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Transcript
Design guidelines for
EMC of electronic devices
Summary
1.
Introduction
2.
Guidelines for signal integrity
3.
Guidelines for power integrity
4.
Guidelines for reduced radiated emission
5.
Reduction of I/O noise
6.
Spread-spectrum frequency modulation
2
May 17
Introduction
EMC should be taken into account at early design stage…
K. Armstrong, Advanced PCB
design and layout for EMC
3
May 17
Introduction
Why taking into account EMC for ICs ?
K. Armstrong, Advanced PCB
design and layout for EMC
4
Introduction
Which problems? Know your enemy
Power integrity
(PI)
Signal integrity
(SI)
ESD, EFT,
EOS
Radiated
immunity (RI)
Conducted
emission (CE)
Integrated circuits /
electronic applications
Radiated
emission (RE)
Conducted
immunity (CI)
5
May 17
Design guidelines for EMC
Guidelines for signal integrity
6
May 17
Guidelines for signal integrity
Signal integrity (SI) issue
Zc ; Tp
VL
VG
VL or VG
Vdd
Criterion for SI issue:
Overshoot
VIH
Undetermined
level
Undershoot
VIL
0
Ringing
t
if Tr is the rising or falling time of
a signal, SI issues due to the
propagation of the EM wave along
the transmission line arise if:
Tr  TP
Longer setting
time
7
May 17
Guidelines for signal integrity
Signal integrity (SI) issue
K. Armstrong, Advanced PCB
design and layout for EMC
8
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 1
Cancel reflection coefficient at each line terminals by
impedance matching
L  0  Z L  Z C
Impedance matching of a
uniform transmission line with
constant characteristic
impedance Zc.
G  0  Z G  Z C

Vcc
Practical designs for a digital transmission:
Zc
Rs
Zc
Rpd
Rpd
Ct
Rs : serial resistor= Rdriver - Zc
Rpd : pull down resistor = Zc
9
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 2
Control the characteristic impedance of transmission line (PCB track,
package) and avoid line discontinuities

Microstrip line configuration:
W
t
εr
I
Z C  
h
Ideal ground plane
87
 5.98h 
ln 

0
.
8
W

t
 eff  1.414 

Tp  ps / mm  3.34 0.475 r  0.67
10
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 2

Example: consider the following PCB stack-up. A digital link between 100 Ω
driver and receiver is ensured by a microstrip line routed in layer 4.

Propose a value for the line width.
Driver circuit
Receiver circuit
Layer 1
t = 35 µm
Ground plane
t = 35 µm
FR4 insulating material Power plane
(εr = 4.5, tan δ = 0.02)
Microstrip line
0.38 mm
h= 0.7 mm hPCB = 1.6 mm
0.38 mm
Layer 4
11
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 3
Ensure a controlled and short return current path.

Place a full ground plane in microstrip line.

Avoid slot in return plane (e.g. ground plane)

Keep a symmetry (avoid unbalance in the return current path)

Avoid routing of critical signals along board edge.
CORRECT
Microstrip line
BAD
Ground plane
Microstrip line
I
Return
current
Low frequency behavior
Microstrip line
Ground plane
with a slot
I
Ground plane
Return
current
I
Return
current
High frequency behavior
12
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 4
If available, use on-chip techniques
to improve signal integrity
•
•
On-chip termination, programmable
output driver impedance
Pre-emphasis/De-emphasis,
equalization
5Gbps - Without pre-emphasis
(Xilinx)
5Gbps - With pre-emphasis
13
(Altera)
Guidelines for signal integrity
Crosstalk

Example: voltage measurement at 3 terminals of two 20 cm long
parallel PCB tracks.

The first line is excited by a pulse generator, the second is
terminated by two resistive loads.
Origin of effects
on both lines ?
Guidelines for signal integrity
Crosstalk
Trace 1 (emitter)
I1
d
Trace 2 (victim)
W
W I1’
h V
Parasitic return
current path
“Normal” return
current path
Z0, Td
R0
Vi
VS
LS
NEXT
R0
V NE 
Td
2
 CM
L  dV t  2Td 

 M  i
LS 
dt
 CS  CM
VFE 
Td
2
 CM
L  dV t  Td 

 M  i
LS 
dt
 CS  CM
CM
CS
LM
R0
R0
VNE
Crosstalk = near-field
coupling
εr
I2
Z0, Td
LS
CM
VFE
FEXT
Evaluate the crosstalk in the case study.
15
May 17
Guidelines for signal integrity
Ensuring Signal integrity – Rule 5
Increase the isolation between emitter and victim lines

