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Basic electrical measurements Using handheld electronic test tools ©2009 Fluke Corporation Basic electrical measurements Goals of this presentation • Understand safety specifications and how to operate handheld electronic testers in a safe manner • Understand how handheld electronic testers and accessories perform basic measurements • Learn how to set a digital multimeter (DMM) to the correct function and range for a given measurement • Learn how to measure a variety of electrical parameters and test electrical components • Determine the proper measurement tool for safe and accurate measurements • Understand the differences between average responding and true-rms measurement on non-linear loads ©2009 Fluke Corporation Basic Electrical Measurements 2 Digital multimeter basics Agenda • Chapter 1: • Chapter 2: • Chapter 3: • Chapter 4: • • • • • • • A first look at the DMM Multimeter safety Multimeter specifications Multimeter measurements Ohm’s Law: basic volts, amps, ohms measurement Special functions: Min/Max, Peak only for 87V or 289 Voltage: understanding high input impedance Current: using current clamps Resistance: DMM source voltage and multiple sources Testing components: diodes, caps, resistors Measuring temperature • Chapter 5: Non-linear loads • True-rms vs. average-sensing ©2009 Fluke Corporation Basic Electrical Measurements 3 A first look at the digital multimeter • Visual inspection • Front panel symbols • Hands-on safety inspection: • Test leads and probes • Amps inputs: fuses • Volts/Ω inputs: overload protection ©2009 Fluke Corporation Basic Electrical Measurements 4 Front panel features: • Volts / Ω / inputs How is this input protected? • Amps, mA, mA inputs How is this input protected? • CAT IV - safety rating • Range: select manual ranging • button Second function • HOLD button Hold function ©2009 Fluke Corporation Basic Electrical Measurements 5 Check out the back... Look at the back of the meter: • Safety warning • Fuse ratings - How are fuses specified? • Certifications • Battery access ©2009 Fluke Corporation Basic Electrical Measurements 6 Front Panel Symbols Symbol Meaning V V dc V V ac mV Millivolts (.001 V or 1/1000 V) A Amps mA Milliamps (.001 A or 1/1000 A) µA MicroA (.000001 A or 1/1000000 A) Ω Resistance (Ohms) kΩ, MΩ Kilohms, megohms )) )) ©2009 Fluke Corporation Continuity beeper Basic Electrical Measurements 7 Front panel symbols Symbol Meaning Capacitance (uF: microfarads, nF: nanofarads) Diode test Hz Hertz (cycles/sec) dB Decibels Range Manual measurement ranging Hold TouchHold/AutoHOLD - last stable reading MIN MAX Highest, lowest recorded readings Dangerous voltage levels Caution: See manual ©2009 Fluke Corporation Basic Electrical Measurements 8 TouchHold Displays last stable reading • Turn dial to Vdc • Press Hold • Take measurement • Remove probes • Press hold a second time and you are in AutoHOLD • Turn dial to Ω Press Hold Measure resistor Remove probes Measure second resistor Automatic Touch Hold / Shift (second function) Hold updates automatically. ©2009 Fluke Corporation Basic Electrical Measurements 9 First look at the DMM Summary What we learned: • Meaning of front panel symbols • Back panel safety warning and other information • TouchHold & AutoHOLD functions - How they work ©2009 Fluke Corporation Basic Electrical Measurements 10 Chapter 2 Multimeter safety • Test leads & probes • Fuses • Overload protection • IEC 61010 standard ©2009 Fluke Corporation Basic Electrical Measurements 11 Safety inspection Test leads and probes Check test lead resistance: Step 1: Insert leads in V/ and COM inputs Step 2: Select , touch probe tips good leads are 0.1 - 0.5 How do you check a single test lead? Visually check for: • New category rating (CAT III-1000 V or 600 V CAT IV recommended) • Double insulation • Shrouded connectors, finger guards • Insulation not melted, cut, cracked, etc. • Connectors not damaged: no insulation pulled away from end connectors • Probe tips - not loose or broken off ©2009 Fluke Corporation Basic Electrical Measurements 12 Safety inspection Amps inputs need fuses • In a power circuit, use current clamp accessory or stand alone clamp meter. • In low energy ckt, 10 A or less, open