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WORKSHOP 9 Solid Meshing Techniques Objectives ■ Create solid geometry. ■ Create surface meshes. ■ Create solid mesh with Automesher. 9-1 MSC.Nastran for Windows 101 Exercise Workbook WORKSHOP 9 Solid Meshing Techniques Model Description: The purpose of this exercise is to create two solid geometries (an assembly) and obtain a unified mesh of both parts. Figure 9.1 9-2 MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook 9-3 WORKSHOP 9 Suggested Exercise Steps: Solid Meshing Techniques Exercise Procedure: ■ Define materials. 1. Start up MSC.Nastran for Windows V4.0 and create a new model. ■ Define planar and solid properties. Double click on the icon labeled MSC.Nastran for Windows V4.0. ■ Create a solid box. Open Model File: ■ Create a surface for extrusion. ■ Extrude the surface to create a solid extrusion. 2. New Model Create two materials. ■ Intersect the two solids to obtain a common interface. Model/Material... ■ Apply mesh controls to interface surfaces. Title: mat_1 ■ Mesh surfaces. Youngs Modulus: 10e6 ■ Create curves and project onto the solid box. Poisson’s Ratio: 0.3 ■ Extrude planar elements to get solid mesh. OK Title: mat_2 Youngs Modulus: 30e6 Poisson’s Ratio: 0.3 OK Cancel 3. Create three properties. The “Plot” type elements will only be used to generate a dummy surface mesh. This dummy surface mesh will be used to generate solid, tetrahedral elements and to extrude into penta elements. Model/Property... Elem/Property Type... Plane Elements: ● Plot Only OK plot Title: OK 9-4 MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook WORKSHOP 9 9-5 Solid Meshing Techniques When asked OK to Create? View/Autoscale <Ctrl+A> Yes View/Select... <F5> Render Elem/Property Type... Volume Elements: OK ● Solid OK 6. Title: prop_1 Material: (pulldown) 1..mat_1 Create an extruded solid on Surface 1 of the original box. Shift the workplane to Surface 1: Right Click on screen. OK Title: prop_2 Material: (pulldown) 2..mat_2 Workplane... Refer to the following figure for location surface and points of the cube. Figure 9.2 OK Cancel 4. Create a 1 x 1 x 1 box. Geometry/Solid/Primitives... Title: box Material: ● New Solid Surface 1 OK 5. Get an isometric view of the box. Click the Dynamic Rotate toolbar button. Rotate the view with the Left Mouse Button to get an isometric view. When done: OK 9-6 MSC.Nastran for Windows 101 Exercise Workbook Point 2 Point 1 Define Plane: On Surface... On Surface: 1 At Point: 2 Axis Point: 1 MSC.Nastran for Windows 101 Exercise Workbook 9-7 Solid Meshing Techniques WORKSHOP 9 First Quadrant Figure 9.3 OK Curve 13 View/Autoscale <Ctrl+A> Point 11 Geometry/Curve - Arc/Angle-Center-Start... Methods^ Point 9 Locate in Workplane Curve 14 Center of Arc X: Y: 0.5 0.5 OK Start of Arc X: Y: 0.75 0.5 OK OK 90 Angle: Geometry/Surface/Ruled... OK Cancel 14 (newest curve) To Curve: 13 (first curve) OK Geometry/Copy/Curve... Cancel Select the previously created curve 13 ID: From Curve: Geometry/Solid/Extrude... OK OK Right Click on screen. Material: ● New Solid Direction: ● Negative To Depth: 0.5 Surface... Snap to Point 7 (newly created surface) ID: In the Vector Locate form, screen-select the following points. 9-8 Base: Point 11 (midpoint of arc) Tip: Point 9 (center point of arc) OK OK MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook WORKSHOP 9 Figure 9.4 Solid Meshing Techniques Figure 9.5 8. 7. 9-9 Break the surface of the box at the interface with the extruded solid. This step is necessary to ensure congruent mesh between the two solids. Specifiy mesh seeding on the interface. Mesh/Mesh Control/Size on Surface... (Select the two surfaces at the interface.) Geometry/Curve - From Surface/Update Surfaces Geometry/Curve - From Surface/Intersect... Entity Selection: Select First Surface for Intersection (actually the solid) OK ID: Cancel 1 (the box) OK +14, +13 OK (use default element size) Figure 9.6 Select Second Surface for Intersection (actually the solid) ID: 3 (the extruded solid) OK Cancel View/Autoscale <Ctrl+A> 9-10 MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook 9-11 Solid Meshing Techniques WORKSHOP 9 9. Mesh the interface making sure their meshes coincide. 10. Create mesh controls for the solids. Mesh/Geometry/Surface... Mesh/Mesh Control/Size on Solid... (Select the two surfaces at the interface.) Entity Selection: (Select the first extruded solid.) +14, +13 Entity Selection: OK +3 OK Property: (pulldown) 1..plot Element Shape: ● All Triangles ● Tet Meshing OK OK (use default element size) Mesh/Mesh Control/Size on Solid... Zoom in on the mesh to take a closer look. Click the Zoom toolbar button and drag a box: (Select the 1 x 1 x 1 box.) Entity Selection: +1 OK ● Tet Meshing The meshes should coincide. When done: OK (use default element size) View/Autoscale <Ctrl+A> Figure 9.8 Figure 9.7 9-12 MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook 9-13 Solid Meshing Techniques WORKSHOP 9 11. Mesh the solids. OK Mesh/Geometry/Solids... When asked “OK to Specify Additional Range of Nodes to Merge?”, answer No. (Select the 1 x 1 x 1 box.) Entity ID: 1 No OK Merge Coincident Entities OK to Update Mesh Sizes? OK No Property: (pulldown) 2..prop_1 13. Get a better view of the model. Right Click on screen. Uncheck Midside Nodes. Workplane... Midside Nodes Uncheck Draw Workplane. OK Draw Workplane Mesh/Geometry/Solids... Done (Select the first extruded solid.) Entity Selection: +3 View/Autoscale <Ctrl+A> Click the View Style toolbar button. OK OK to Update Mesh Sizes? No Property: (pulldown) 3..prop_2 Uncheck Midside Nodes. Rendered Solid Click the Quick Options toolbar button or <Ctrl+Q>. Midside Nodes OK Turn off Node. NOTE: When meshing solids with plate elements on the faces, the solid mesher will automatically match tet-elements to the triangular face elements. Node Geometry Off 12. Check for coincident nodes and merge them. Done Tools/Check/Coincident Nodes... Select All 9-14 MSC.Nastran for Windows 101 Exercise Workbook MSC.Nastran for Windows 101 Exercise Workbook 9-15 Figure 9.9 14. Save your model. File/Save As... Filename: solid_mesh Save This concludes the exercise. File/Save File/Exit 9-16 MSC.Nastran for Windows 101 Exercise Workbook