Increase the distance between traces (rule 3 W = “the separation between
traces must be 3 times the width of the trace as measured from centerline
to centerline of two adjacent traces”)
W
< 3W
W
t
h
(εr = 4.5)
Substrate
ground
16
May 17
Design guidelines for EMC
Guidelines for power integrity
17
May 17
Guidelines for power integrity
Power Distribution Network
Ensuring a stable power/ground voltage
reference (ΔVdd < 5% Vdd nominal)
Bulk capacitor
(Low frequency)
Power
source
Ground
reference
HF
capacitor
(ceramic)
Ferrite
Voltage
converter /
regulator 1 µF – 10 mF
100 nF – 1 nF
PCB – Power /
ground plane
Vdd
Vss
1 nF
Transistors, gates,
interconnects
18
May 17
Package
and IC
Guidelines for power integrity
Power integrity (PI) issue
Power supply source
(regulator, DC-DC converter)
ΔVdd
PDN
Vdd
i(t)
Noisy Integrated
circuit
Vss
Circuit
Power supply
bounce
PDN
V  RPDN i  LPDN
IR noise
i
t
Delta-I noise
19
May 17
ΔVss
Guidelines for power integrity
Power integrity (PI) issue

Example: Measurement of the power supply voltage fluctuation of a
digital circuit
Low frequency
contribution
High frequency
contribution
Switching
Switching
Switching
Noise with a large frequency content and
some major resonance modes
20
May 17
Guidelines for power integrity
Ensuring power integrity – Rule 1
Maintain PDN impedance below the target impedance

Equivalent model of a PDN (the most basic model…)
PDN
Circuit
Vdd
ZPDN
ΔVdd
Power supply voltage bounce:
Vdd  f   Z PDN  f   I IC  f 
IIC
gnd
 Ensuring power integrity relies on the control of a low impedance of the PDN.

A target impedance ZT can be defined as a design objective:
ZT 
Vdd max
I average
ZPDN
Zt
Target frequency
range
21
Frequency
May 17
Guidelines for power integrity
Ensuring power integrity – Rule 2
Reduce interconnect parasitic (mainly inductance) of power and ground
connections

Use traces as wide as possible for Vdd and Vss connections

i.e. use power and ground planes

Be careful of the common impedance of Vdd and Vss connections (finite
impedance, even for ground plane):
Single point grounding with
serial circuits
Régulateur
VDD
L1
Circuit 1
VSS
VDD
Circuit 2
Direct grounding to a
reference ground plane
VDD
Circuit 3
VDD
Régulateur
L2
VSS
L3
Circuit 1
VDD
Circuit 2
V1  L1
dI 1  dI 2  dI 3
dt
V2  V1  L2
I2+ I3
dI 2  dI 3
dt
I3
V3  V2  L3
Circuit 3
VSS
L1
Plan de masse
dI 3
dt
22
May 17
I1
VSS
VSS
VSS
I1+I2+ I3
VDD
L2
I2
L3
I3
Guidelines for power integrity
Ensuring power integrity – Rule 2
2.1) Use shortest interconnection to reduce the serial inductance
•
•
•
Inductance is a major source of resonance
Each conductor acts as an inductance
Ground plane modifies inductance value (worst case is far from ground)
Reducing inductance
decreases SSN !!
Lead: L=0.6nH/mm
Bonding: L=1nH/mm
23
May 17
Guidelines for power integrity
Ensuring power integrity – Rule 2
2.1) Use shortest interconnection to reduce the serial inductance
Leadframe package:
L up to 10nH
Die of the IC
Long
leads
bonding
Far from ground
PCB
Short
leads
Flip chip package:
L up to 3nH
Die of the IC
balls
Close from ground
Requirements for high speed microprocessors : L < 50 pH !
24
May 17
Guidelines for power integrity
Ensuring power integrity – Rule 2
2.2) Use enough Vdd/Vss pairs
Case 2 : Texas Instruments
OMAP3630 (Application processor)
Case 1 : Micron T46H64M16LF
Mobile LP DDR SDRAM
515 I/O pins, 110 power supply
pins, 80 ground pins
60 I/O pins, 8 power supply
pins, 7 ground pins
25
May 17
Guidelines for power integrity
Ensuring Power integrity – Rule 3
Add decoupling capacitor to reduce power supply bounce as
close as possible from noise source (current demand)

Principle:
Voltage
regulator
Local charge
tank
Voltage
bounce v(t)
Decoupling
capacitor
IC
Vdd
Vss
Vdd
PCB
Vss
In time domain
i t   Cdec
i(t)
In frequency domain
dvt 
dt
V  f   Z Cdec I  f 
Large capacitors reduce
PDN impedance.
Large capacitors react
rapidly to charge demand.
26
May 17
Guidelines for power integrity
Ensuring Power integrity – How choosing decoupling capacitor ?

