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Energy Systems Engineering Student/Group Name(s): Brian Finan Student ID: 09548734 Year: (e.g. 1st) 4th Year Subject Code and Name: EG460, Final Year Project Lecturer Name: Prof. Ger Hurley Title of Assignment: Progress Report Submission Date: 19-12-12 Academic Integrity and Plagiarism Plagiarism is the act of copying, including or directly quoting from, the work of another without adequate acknowledgement. All work submitted by students for assessment purposes is accepted on the understanding that it is their own work and written in their own words except where explicitly referenced using the correct format. For example, you must NOT copy information, ideas, portions of text, figures, designs, CAD drawings, computer programs, etc. from anywhere without giving a reference to the source. Sources include the internet, other students’ work, books, journal articles, etc. You must ensure that you have read the University Regulations relating to plagiarism, which can be found on the NUIG website: http://www.nuigalway.ie/engineering/plagiarism/ I have read and understood the University Code of Practice on plagiarism and confirm that the content of this document is my own work and has not been plagiarised. Student’s signature Brian Finan 09548734 Brian Finan Abstract The title of my project is “Maximum power point tracking for solar power applications with partial shading”. In simple terms this project’s objective is to have a solar panel in the best possible position all of the time, the purpose of this is to allow the panel access to the maximum amount of solar irradiance possible and hence output the maximum power possible. This study consists of examining solar energy as a viable option and obtaining the maximum amount from the ‘green’ energy source, this means getting the maximum power from a solar array at any given time. This is obtained by keeping the solar array at its Maximum Power Point continually. On researching this it has been found that some major factors come into account when the Maximum Power Point is trying to be located continually. These factors include partial shading of the solar array, which may be due to clouds, location of the solar arrays, branches of trees etc. This project looks at issues of maximum power point tracking under partially shaded conditions, and comes up with a valid solution to overcome the problem and obtain the Maximum Power Point without interruption. To achieve Maximum Power Point Tracking (MPPT) there are a number of options available to date, these are the Perturb and Observe (P&O) MPPT method and Incremental Conductance MPPT method. I have carried out extensive research on these two MPPT methods and some of my findings are documented below. It has been found that solar arrays under partially shaded conditions can have power losses as high as 70%. Introduction Background to Solar Power o Solar energy has become much more important globally in recent years due to the global energy crisis the world faces. o Solar panels use light energy from the sun to generate electricity through the photovoltaic effect. o A connected assembly of solar cells is known as a photovoltaic (PV) panel. Solar energy is said to be very reliable as it is easy to predict how much energy can be produced with PV solar panels. o Photovoltaic is a method of generating electrical power by converting solar radiation into direct current (DC) electricity, using semiconductors that exhibit the PV effect. o Solar panels do not emit any greenhouse gases in operation unlike conventional sources of energy i.e. fossil fuels. o Solar tracker applications are widely used to maximise the angle of incident between the incoming light of the sun and the panel. This angle should always be kept as near as possible to 90 degrees. Figure 1 shows how much available power is lost if the angle of the solar array differs from 90 degrees. 2 09548734 Brian Finan o Driven by advances in technology and increase in manufacturing scale and sophistication, the cost of this energy has declined steadily since the first solar cells were manufactured. Figure 1: Percentage of available power which is lost if the angle between the solar panel and the sun differs from 90 degrees. Basic operation of a Photovoltaic (PV) cell A Photovoltaic cell is made of silicon, which is purified, melted and then crystalized. The majority of the cell has a slightly positive electrical charge, with a thin layer, at the top, having a slightly negative charge. A thin grid of metal is placed on the top of the cell which allows adequate amounts of sunlight to be admitted but also had the ability to carry electrical energy. Sunlight, sometimes described as particles called ‘photons’, hits the PV cell and move into the cell. Photons strike electrons and dislodge them, these then become loose and start to move to the top of the