNECTED FROM SIGNAL INPUT TO SIGNAL INPUT B(C) 24V POWER A(D) H3 COMMON FACTORY RELAY SETTINGS Relay A: 4 mA, 3 V Relay B: 6.6 mA, 5 V Relay C: 9.3 mA, 7 V Relay D: 12 mA, 9 V PLUG-IN DIFFERENTIAL RESISTORS (1/4W, 1%) 18.2 K OHM = 0.5 mA OR 0.375 V (FACTORY-SUPPLIED) SEE TABLE 1 FOR OTHER DIFFERENTIALS CCW COM 24VAC OR DC SIGNAL mA OR V + – – + 24 V POWER TERMINAL COMMON TERMINAL SIGNAL INPUT TERMINAL CONNECTIONS TO UCS-221 OR UCS-421 SLAVE UNITS. (MAX 8 UNITS) INSTALLATION SET-UP AND CALIBRATION 1. Set jumpers to desired position as follows: • Mode jumpers (H1, H2) - In FLT position, the A and D relays energize on a decrease in signal. In the SEQ position, the A and D relays energize on an increase in signal. The B and C relays always energize on an increase in signal. • Input jumpers (H3, H4, H5) - Select H5 mA position for a 1-20 mA input, or H4 V position for a 0.75-15 VDC input. If the UCS-421 is used as a slave unit, place the bottle plug jumper in the H3 chain position. 2. Connect a meter in series with the SIGNAL INPUT terminal and the 1-20 mA (+) signal to read a current signal. To read a voltage input, connect across the COMMON (-) and SIGNAL INPUT(+) terminals. 3. Adjust the input signal to the desired pull-in current or voltage for Relay A. 4. If Relay A’s LED is on, turn its setpoint adjustment clockwise (counter-clockwise if Relay A (or D) has Mode jumper in FLT position) until it de-energizes. Otherwise proceed to step 5. 5. Adjust Relay A pull-in point by turning its setpoint adjustment counter-clockwise (clockwise if Relay A (or D) has Mode jumper in FLT position) until the relay energizes. (Setscrews A, B, C, & D are 25-turn potentiometers.) 6. Repeat steps 3, 4, & 5 for Relays B, C, & D using corresponding setpoint adjustments. 7. When using a 1-20 mA input, the CHAIN OUTPUT produces a 0.7 to 12 VDC signal which is proportional to the input signal. This can be used to control electronic actuators with an impedance of 2 kΩ or larger. Connections should be made between CHAIN OUTPUT(+) and COMMON(-). If a voltage input is used, the CHAIN OUTPUT is directly proportional to the input. ORDERING INFORMATION UCS-421 Sequencer Control Module - 4 Relay Outputs, Field Calibrated UCS-421-C Sequencer Control Module - Factory Set Custom Relay Settings (Specify settings when ordering) KELE • www.kele.com USA 901-937-4900 • International 901-382-6084