If ideal capacitor, only one decoupling capacitor per power domain would
be enough:
I  tr
Cdec 
Vdd max
• Cdec: the minimum capacitor able to provide
a current to the circuit without any large
voltage fluctuations.
• ΔVddmax : max allowed voltage fluctuation
• ΔI : current peak absorbed by the circuit
• tr : rise time of the current peak
27
May 17
Guidelines for power integrity
Ensuring Power integrity – How choosing decoupling capacitor ?

Case study 2 : decoupling of FPGA power supplies.

Two power domains: Core domain (1.2 V) and I/O domain (3.3 V)

Transient current estimation:


Core domain: Ipeak = 2 A during 10 ns

I/O domain: 196 I/Os, typ. rise/fall time = 2 ns, typ. load = 20 pF
Propose a budget of decoupling capacitors
28
May 17
Guidelines for power integrity
Ensuring Power integrity – How choosing decoupling capacitor ?

Case study 2 : decoupling of FPGA power supplies.

Recommendations from the manufacturer:

Power domain
Recommended decoupling capacitors
Core
1x 100 µF, 5x 4.7 µF, 1x 470 nF
I/O
4x 100 µF, 4x 4.7 µF, 6x 470 nF
Plus all the recommendations about PDN routing and capacitor
placement !
29
May 17
Guidelines for power integrity
Ensuring Power integrity – Real decoupling capacitors

Impedance profile in frequency domain:
X7R 50 V ceramic capacitors
100 µF electrolytic capacitor
On which frequency range are these
decoupling capacitors really efficient ?
,
30
May 17
Guidelines for power integrity
Ensuring Power integrity – How choosing decoupling capacitor

Methodology to optimize the choice of decoupling capacitors:
Board model
Regulator model
Circuit(s) model
Define Zt
PDN without decoupling model
Define freq. range of decoupling
Fmin  Fmax
Compute ZPDN
YES
If ZPDN(f) > Zt for f in [Fmin;Fmax]
NO
Add capacitor(s) and/or change
capa values
Power integrity OK – Decoupling
budget
Capacitors model
May 17
Guidelines for power integrity
Ensuring Power integrity – How choosing decoupling capacitor

Example: decoupling of a 16 bit microcontroller (dspic33F).

The circuit produces a significant amount of noise over the range 1 – 500 MHz.

We select Zt = 2 Ω.
IC Current (1 Ω probe)
Z PDN (VNA measurement)
Board + IC without decap
ZT
With 6×100 nF
decap
32
May 17
Design guidelines for EMC
Guidelines for reduced radiated
emission
37
May 17
Guidelines for reduced radiated emission
Radiated emission – basic mechanisms

Radiated emissions come from interconnects excited by a transient
current or voltage. They become parasitic antennas.

Two basic radiated mechanisms:
 Dipole antenna (electric)
 Loop antenna (magnetic)
 Low impedance load (power supply, I/O
loaded by low impedance
 H field proportional to surface S
Magnetic
field
Circuit
VSS
 high impedance load (I/O loaded by
high impedance)
 E field proportional to length l
Electric field
Circuit
I
Clock
VDD
Length l
Surface S
38
May 17
High Z load
Guidelines for reduced radiated emission
Reducing radiated emission – Rule 1
Reduce parasitic antenna (length or surface) to reduce differntial and
common mode radiation

Identify current loops on PCB and reduce their surface.

Place decoupling capacitors as close as possible to IC pins.

Use power or ground plane to reduce current loop surface.

Reduce the length of interconnects which carry high frequency signals.
Circuit
Circuit
VDD
VSS
Id
VDD
Decoupling
capacitor
VSS
Id
Smaller loop  Reduced
radiated differential mode
Large loop  High
radiated differential mode
39
May 17
Decoupling
capacitor
Guidelines for reduced radiated emission
Reducing radiated emission – Rule 2
Control the current return path to reduce common mode
Example 2: one differential
output buffer with a non
symmetrical routing
Example 1: one Vdd pin but
two Vss pins
IVdd = IVSS1+IVSS2
Power
Circuit
VSS2
VDD
VSS1
Differential buffer
IVdd
D-
IVss1
IVSS2
I+
D+
GND
Ic
40
May 17
I-
I+ ≠ IParasitic
coupling
Guidelines for reduced radiated emission
Reducing radiated emission – Rule 3
Use a “good” ground plane(s) to shield noisy interconnects

Use coplanar or stripline configuration to shield noisy interconnect.

A “good” reference plane is equipotential at any point !

Connect two reference plane witth same potential by vias regular interval
less than λ/20 !
Correct connection
between two planes with
same potential
Stripline configuration
Ref plane
line
GND
d

20
via
Ref plane
GND
41
May 17
Guidelines for reduced radiated emission
Radiated emission – Case study – Student project

Basic digital applications routed on a 2 layer board with the auto-router
function of the board design tool. Only one 100 nF decoupling capacitor
for all the application.