cell, this can be seen in figure 2. The greater the amount of photons that are admitted by the cell results in a greater flow of electrons towards the top of the cell. These then flow into the external electrical circuit through the grid of metal placed on top of the cell. The electric fields in the solar cell put these free electrons in directional current, from which the metal contacts on top of the cell can generate electricity. Therefore, cells produce current and voltage, the amount of current produced depends on the area of the cell whereas the amount of voltage produced does not depend on the cells area. Both the voltage and current are affected by the resistance of the circuit the cell is present in. The light level and the temperature available to the cell affect the amount of 3 09548734 Brian Finan current and voltage produced respectively, which will have a direct effect on the power output, this can be seen clearly from figure 4. Figure 2: Photovoltaic Cell Maximum Power Point Tracking (MPPT) This is a method used in Solar Photovoltaic (PV) arrays to expose uniform solar irradiance and maintain a maximum power output for a period of time. In figure 3 the maximum power output can clearly be seen at the ‘knee’ of the curve. This is the position that is most sought after and is achieved when maximum voltage and maximum current are achieved at the same time. MPPT is a method to ensure that maximum voltage and maximum current is reached as much as possible. This is done by having the solar array track the path of the sun and also by making sure that none of the solar array becomes partially shaded at any stage due to cloud, branches of trees etc., and if this does occur a system is in place to adjust the panel and get it back to output the maximum current and voltage and hence the maximum output power. Details of the two methods used to track the maximum power point are given below; the method I am going using in my project is the Perturb and Observe (P&O) method. If irradiance levels differ throughout the solar array, this results in multiple local maxima points being produced. This results in nonlinearity of the PV characteristic curves, which means there is more than one ‘knee’ in the P-V curve. Multiple local maxima are not good 4 09548734 Brian Finan for tracking as it reduces the effectiveness of the tracking system, and these results in overall loss in power output. Figure 3: Curve showing voltage vs. current Figure 4: These graphs show how power output increases as the temperature and irradiance levels increase. 5 09548734 Brian Finan Perturb and Observe method of Maximum Power Point Tracking The purpose of this is to track the Solar Photovoltaic (PV) modules maximum power point. The P&O tracking process is carried out by observing the array output power and determining the next action, either to increase or decrease the array operating voltage. In recent times this method has been widely used to achieve the maximum amount of power from a solar panel. The presence of multiple local maxima, these occur when an entire PV array do not receive uniform solar irradiance, reduce the effectiveness of this method greatly. The reason for a solar array not receiving uniform solar irradiance may be due clouds, trees, and buildings and when these factors affect solar irradiance, the array is said to be under Partially Shaded Conditions (PSC). If the operating voltage of a PV array is perturbed in a given direction and if the power drawn from the PV array increases, this means that the operating point has moved towards the Maximum Power Point and, therefore, the operating voltage must be further perturbed in the same direction. Otherwise, if the power drawn from the PV array decreases, the operating point has moved away from the Maximum Power Point and, therefore, the direction of the operating voltage perturbation must be reversed. This is explained in the form of a flowchart below, figure 6. If the system increases the operating voltage and the power output increases, the system will continue to do this until the power output decreases. Then the voltage is decreased to get back to the system outputting its maximum power output. This continues indefinitely which results in the power output value oscillating up to the Maximum Power Point continually and never stabilizing. This can be seen in figure 5. The advantages of this method include: o Very simple and easy to implement. o Most commonly used so information is widely available. o Provides predictive and accurate solutions to maximum power point tracking under partially shaded conditions. The disadvantages of this method include: o Power obtained oscillates just below the Maximum Power Point in steady state operation. o Under rapidly varying irradiance & load conditions the system can track in the wrong direction. o The size of the change in operation voltage chosen determines the speed & convergence of the Maximum Power Point and the range of oscillation. 