the circuit: • Measure in series (current is the same in a series circuit). The amps circuit resistance must be small to have a minimal effect on the current. This low impedance input requires fuse protection. Caution! Don’t leave the leads in mA or A input jacks and then take voltage measurements. ©2009 Fluke Corporation A, mA/uA inputs Ammeter circuit inside DMM COM Basic Electrical Measurements 13 Safety inspection Checking meter fuses on most meters Step 1: Plug test lead in V/ input. Select . Step 2: Insert probe tip into mA input and read value. Step 3: Insert probe tip into A input and read value. Is the fuse okay? What would an open fuse read? ©2009 Fluke Corporation Basic Electrical Measurements 14 Safety inspection High impedance on V/ inputs • Volts measurements need high impedance circuit • Voltage measurements are in parallel Voltage is the same across each parallel branch • Parallel circuits divide current: High impedance branch = less current Low impedance branch = more current What about protection for ohms measurement? ©2009 Fluke Corporation Basic Electrical Measurements 15 Safety inspection Overload protection on volts inputs With leads in V/ and COM inputs: Step 1: Select V and put probes in a live outlet. Will you damage the meter if you... Step 2: Select mV? Step 3: Select ? Step 4: Select A? Overload protection is only to the DMM’s rated voltage. ©2009 Fluke Corporation Basic Electrical Measurements 16 Common DMM / tester hazards • Arc from transients (lightning, load switching) Protection: Independent certification to meet CAT III-1000 V or CAT IV-600 V • Voltage contact while in continuity or resistance Protection: Overload protection in ohms up to the meter’s volt rating • Measuring voltage with test leads in current jacks Protection: High energy fuses rated to the meter’s voltage rating Use meters / testers without current jacks • Shock from accidental contact with live components Protection: Test leads double insulated, recessed / shrouded, finger guards, CAT III–1000 V. Replace when damaged. • Using meter or tester above rated voltage Protection: Good karma ©2009 Fluke Corporation Basic Electrical Measurements 17 Multimeter safety Summary • What we learned: • How to check for good test leads • Why amps inputs need fuse protection • Low input impedance circuit • How to check for open fuses in the meter • Function of overload protection on V/ inputs ©2009 Fluke Corporation Basic Electrical Measurements 18 Chapter 3 DMM specifications • Display • Accuracy • Range and resolution Electrical Electronics ©2009 Fluke Corporation Basic Electrical Measurements 19 Understanding DMM display specifications Display is specified as digits or as count • Digits: 3 1/2, 4 1/2, etc. • Example: 3 ½ - starting from the least significant digit, 3 “full” digits from 0-9, 1 “half” digit at less 5000 count than 9. Example: 1999 • Can be confusing: How do you specify 3999? • Count: 6000, 5000, 4000, 3200, etc. • 4000 count display reads from 0 - 3999 • 3200 count display reads from 0 - 3199 • Hands-on: 6000 count display • Select V, measure battery ©2009 Fluke Corporation Basic Electrical Measurements 20 Understanding DMM accuracy specifications Accuracy is specified in percentage • Closeness with which an instrument reading approaches the true value being measured; largest allowable error • Percentage of reading (DMMs) vs. percentage of scale or range (analog meters) • Example: 1 % scale vs. 1 % reading) % scale: If scale or range is 1000 V, an accuracy of 1 % is equal to +/- 10 V. 120 V reading could = 110 - 130 V % reading: 1 % accuracy with 120 V reading = 118.8 - 121.2 V • Least significant digit unstable: Example: Accuracy spec = +/-(1 % +2) Reading of 200.0 Mv = 197.8 - 202.2 mV ©2009 Fluke Corporation Basic Electrical Measurements 21 Understanding DMM specifications Range and resolution • Resolution is the smallest change in measured value to which the instrument will respond. • As the range increases, the resolution decreases: Turn Fluke 179 to Vac and hit Range button (Auto disappears) Range: Resolution: 600.0 mV .1 mV (= 1/10 mV) 6.000 V .001 V (= 1 mV) 60.00 V .01 V (= 10 mV) 600.0 V 0.1 V (= 100 mV) 1000 V 1V (= 1000 mV) (To exit Manual Range, hold Range button for two