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RESUME
MANOJ KUMAR
(B.Tech (E&C), PGDBA)
(Certified Agile Scrum Master)
SRA-81D, Shipra Riviera, Gyan Khand-3,
Indirapuram, Ghaziabad UP-201014
PARMANENT ADD:
77/2C, Near Medicine & TV Trolly Factory,
Preet Vihar, Nauchandi Ground,
Meerut – 250003. (U.P.)
Senior Manager (Solar Lighting R&D)
(Role Of Platform Architect)
Power Electronics Expert
Philips Lighting India Ltd. Noida, India.
(More Than 13 Years of Electronics Design)
E-mail: [email protected]
Phone: M- 09990789839
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Power Electronics Expert.
R&D contribution to solar business since its inception in 2011 and now
generating revenue of more than 500 Mln INR in Philips India and aspiring
for more than 1000 Mln by 2017.
Leading Solar R&D team of 7 people in Philips India.
All kinds of Offgrid Solar Chargers: MPPT, PWM Chargers, Home
Lighting Solutions, Street Light Solutions, Centralized Solutions.
Hybrid Chargers (Grid to Battery Charging): SMPS, LLC, Outdoor/Indoor
Homelighting Applications with Intelligent Controls.
LED drivers: All kinds of LED drivers with CE Marked, AC/DC, DC/DC,
PSR, Single/Dual Power Stage, Linear LED Drivers, LED Drivers by
Microcontoroller/External dedicated ICs, Indoor/Outdoor Applications.
System and Controls: All kinds of LED driving dimming controls 0-10,
DALI, Triac Phase Cuts, Power Interruption based controls, RF Medium,
Analog/PWM dimming, RGBW (Dynamic Color Changes), RTC based
controls/dimming, PIR Sensor/Occupancy, Run Time Extension for low
battery capacity, RS232, RS485, Power Line Communication (PLC/DLC)
etc.
Inverter (DC to AC 230Vrms): Pure Sinewave/DSP, High Frequency
Type/Transformer Less, Conventional with 50Hz Transformer, All
protections and IEC standard compliance, CE Marking.
Solar Centralized Offgrid Solution: Power Conditioning Unit (PCU), DC
Centralized and AC O/P 230Vrms Centralized Solutions for outdoor and
Indoor applications for rural/semiurban and urban areas.
RF and Networking Solutions: Bluetooth Low Energy (In-house developed
for complete H/W and S/W, working in Field with Android Application, on
TI (point to Point) and CSR (Mesh) plateform), Zigbee, Wifi, 6LoWPAN,
GSM/GPRS. Mesh Radio, Mesh Networking, Remote Firmware Upgrade.
Expert in all SMPS Topology Design. Experience from 2W to 7KW,
Isolated/Non isolated, Buck, Boost, Flyback, Forward, Active clamp
Forward, Push Pull, Half Bridge, Full Bridge, Hard Switching, Soft
Switching, ZVS/ZCS, LLC Converter, APFC and many more.
Energy Meter: Single Phase Meters Design for India and Australia Market,
Advanced Metering, Four Quadrant Metering, Smart Meter Design, Wired
or Wireless Communication: LPR, Zigbee, Mesh Radio, GSM/GPRS, Power
Line Communication.
All Standard Compliance Knowledge for
Performance/Reliability/EMI-EMC/ROHS.
Standards and Reliability: All Metering compliance of BIS,CBIP, IEC
Standards, All Performance, Safety and EMC Lighting Standards, Solar IEC
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standards, Accelerated life testing and modeling as per Siemens Model, Mil
Standards 461, FMEA, DFMEA, MTBF/MTTF calculations, LED Driver
Life Prediction, Lumen Output Maintenance, CE Marking: Low Voltage
Directive, EMC Directive, ROHS, WEEE.
Batteries Evaluated in Lighting Products: Flood Lead Acid, LMLA/VRLA,
AGM/GEL, Li-ion Batteries, LiFePO4.
Project Management: PMP Trained, Project Management Foundation
Course certified, Scrum Master practice, Agile PLM, certificate in Microsoft
Project, Project Libre, Configuration Management/SVN, Risk Management,
Communication management, Stackholder Management. Lean Management
trained, Design for Excellence (DFX), DFSS (Design for Six Sigma),
Trained in Green Belt Program, Minitab use.
Manufacturing: Very good Knowledge of Manufacturing Process and Line
Setup for
SMD/Pick & Place/Reflow/Visual Inspection/Through
Hole/Assembly, Test Setups, DFM, Control Charts, KAIZEN, Worked with
more than 10 no. of EMS houses/Manufacturing companies.
Embedded System: Practical Knowledge in embedded C (MPPT Charger
and PWM chargers designed with PID control, Test Automation, Hybrid
Chargers control by microcontroller), worked on IAR/KEIL/AVR
Studio/MPLAB/STVP/Eclipse.
