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F R A U N H O F E R I N S T I T U T E O F O P T R O N I C S , S Y S T E M T E C H N O L O G I E S A N D I M A G E E X P L O I TAT I O N I O S B
SMART FACTORY WEB:
A TESTBED FOR IIC
Motivation
The Korean Institute KETI and Fraunhofer
The standards AutomationML (IEC 62714)
Fraunhofer Institute of Optronics,
IOSB have launched a project financed by
and OPC UA (IEC 62541), complemented
System Technologies and Image
the Korean Ministry of Trade, Industry &
by the companion Specification »OPC Uni-
Exploitation IOSB
Energy (MOTIE). Based on Industrial Internet
fied Architecture for AutomationML«, will
of Things (IIoT) concepts, we are investiga-
play a key role thereby. These standards in
ting integrated architectures and technolo-
combination reduce the manual enginee-
gies for a web of distributed smart factories.
ring effort required for the exchange of
Fraunhoferstraße 1
76131 Karlsruhe
Contact
information in factories.
The architecture of the Smart Factory Web
Factory owners can flexibly adapt product
Production Control
applies the concepts of Industrie 4.0 defi-
processes and value chains to new customer
ned in the Reference Architecture Model
requirements. The use of IIoT supports the
Dr. Kym Watson
(RAMI4.0) as well as specifications of the
shift in a factory’s focus away from being
Phone +49 721 6091-486
Industrial Internet Consortium (IIC) laid
optimized for a particular product towards
[email protected]
down in its Industrial Internet Reference
becoming a smart factory yielding a busi-
Architecture (IIRA). The Smart Factory Web
ness outcome with a responsive spectrum
will be proposed to IIC as a testbed of its
of products.
Information Management and
www.iosb.fraunhofer.de
Reference Architecture.
Model factories of KETI in Pangyo and AnThe objective is to show secure data and
san (South Korea) and of IOSB in Karlsruhe
service integration in cross-site application
and Lemgo in Germany will be linked via
scenarios as well as plug & work functions
the Smart Factory Web. The testbed will be
for devices, machines and data analytics
implemented in four phases.
software.
Slide 9, SFW portal
Solution
In the first phase, called Geospatial Map-
tions to combine, visualize and aggregate
The collaboration between KETI and IOSB
ping, a geoportal will be realized showing
factory data. Key issues such as information
will advance the international usage of
the location of factories in the Smart Fac-
overload and computation scalability with
standards and architecture patterns for IIoT
tory Web and allowing a role-specific drill-
real-time constraints will be addressed
systems. Benefits are expected for data and
down to show location and deployment
through innovative IIoT and architectural
service integration and advanced plug &
of machines and devices. Location will be
approaches based on on-going research
work, both fundamental for smart
displayed on a world map and also at a
work. Services will be implemented for
factories.
finer level in a factory network plan; stan-
plant monitoring, as well as material and
dards of the Open Geospatial Consortium
information logistics.
will be applied for geographical and indoor
coordinate systems.
Collaboration is the goal of the fourth
phase. Methods will be designed and
The second phase will focus on Plug &
implemented for collaborative cross-site
Work, implementing a scenario showing
engineering such as simulation and integra-
how new components such as devices or
tion testing between multiple components.
machines can be »plugged« into a factory
The Plug & Work scenarios will be extended
with an automatic recognition of the
to the deployment of software algorithms
component’s characteristics and interfaces
and data analytics.
and an automatic re-configuration of the
application functions. Plant models in Auto-
Enterprise
Tier
(Smart
Factory
Web Service)
Web
Application
Smart
MES/ERP
Services
SFW
portal
3rd Party
Enterprise
Cloud
Platform
Tier
(Industrial
IoT
Platform)
Service
Interface
External
Interface
Data
Analysis
Server
Other
Functions
Data
Data
Historian Storage
Smart Factory Web
Hub
Call for collaboration
mationML and OPC UA for data communication provide the standards basis.
The first deployment of the Smart Factory
Web testbed will be carried out by KETI and
Security and safety issues will be fully
Fraunhofer IOSB with equipment supplied
addressed in the design. In fact, work in all
by selected IIC members, vendors of field
phases of the Smart Factory Web will
devices and controllers and IoT middleware.
adhere to security by design principles and
Subsequently, third-party smart factories
guidelines of the IIC Industrial Internet
will be able to register for the Smart Factory
Security Framework (IISF).
Web (SFW) portal. A pre-requisite for registration will be a factory model in Automa-
Classical MES/ERP
Edge Tier
(1 instance
for each
Model
Factory)
Operation &
Management
Server
API
OPC UA aggregating
Server
OPC UA Client/Server
Smart
Factory
Web
Gateway
Industrial Network
PLC/DCS
OPC
UA
Server
Smart
Device
/Sensor
Model
Server
OPC UA
Client/
Server
(Automation
ML)
OPC
UA
Server
OPC
UA
Server
The third phase on Data and Service Integ-
tionML (at optional level of detail), an OPC
ration will feature a cockpit application for
UA interface and the specification of user
Slide 14, Smart Factory Web Testbed Architecture;
the Smart Factory Web. It will provide func-
roles with designated access rights.
IIC IIRA implementation view point.