Measurement of radiated emission in TEM cell.
Limit CISPR25
42
Guidelines for reduced radiated emission
Radiated emission – Case study – Student project

Numerous EMC design rules violation: large power-ground loops, long
fast clock interconnect, return path not ensured by a ground plane…

Change the placement & routing of the board by starting to place Vdd/Vss
and fast clock, add a ground plane on both side.

Design rule violation examples:
Large loop
CMOS
inverter
Vdd
connection
Vss
connection
43
“High speed”
clock source
Equivalent surface of
fast clock interconnect
Guidelines for reduced radiated emission
Radiated emission – Case study – Student project
Top layer
Effect of placement & Routing improvement
(still one 100 nF decoupling capacitor)
-30 dB
Bottom layer
44
May 17
Design guidelines for EMC
Reduction of I/O noise
45
May 17
Reduction of I/O noise
Rule1: As I/Os are one of the most contributor to radiated or conducted
emission, reduce I/O noise
 Reduction of the fast rate of I/O current.

Minimize the number of simultaneous switching lines (bus coding)

Reduce di/dt of I/O by controlling slew rate and drive
Tr1
Tr2
SR & Drive
control
Emission
level
1/Tr2
46
f
1/Tr1
May 17
Reduction of I/O noise
Reduce I/O noise – Case study

Example: I/O buffer with Drive and slew rate control options: Full or
reduced drive, high and limited slew rate.

Impact of I/O options on timing waveform:
Rise time = 2 ns
Rise time = 8.6 ns
Full Drive – High slew rate
Reduced Drive – High slew rate
47
May 17
Reduction of I/O noise
Reduce I/O noise – Case study

Impact of I/O options on timing waveform and output drive current:
What is the more « emissive » option ? The less emissive ?
48
May 17
Reduction of I/O noise
Reduce I/O noise – Case study

Comparison of conducted emission (1 ohm method)
49
Reduction of I/O noise
Reduce I/O noise – Case study

Comparison of conducted emission (1 ohm method)
50
May 17
Design guidelines for EMC
Spread-spectrum frequency
modulation
51
May 17
Spread spectrum frequency modulation
Frequency modulation

Frequency modulation spreads the spectrum of a signal

Example : sinus clock at Fc = 100 MHz vs modulated sinus clock:
Carrier frequency Fc = 100 MHz
Reduction of narrow
band RF energy
Modulation frequency FM = 1 MHz
Frequency excursion dF = +/- 5 MHz
Spread spectrum over B
 Modulation index md = 5


df
S FM t   cos C t 
cos M t 
FM


S FM t   cosC t  md cos M t 
Carson rule:
B  2  FM  md  1
52
May 17
Spread spectrum frequency modulation
Rule1: Reduce noise from clock or PWM signals by using Spread
Spectrum Frequency Modulation (SSFM)
Principle:
Unmodulated clock (carrier)

Freq. modulation ΔF
Clock in
Clock out
Tc
Modulant
Tc+/-dt
Frequency Modulated clock
+/- dt
t
TMod
dP
Modulated
clock
B
Unmodulated
clock
53
Carson rule applies also (for
fundamental frequency):
B  2  Fmod  md  1
What is the amplitude
reduction?
Spread spectrum frequency modulation
Emission improvement

The reduction of spectrum amplitude depends on:

Parameters of the modulation (md and Fm)

The modulant waveform (selection of a waveform that makes the
spectrum as flat as possible)

Receiver bandwidth RBW:
P
RBW
dP
P
unmodulated
Measured
SSFM signal
EMI receiver
SSFM
B
B
P
f
 B 
dPdB   10 log 

 RBW 
RBW
54
B
f
Measured
SSFM signal
f
Spread spectrum frequency modulation
Case study – Class-D amplifier MAX9768


Two output modulations:

Classic PWM mode

Filterless modulation mode
Three operating modes:

Fixed frequency (300 or 360 kHz)

SSFM (Fc = 300 kHz, df = +/- 7.5 kHz)

External clock (1 to 1.6 MHz)
55
May 17
Spread spectrum frequency modulation
Case study – Class-D amplifier

Observe the effect of the internal SSFM on the fundamental frequency of
the common-mode noise which propagates along the speaker cable. Use
a narrow RBW.

Observe the effect of the internal SSFM on the spectrum of the commonmode noise which propagates along the speaker cable. Use a narrow
RBW.

EN55022 recommends the following RBW:

•
9 kHz from 150 kHz to 30 MHz
•
120 kHz from 30 MHz to 1 GHz
What is the effect of the internal SSFM on the conducted emission?
56
May 17
Spread spectrum frequency modulation
Case study – Class-D amplifier

How could you improve the conducted emission reduction ?

Identify the optimal waveform to reduce the conducted emission.

Validate it on the MAX9768 class-D amplifier.
57
May 17