seconds) • For maximum resolution, choose the lowest possible range. ©2009 Fluke Corporation Basic Electrical Measurements 22 ABCs of DMM specifications Summary • What we learned: • Display specifications - digits or counts • Accuracy specifications - percent of range or percent of reading • Range and resolution specifications – Low range, high resolution (e.g., 400.0 mV) High range, low resolution (e.g., 400.0 V) ©2009 Fluke Corporation Basic Electrical Measurements 23 Chapter 4 DMM measurements Basic measurements: Ohm’s Law Special functions: Min/Max How DMMs measure voltage: Understanding high input impedance How DMMs measure resistance: No other voltage please How DMMs measure current: Using clamp-on accessories Testing components: Capacitors, diodes, LEDs How DMMs measure temperature ©2009 Fluke Corporation Basic Electrical Measurements 24 Ohm’s Law (V = IR) Can you prove it, Mr. ? • Battery voltage: V = • Resistor: R = • Calculate current: I CALCULATED = V / R = • Measure current: Create series circuit with resistor and battery and measure current (use mA inputs) I MEASURED = ©2009 Fluke Corporation Basic Electrical Measurements 25 Special functions DMM as recorder: Min/Max/Avg • Capture sags: (>100 ms) MINMAX • Fluke 179 - Push MIN MAX button. (Meter beeps with each new MIN or MAX.) • Scroll through Max, Min and Avg screens by pushing MIN MAX button. • Record voltage sag as motor is turned on. ©2009 Fluke Corporation Basic Electrical Measurements 26 How DMMs measure voltage Measuring volt / input impedance Step 1: Meter 1 (179) - Select ohms. Meter 2 - Select Vdc. Use meter 1 to measure input impedance of meter 2. Meter 2 input Z = ______Ω Step 2: Reverse procedure. Meter 1 - Select Vdc Meter 2 - Select ohms. Meter 1 input Z = ______Ω ©2009 Fluke Corporation Basic Electrical Measurements 27 How DMMs measure voltage Demonstrating “ghost” voltages • Turn meter to Hz. Lay leads parallel to power lines. What does the display read? • Voltage from hot to capacitively coupled ground: • Effect of floating ground: ©2009 Fluke Corporation Basic Electrical Measurements 28 How DMMs measure resistance • The meter supplies voltage to the circuit • Presence of external voltage in circuit being measured causes meaningless readings and can damage a meter without overload protection • How it works: Measured V1 across a precision R1 is compared to measured V2 across an unknown Rx ©2009 Fluke Corporation Basic Electrical Measurements 29 How DMMs measure resistance Open circuit voltage • First, measure “open circuit voltage” of meter when in ohms mode. Meter 1: V (dc) mode Meter 2: mode V OUT (METER 2) = Reverse the procedure. V OUT (METER 1) = • Now connect both meters in mode across a known resistor. Both meters are sourcing voltage. What is the reading? ©2009 Fluke Corporation Basic Electrical Measurements 30 How DMMs measure current Current clamp accessories • In power circuits, clamps are used to measure amps. • Two types of clamps: ac or ac/dc AC AC/DC Output signal Current Voltage Scale factor 1 milliAmp per Amp 1 milliVolt per Amp Sensor Current transformer Hall effect Battery No Yes (Scope clamps have BNC connectors: ac or ac/dc, both output mV ) ©2009 Fluke Corporation Basic Electrical Measurements 31 How DMMs measure current AC current clamp accessories • Current transformer (CT) style preferred for ac: • CT clamps have good noise immunity; recommended for ac variable speed drives and other noisy environments. • How to use: Use A inputs. • They are CTs with 1:1000 turns ratio: 1 A on primary (circuit being measured) = 1 mA on secondary (input signal to DMM). • Connect probe to amps jacks of DMM. • Select mA function on the Fluke 179. • True-rms measurements require a true-rms meter. ©2009 Fluke Corporation Basic Electrical Measurements 32 How DMMs measure current AC/DC current clamp accessories AC/DC clamps: Use V inputs of DMM. Use Hall effect technology: require batteries in clamp 1 mV per amp Select Vdc or mVdc to measure dc current Select Vac to measure ac current True-rms measurement (of ac current) requires a true-rms meter. ©2009 Fluke Corporation Basic Electrical Measurements 33 How DMMs measure current Measuring load current and inrush Plug the ac current clamp accessory into the