8bit/16bit/32bit/ARM:-M0/M3/M4
Microcontrollers Used from ATMEL/ Microchip/TI/ST. Java/Android (very
basic Knowledge), Labview (Solar Test Automation designed, Instrument
control by VISA, Drivers of instruments written by myself using SCPI
Commands).
EMI/EMC: Excellent working experience in CISPR22, CISPR15, CE/RE,
Radiation Immunity (RI/RS), ESD, Conducted Immunity (CI/CS), EFT ,
Fast Transients, Surge, Impulse, Power Frequency Magnetic Field, C Tick
compliance, Harmonic controls and compliance. Voltage Interruption.
Worked with GTEM and Anechoic Chambers also. Experience got on inhouse EMI/EMC test facilities of Philips Inida and Secure Meters Ltd.
(YMPL: Yadav Measurment Pvt. Ltd). Gov. Labs: ERTL, ERDA, CPRI.
OBJECTIVE:Eager to contribute to the growth & progress of industry and seeking a
challenging position to utilize my skills & ability in an electronics industry
that provides motivation,
ambience, upward mobility & exposure to leading
the business.
Personal Skills: Leadership, Comprehensive, problem solving abilities, excellent verbal &
written communication
work under pressure.
skills, willingness to learn, analytical attitude,
Education:
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Advance Diploma in Business Management
(DLP 2005 to 2007) from Institute Of
Management & Technology, Ghaziabad. (U.P.)
 B.Tech. in Electronics & Communication passed in 2003 from Institute Of Engineering &
Technology M.J.P.Rohilkhand University, Bareilly (U.P.) with First Div. (DGPA 8.34/10)
ACHIEVEMENTS:
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Successfully Approved Patent Against “High Voltage and Transient Protection”
5803/CHE/2014.
Patent Filed for Universal Pluggable Emergency Light Module, LED Dimming
Control, Softswitched Buck Converter (Non Isolated SMPS on ZVS), DC MCB,
Integrated Hybrid Solar MPPT Charger, PV Reverse Leakage Protection,
Bidirectional MPPT and LED Driver.
Many Times Awarded in Philips and Secure meters for Best Employee, Best
Projects, Best Practices.
India Winner Award in Philips Excellence Competition 2016.
Asia Regional Final Participation in Philippines for Best practices demonstrations
2016. Participation Award.
Philips Excellence Competition 2015.
Many certifications in Project Management.
Many Times “Take Ownership Award”, Employee Recognition Awards.
Many certificates from Philips Lighting Academy.
Expert in Switch Mode Power Supplies.
Awarded for best new development in Secure Meters Ltd.
Special award for the best performance in Secure Meters Ltd.
First AMI/SMART Energy meter successfully deployed in Australia.
Technical Work Experience:
Senior Manager (Solar R&D), Role of Platform Architect
Nov 2010 to Continue
Philips Ligthing India Ltd (Prof.Luminaire
Solar R&D)
C47, Sector 57, Noida, UP 201301
Job Profile:
My current role is to lead a Solar R&D team including 2 H/W Desginers, 2 Firmware Designer,
1 High Level Software designer, 2 Test and Validation Engineers. Responsible for End to End
Solar Lighting Solutions. Getting the plastic/metal casing/enclosures designed by mechanical
design team.
Having continuous interaction with Product Management and Sales Team in a global market
environment.
Purchase and manage Lab Equipments and their maintenance. Managing the lab as per NABL
and following ISO process.
Gather requirements and freeze specifications. Design product architecture having modularity
and design options against requirement changes in future. Feature diversity and requirement
management by software configuration. Platform architectural thinking to manage product
range by document/BOM variant/software changes only.
For example: Same MPPT platform may be used for Streetlight and Homelighting application,
Different Battery chemistries, Dimming Steps, various no. of LEDs, LED load wattage, Battery
charging/discharging thresholds can be managed by software only instead of H/W changes.
End to End product management: Starting from requirement gathering to delivery of
productionable design, Manufacturing setup to regulatory compliance, Field delivery to
servicing, Field Call Rates.
Test and Validation: Design of unit test cases for all product types.
Cost Management and cost reduction exercise, Engagement with Supply and Sourcing Group/
Purchase Group.
Implementation of Six Sigma principles and adopt project management in full product life
cycle.
Create Guidelines and Checklist for all process for design and development.
All Assets and Resource Management and being responsible for team members’ performance.
Motivate the team to get their maximum potential and output.
The Product Portfolio includes PWM and MPPT Solar Street Light Solutions starting from
40W to 7KW. PWM and MPPT Solar Home Lighting Solutions. AC/DC , DC/DC LED drivers
from 5W to 70W. Hybrid Chargers which is used to charge the battery from grid power incase
of solar charging energy is not sufficient and battery is below a certain threshold. All Lighting
analog and digital control platform design.
