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Chapter 10 Pricing Equipment Renting Equipment • There can be advantages to renting rather than owning construction equipment; including: – The builder does not have to keep a large collection of equipment for occasional use. – The builder has continuous access to the newest and most efficient items of equipment. – There is little or no need for equipment warehouse and storage facilities. – There is no need for the builder to employ equipment maintenance staff. – Accounting for equipment costs can be simpler when equipment is rented. – There may be significant savings on company insurance premiums when a builder does not own equipment. Owning Equipment • The cost of owning equipment (per hour) can be considerably less than rental rates when the equipment is going to be heavily used. • To determine ownership cost, the following aspects need to be considered: – Depreciation expense – Maintenance and repair costs – Financing expenses – Taxes – Insurance costs – Storage costs – Fuel and lubrication costs Depreciation • Depreciation is the process of allocating the acquisition cost of an asset over its useful life. • Terms used: – Initial cost: the cost to acquire the item – Useful life: number of years for which it is used – Salvage value: estimated sales price at the end of its life • Using straight-line depreciation: – Annual depreciation = initial cost - estimated salvage value (vehicle) estimated useful life (years) • The depreciation rate of tires will be different from that on the vehicle so it is calculated separately. Maintenance and Repairs • Maintenance and repair costs are calculated as a percentage of the annual depreciation costs. • The percentage varies between 80% and 130%. • When straight-line depreciation is used, depreciation in the early years will be under-estimated, but this will be offset by the maintenance allowance which will be over estimated at this time. Equipment Overheads • Equipment overheads include: – Financing expenses – Taxes – Insurance – Storage costs • These expenses are often combined to form a total equipment overhead rate that is calculated as a percentage of average annual investment, where: – Average annual investment = total initial cost + salvage value 2 Fuel and Lubrication Costs • Fuel and lubrication oil consumption can be determined by monitoring field operations. • If data is not available, fuel consumption information may be obtained from equipment manufacturers. • Operating under normal conditions, a gasoline engine will consume approximately 0.06 gallons of fuel for each horsepower-hour developed. • A diesel engine is slightly more efficient at 0.04 gallons of fuel for each horsepower-hour. • An operating factor is used to account for times when the engine is not operating at full throttle. • Lube oil is allowed for at 10% of fuel cost. Pricing Equipment – Example 1 • Calculate the ownership cost per hour for a generator powered by a 20 H.P. gasoline engine based on the following: – ENGINE: 20 H.P. gasoline – OPERATING FACTOR: 75% – PURCHASE PRICE: $20,000 – FREIGHT CHARGES: $600 – SALVAGE VALUE: $4,000 – USEFUL LIFE: 6 YEARS – HOURS USED PER YEAR: 1,000 – MAINTENANCE & REPAIRS: 100% of depreciation – EQUIP’T OVERHEAD RATE: 11% – FUEL PRICE: $2.80 per gallon Example 1 – Answer (1 of 2) • • • Average annual investment = (total cost + salvage value) / 2 = ($20,000 + $600 + $4,000)/2 = $12,300 Fuel Consumption = 20 x 0.06 x 75% gallons/hour = 0.90 gallons/hour The annual cost of depreciation, maintenance and repairs, and equipment overheads can now be calculated: – Annual costs: – Depreciation = initial cost - estimated salvage value/Estimated life (years) • • • • = ($20,600 - $4,000) / 6 = $2,767 Maintenance and repairs = 100% of annual depreciation = $2,767 Equipment overheads = 11% x average annual invest. = 0.11($12,300) = $1,353 Total annual costs: $6,887 Example 1 – Answer (2 of 2) • Hourly costs • Vehicle cost = total annual cost • hours used per year • = $6,887 / 1,000 = $6.89 • Fuel cost = fuel consumption x cost of fuel • = 0.90 gals x $2.80 per gal. = $2.52 • Lube oil = 10% of fuel cost • = 0.1 x $2.52 = $0.25 • Generator cost per hour: $9.66 Pricing Equipment – Example 2 • Calculate the ownership cost per hour for an excavator: – – – – – – – – – – – – – ENGINE: OPERATING FACTOR: PURCHASE PRICE: FREIGHT CHARGES: SALVAGE VALUE: USEFUL LIFE: HOURS USED PER YEAR: MAINTENANCE & REPAIRS: TIRE COST: TIRE LIFE: MAINT. & REPAIRS(TIRES): EQUIP’T OVERHEAD RATE: FUEL PRICE: 51 H.P. diesel 60% $30,000 $2,000 $9,000 7 YEARS 1,600 110% of depreciation $1,000 2,000 hours 15% of depreciation 11% $2.50 per gallon Example 2 – Answer (1 of 2) • • • • • • • Average annual investment = (total cost + salvage value) / 2 = ($30,000 + $2,000 + $9,000)/2 = $20,500 Fuel consumption = 51 x 0.04 x 60% gallons/hour = 1.22 gallons/hour The annual cost of depreciation, maintenance and repairs, and equipment overheads can now be calculated: Annual costs: – Depreciation = initial cost – tire cost - estimated salvage – Value estimated life (years) = ($32,000 -$1,000 - $9,000) / 7 • • • Maintenance and repairs = 110% of annual depreciation Equipment overheads = 11% x average annual invest = 0.11($20,500) Total annual costs: $8,855 = $3,143 = $3,457 = $2,255 Example 2 – Answer (2 of 2) • Hourly costs – Vehicle cost = total annual cost hours used per year = $6,887 / 1,000 – Fuel cost = fuel consumption x cost of fuel = 0.90 gals x $2.80 per gal. – Lube oil = 10% of fuel cost = 0.1 x $2.52 – Generator cost per hour: = $6.89 = $2.52 = $0.25 $9.66