meter: Fluke 179 - use mA inputs Remember: 1 mA = 1 A • Select mA function. • Select auto range and connect to mA input and common. • Measure motor inrush current. • Select MIN MAX ©2009 Fluke Corporation Basic Electrical Measurements 34 How DMMs measure current Single phase measurements • Measuring load current: measure hot conductor • Checking for shared neutrals: • Measure with load on and off – current in neutral with load off indicates shared N • If neutral current > hot current, indicates shared N • Ground current: • Measure hot and neutral separately. Difference is leakage current. Assumes non-shared neutral. • Inline current measurements (meter in series): • Measure current through the DMM using a battery and resistor. ©2009 Fluke Corporation Basic Electrical Measurements 35 How DMMs measure temperature Temperature accessories • Integrated temperature function • Use type K thermocouple probes (requires no adapter) • Non-contact: Infrared probe • Non-contact can measure electrically live or moving parts • 1 mV dc per °F or °C • 4:1 distance-to-target ratio: 4” away reads 1” circle • Internal 9 V battery (10 min. auto shut-off saves battery) • Contact: Thermocouple module • Uses mV dc function (requires input Z of 10 M ) • Adapter for type-K thermocouple probes. Comes with a general purpose bead probe. • Switch selectable for °F or °C • Internal 9 V battery ©2009 Fluke Corporation Basic Electrical Measurements 36 How DMMs measure temperature Temperature accessories • Type-K thermocouple temperature probes • Mini-connectors plug into adapter • Different probes are specialized to measure: • Liquids and gels • Air and gases • Food • Surfaces including hot rollers and plates • Pipes (probe designed to clamp onto pipe) ©2009 Fluke Corporation Basic Electrical Measurements 37 How DMMs measure temperature Some DMMs have integrated temperature measurement functions. Temp function • Adapter accepts type K thermocouple probes. Remove for voltage measurement. Temp °C/°F MIN MAX temperature • Select TEMP (C/F). Select MIN MAX. • Measure hot (Max) and cold (Min). ©2009 Fluke Corporation Basic Electrical Measurements 38 Testing components Capacitors • Capacitors store electrical charge • Caution! • Before measuring a cap, disconnect circuit power and make sure it’s discharged. Use Vdc to test if cap is discharged (= 0 V). • The 179 will display “disc” while discharging cap. • How it works: • The meter charges the cap with a known current for a known period of time, measures the resulting voltage (up to 1.2 V) and calculates the farads. ©2009 Fluke Corporation Basic Electrical Measurements 39 Testing components Capacitors • Fluke 179: • Turn dial to Capacitance • Press yellow button to select • With probes in voltage jacks, measure cap • Measurement note: • 1.0 µF (microfarads) = 1000 nF (nanofarads) • 0.1 µF = 100 nF ©2009 Fluke Corporation Basic Electrical Measurements 40 Testing components Diodes Diodes turn ac to dc. • A good silicon diode will have a voltage drop of approximately 0.5 V to 0.7 V when it is forward biased (conducting). It will be open when it is reverse biased. • To test a diode, the DMM forces a test current through the diode in the forward bias direction and measures voltage drop across the diode. ©2009 Fluke Corporation Basic Electrical Measurements 41 Testing components Diodes • Forward bias = ____ V Red lead Black lead anode cathode • Reverse bias = ____ V Red lead Black lead ©2009 Fluke Corporation anode cathode • Shorted: 0 in both directions • Open: OL in both directions Basic Electrical Measurements 42 Testing components Diodes • Diode forward bias = ____V (Red lead) + ---- P/N ---- - (Black lead) • Diode reverse bias = ____V (Black) - ---- P/N ---- + (Red) • LED forward bias = ____V (Red) + ----- P/N/P/N/P/N ----- - (Black) • Transistor: finding the base lead (Black) - ----- N/P/N ----- - (Black) + (Red) ©2009 Fluke Corporation Basic Electrical Measurements 43 DMM measurements Summary What we learned: • It’s the law: Mr. was right. • MIN MAX and other recorder functions. • Voltage measurements: The ups and downs of high impedance inputs. • Resistance: DMM is the only voltage source. • Current: Capturing inrush current. • Use of temperature accessories. • Components: Capacitor