Inverter high Frequency/Transformerless Design upto 1.5KW with all input /Output protections
and safety.
Buy For Sell Product evaluation and release process, Design maintenance, competition
benchmarking.
Comply the product against performance, Safety and EMC standards like:
For Lighting:
IEC 61347, IEC 61547, IEC62384, IEC 60598, IEC60529, CISPR15,
IEC61000-3-2 and its series. IEC60068 and its relevant series,
For PV Systems:
IEC62093, IEC61683, IEC61643, EN50530, IEC62509, IEC60529,
IEC62124, CISPR15,16,22, IEC62109-1, -2, IEC61000-6-1, -2, -3, -4,
IEC62040-1, -2, -3.
Assistant Manager (M1 Level in R&D)
July 2006 to Nov 2010
Secure Meters Ltd ( in R&D)
Pratap Nagar Industrial Area, Udaipur (Raj)
(600 Crore annual Turnover)
Job Profile:
My assignment involved design, development and integration of Static Energy Meter
(whole current, single phase) as per various metering standards (IEC, AS (Australia),
BS, CBIP etc).
To design and develop SMPS (power supply).
To design and develop “Electricity Tamper Detect” circuits and give the protection against
the “Neutral Disturbance”.
To design metrology processing part and interfacing of various analog and digital devices
(Mixed Signal Design).
To develop and test the communication modules like Distribution Line Communication (DLC),
Mesh Radio required specially for AMI of Australia, UK.
To design the PCB (PCB Layout) and perform PSpice Simulation of analog and mixed
circuits.
To get EMI/EMC cleared as per stringent requirements of various metering standards (IEC,
AS (Australia) etc).
Working under CMMI level 4 environment.
2003 to June 2006
Film Electronics Pvt. Ltd. Meerut (U.P.)
Engineer (R&D)(Hybrid Micro circuits & Power
Converter Manufacturer)
Job Profile:
My job assignment involved work on developing & designing of …
1) SWITCHED MODE POWER SUPPLIES (SMPS)- AC/DC Converters,
DC/DC Converters. Battery Controllers, High Frequency Transformers.
2) ZVS & ZCS Converters.
3) Alternator Regulator (for auto vehicles)- 12V & 24V Battery Charging Regulator.
4) Electronic Tube Ballast, Electronic Halogen Lamp Transformer.
5) RF Circuits- High Pass Filter, Low Pass Filter, Amplifier.
6) Test procedure & analysis of “Thick Film Hybrid Integrated Micro Circuit”.
SMPS Topologies Worked Out:
Flyback Converter, Boost Converter, Buck Converter, Buck-Boost Converter (Inverted
output ), Forward Converter (Single Switch, Double Switch), Active Clamped Forward
Converter, Push-Pull Converter, Half-Bridge Converter, Synchronous Rectification.
Features of SMPS Designed:
Short Circuit Protection, I/P Over Current Limit from Primary as well as Secondary
Side, O/P Over Voltage Protection, I/P Over Voltage & Under Voltage Cut, Thermal
Shut Down of the Unit, Thermal Derating of O/P Current, Power Factor Controller,
Remote On-Off, N+1 Redundancy & Single Line Load Share Facility, Potential Free
Contacts (PFC) Alarms.
BATTERY CONTROL:- Float & Boost Voltage Settings, Low voltage Detection &
Alarms, Rectifier Trip Indication, Battery Reverse Polarity Protection (active).
DC-DC CONVERTER:- Quarter Brick size (50 Watt), Half Brick size (75 Watt)
Software Exposure:
PCB Designing:
Languages:
Graphical Language
Electronics Circuit Simulator:
Others:
Research Interests:
Altium, Protel, Orcad, Pads, Mentor Graphics
C, C++, Java,
Labview (Good Knowldege)
PSpice (Orcade, Altium),Electronics Work Bench, Saber,
TinaPro, LTspice, Matlab.
Math CAD, MS Office, Corel Draw.
Switched Mode Power Supplies (SMPS), Analog
Circuits, Embedded Systems, Solar.
Hobbies:
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Kite Flying, Watching Movies, Reading/Writing Stories, Having a habit of writing
personal diary/Member of a spiritual mission.
Personal Profile:
Name:
Date of Birth:
Father’s name:
Sex:
Marital Status:
Languages Known:
Nationality:
Religion:
MANOJ KUMAR
08-07-1979.
Shri JAY CHAND SINGH
Male
Married
English, Hindi.
Indian
Hindu
Declaration:
I hereby declare that the information furnished above is true to the best of my knowledge.
Date:
Place:
(Manoj Kumar)