6 09548734 Brian Finan Power Output Oscillating just below max power output Time Figure 5: Oscillation of Power just under maximum power output. Start Decrease Operating Voltage Increase Operating Voltage If Incorrect If Correct If Correct If Incorrect Power > Previous Power Power > Previous Power 7 09548734 Brian Finan Figure 6: Flowchart of P&O method. Incremental Conductance method of Maximum Power Point Tracking This method always adjusts the array terminal voltage according to the maximum power point voltage. This method computes maximum power and directly controls the extracted power from the PV cell. This method uses a DC-DC converter which is controlled by an incremental conductance algorithm. This system offers great performance under quick changing circumstances and can be implemented using low cost microcontrollers. The method can track the maximum power points accurately at high speeds and greatly increase the power output of a solar array under PSC. This method computes the maximum power point by comparing (ΔI/ΔV) (Incremental conductance) to (I/V) (array conductance). IL Figure 7: Circuit diagram of Incremental conductance proof. PL=IL2RL IL=VS/Ro+RL P= (VS/RL+RO)2(RL) What value of RL will give me maximum load? Find: dP/dRL Which equals to: 1=2RL/RL+Ro Therefore: Ro=RL This means the maximum power transfer occurs when the load resistance equals the source resistance 8 09548734 Brian Finan Details of Microcontroller being used The microcontroller I am going to use to implement the required algorithm is the Arduino. I made the decision to use this microcontroller after carrying out research on it and also on the 8051 microcontroller. The Arduino is relatively simple and is perfectly able to implement the type of algorithm I am going to use. On researching the 8051 microcontroller I realised that it is a lot more complicated than the Arduino and may prove hard to implement the algorithm, if it was chosen. The main reasons I chose the Arduino is: o Inexpensive, most Arduino starter kits cost between €50-70. o The Arduino will work on Windows, Mac and Linux. o Simple clear and open source programming environment. Software for the programming of the Arduino can be obtained online for free and the programming environment is very similar to C and Java for ease of use. Some characteristics of the Arduino: o o o o o o 6 analogue inputs. Operating voltage of 5 volts. DC current i/o pin 40mA. Flash memory of 32kb (0.5kb used by the boot loader). Input voltage maximum of 6-20 volts, recommended to use 7-12 volts. 14 digital outputs, 3 of which are pulse width modulators (providing 8 bit pulse width modulation). o Board can be powered by the USB port from a computer, 2.1mm centre positive plug in the board, or the 5 volt and the 3.3 volt connection on the board. o Clock speed of 16MHz. 9 09548734 Brian Finan Figure 8: Arduino Figure 9: Arduino pin locations Aim of this Project When this project is completed and built I hope to be able to shadow a part of a solar array resulting in the array turning into the area of higher solar irradiance where the maximum power point is present. The materials needed to complete this project are: o o o o o o A solar array, last year’s project may be used. Current sensor. Voltage sensor. DC-DC converter. Microcontroller, Arduino. Wiring, circuitry. A simple layout of the purposed project is given below in figure 10. Power Solar Panel DC-DC Converter Voltage Sensor Power Current Sensor MPPT Controller (Arduino) Load Controlled via DAC 10 09548734 Brian Finan Figure 10: Layout of proposed system. DC-DC converter This is a power electronics circuit that convert a DC voltage to a different DC voltage level and often provides a regulated output. Switch mode DC-DC converters operate by storing the input energy temporarily and then releasing that energy to the output at a different voltage and current. A DC-DC converter could be compared to a transformer as they both carry out much the same role changing input energy into a different impedance level, with some energy being used by the converter when it is being passed through it. The converter presents an electrical load to the solar panel that varies as the output voltage varies. This load variation in turn causes a change in the operation point (current and voltage characteristics) of the panel. Thus by intelligently controlling the operation of the DC-DC converter, the power output of the panel can be intelligently controlled and made to output the maximum possible power. Voltage sensor This will measure the voltage provided by the solar panel by using two resistors in parallel with the solar panel and acting as a voltage divider. Voltage across these resistors will be read and put into the Maximum Power Point Tracker’s digital controller. Current sensor This will measure the current