and diode checks. ©2009 Fluke Corporation Basic Electrical Measurements 44 Chapter 5 Measurement issues with non-linear loads • True-rms vs. average-sensing • Crest factor ©2009 Fluke Corporation Basic Electrical Measurements 45 True-rms vs. average-sensing How accurate is your meter? • When can you use an average-sensing meter and when do you need a true-rms meter? • Are you measuring a sine wave or something less ideal than a sine wave? ©2009 Fluke Corporation Basic Electrical Measurements 46 True-rms vs. average-sensing What does “rms” mean? • Rms is the root mean square or effective heating value of any ac voltage or current waveform. • Rms is the equivalent dc heating value of an ac waveform. Power consumed in R1 is the same for both ac and dc source if the Vacrms equals Vdc. ©2009 Fluke Corporation Basic Electrical Measurements 47 True-rms vs. average-sensing Average-sensing works for a perfect sinewave • An average-sensing meter assumes a non-distorted sinewave and does the following calculation: Rms value = 1.11 X average value ©2009 Fluke Corporation Basic Electrical Measurements 48 True-rms vs. average-sensing What if the waveform is non-sinusoidal? • For this current waveform, the effective or true-rms value = 1.85 x average value. • An average-sensing meter’s reading (1.11 x average) would be 40 % too low. ©2009 Fluke Corporation Basic Electrical Measurements 49 True-rms vs. average-sensing What causes non-sinusoidal waveforms? • Waveform distortion is caused by non-linear loads, which includes virtually all electronic loads: • Switching-mode power supplies (PC, office equipment) • Light switch dimmers and electronic ballast • Variable speed drives The diode -capacitor input circuit draws short pulses of line current during the peak of the line voltage ©2009 Fluke Corporation Basic Electrical Measurements 50 True-rms vs. average-sensing What if the waveform is non-sinusoidal? • Average-sensing meters typically measure rms high for voltage and low for current where there is waveform distortion. • True-rms meters or clamps accurately measure both distorted waveforms and sine waves. Multimeter type ©2009 Fluke Corporation Average True-rms Response to sine wave Correct Correct Response to square wave 10 % High Correct Response to single phase diode rectifier 40 % low Correct Response to threephase diode rectifier 5 % to 30 % low Correct Basic Electrical Measurements 51 True-rms vs. average-sensing What if the waveform is non-linear? Current measurement exercise: • Measure these loads with true-rms and avg-sense clamp, noting differences: • Linear load (hair dryer/drill, incandescent light bulb) • Non-linear load (TV, monitor, PC, dimmer, • CFL light bulb) Voltage measurement: • Measure voltage using true-rms and average sensing meters while someone makes adjustments at the source. • When are the readings closest and when do they differ? ©2009 Fluke Corporation Basic Electrical Measurements 52 True-rms vs. average-sensing What is crest factor? • Crest factor = Peak / rms • For ideal sinewave, CF = 1.414 ©2009 Fluke Corporation Basic Electrical Measurements 53 True-rms vs. average-sensing What is crest factor? • For this current waveform, crest factor = 2.9. ©2009 Fluke Corporation Basic Electrical Measurements 54 True-rms vs. average-sensing Crest factor is an indication of harmonics • For current or voltage measurements, the higher the CF, the greater the waveform distortion. • CF spec is important for accurate measurements. It is only specified for true-rms products. It is more critical for current measurements since harmonic distortion typically is higher for current than for voltage. C.F. = 2.39 C.F. = 4.68 C.F. = 1.43 ©2009 Fluke Corporation Basic Electrical Measurements 55 True-rms vs. average-sensing Summary Minimum specifications for measurements on electrical power systems: • True-rms • Accurate for both linear and non-linear loads • Crest factor = 3 • Accurate for current waveforms with CF not exceeding 3 • CF = 3 at max range; CF = 6 at half-range • IEC 61010-1 CAT III-600 V minimum rating • Distribution level: power distribution equipment. ©2009 Fluke Corporation Specifications subject to change without notice. 9/2009 2427834B AO-EN-N Basic Electrical Measurements 56