provided by the solar panel. For this a single resistor will be placed in series between the solar panel and the DC-DC converter. This current will also be put into the MPPT digital controller. Digital to Analogue Controller This is used to convert digital code to an analogue signal, binary code to current, voltage or electric charge. Progress made to date Parallel and Series connected solar arrays Connecting solar cells in series means you connect the positive terminal of one solar cell to the negative terminal of another. This results in the voltages of the cells being added together while the amps stay the same. Connecting solar cells in parallel means you connect the positive terminal of one cell to the positive terminal of another and the negative terminal of one cell to the negative terminal of another. This results in the voltage remaining the same but the currents of the cells will be added together. When an array of solar cells is connected in series and parallel, significant problems exist with parallel connections. Shadow effects can shut down the weaker parallel string (string that 11 09548734 Brian Finan experience partial shading) which would cause a big power loss and some damage to the weaker string. This damage is caused by excess reverse bias applied to the shadowed cell by the cells which are receiving full solar irradiance. In an array like the one shown below in figure 10, each solar cell has a specific maximum voltage and maximum current. In the array shown each solar cell has a current of 3 amps and a voltage of 6 volts, therefore this gives us a system with a voltage of 12 volts and a current of 9 amps. If one of these paths becomes blocked due to partial shading or some other factor, this will have a major effect. For example if the middle path was blocked the voltage would remain at 12 volts but the current would be reduced from 9 amps to 6 amps. + + + + + + + + + + + + + + + + - - + - + + Series + + + + + + + + + + + + + + + + - - - Parallel Figure 11: Example of a solar array of solar cells in series and parallel. 12 - 09548734 Brian Finan Tasks to Overcome In the coming weeks I expect my project to take shape. The next stage for me to complete is to order the parts I need and start to write the required code for the Arduino. When I have completed this I hope to start testing my work. I have no doubt that I will run into some problems but with the research I have carried out and further research, if necessary, and the help of my supervisor, I am confident these will be overcome. I plan to use PSPICE simulation to model circuits to include in my final report. The system must be then tested with variable voltage source to represent the panel simulator for a real 50W panel. References Figure 1: http://upload.wikimedia.org/wikipedia/en/e/ed/SolarPanel_alignment.png (website last viewed on 17/12/2012) Figure 2: http://www.polarpowerinc.com/info/operation20/operation23.htm (Last viewed on 18/12/2012) Figure 3: http://www.lettingchiboboshine.org.au/pages/activities/investigating-thecharacteristics-of-photovoltaic-solar-panels.php (last viewed on 18/12/2012) Figure 4: http://sargosis.com/articles/science/how-pv-modules-work/calculating-the-iv-andpv-curves-for-a-solar-module/ (last viewed on 16/12/2012) Figure 8: http://arduino.cc/en/uploads/Main/ArduinoUno_R3_Front.jpg (website last viewed on 17/12/2012) Figure 9: http://arduino.cc/en/Hacking/PinMapping (website last viewed on 17/12/2012) The following journals & websites were used for vast research of the subject matter: o A new approach to achieve maximum power pointtracking for PV system with a vari able inductor Zhang, Longlong; Hurley, William Gerard; Wolfle, Werner Power Electronics for Distributed Generation Systems(PEDG), 2010 2nd IEEE International Symposium on Topic(s): Components, Circuits, Devices & Systems ; Power, Energy, & Industry Applications Digital Object Identifier: 10.1109/PEDG.2010.5545758 Publication Year: 2010 , Page(s): 948 – 952 o Maximum Power Point Tracking Scheme for PVSystems Operating Under Partially S hadedConditions 13 09548734 Brian Finan Patel, H.; Agarwal, V. Industrial Electronics, IEEE Transactions on Volume: 55 , Issue: 4 Publication Year: 2008 , Page(s): 1689 - 1698 o Incremental conductance MPPT method for PVsystems Safari, A.; Mekhilef, S. Publication Year: 2011 , Page(s): 000345 – 000347 o High-Performance Adaptive Perturb and ObserveMPPT Technique for PhotovoltaicBased Microgrids Abdelsalam, A.K.; Massoud, A.M.; Ahmed, S.; Enjeti, P.N. Power Electronics, IEEE Transactions on Volume: 26 , Issue: 4 Publication Year: 2011 , Page(s): 1010 - 1021 o http://www.polarpowerinc.com/info/operation20/operation23.htm o http://www.lettingchiboboshine.org.au/pages/activities/investigating-thecharacteristics-of-photovoltaic-solar-panels.php o http://www.solarchoice.net.au/blog/partial-shading-is-bad-for-solar-panels-powersystems/ 14