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BEUMER palletising technology
Preparation for transport –
precise, efficient, safe
PALLETISING
TECHNOLOGY
EFFICIENT AND PRECISE –
VERY IMPRESSIVE
STACKING QUALITY
For over 30 years, the BEUMER Group has designed and developed
innovative palletising technology for a wide variety of products. Whether
for the building materials and cement industries, the chemical industry,
or the food and beverage and animal feed industry – BEUMER palletisers
feature first-class stacking quality and a high level of reliability.
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CUSTOMER SUPPORT
Customer Care, Parts Logistics, Hotline Support, Residential Service, Training and Qualification, Modernisation
PALLETISING AND PACKAGING
CONVEYING AND LOADING
PRODUCTS
SYSTEMS
Bucket Elevator
Overland Conveyor
Troughed Belt Conveyor
Pipe Conveyor
Apron Conveyor
Belt Conveyor
Stacker
AIRPORTS
LOGISTICS
PRIMARY
PACKAGING
PALLETISING
SYSTEMS
END-OF-LINE
PACKAGING
BAGGAGE
HANDLING
SYSTEMS
BEUMER
fillpac I
BEUMER
robotpac©
BEUMER
stretch hood®
Tilt Tray Sorter
Cross Belt Sorter
CrisBelt
Tilt Tray Sorter
BEUMER
fillpac R
BEUMER
paletpac©
BEUMER
paketpac®
CrisBag®
Line Sorter
BEUMER
combipac®
BEUMER
autover®
Conveying System
BEUMER
stretchpac®
Container Handling
Reclaimer
Material Handling
Ship Loading System
Check-in-Systems
Roller Conveyor
THE RIGHT SOLUTIONS FOR
ANY PALLETISING NEED
To be able to survive in international competition, companies need high-capacity
palletisers that guarantee long service
lives even under extreme loads.
BEUMER palletising technology is individually tailored to a company’s specific
requirements and wishes, and takes into
account the product characteristics of
the individual packaged goods as well
as the desired packing patterns and pallet dimensions. With palletising systems
from the BEUMER Group, all packaging
units are handled gently and palletised
optimally.
The perfect appearance of the palletised
load units ensures safe transport and a
positive response from the recipient.
With the BEUMER robotpac® and
BEUMER paletpac® product lines, the
BEUMER Group offers a versatile, comprehensive product range to meet the
wide variety of requirements. Thanks to
their modular design, individual machines
can be simply and quickly adapted if
higher performance is required.
Baggage Reclaim System
Highlights
›› Versatile and comprehensive
product range of high-level
palletisers and robotic palletisers
›› Maximum capacities of up to
5,500 packaging units per hour
›› Simple upgrading thanks to
modular design
›› More than 30 years of experience
in the design, development,
and construction of high-capacity
palletisers
BEUMER palletising technology
offers comprehensive
programmes for all common
packing patterns and pallet
dimensions. Plants can be
easily and flexibly changed over
at the push of a button when
dimensions or materials change.
5-bag packing pattern
6-bag packing patterns
8-bag packing patterns
BEUMER PALETPAC®
Reliable palletising of
sensitive goods
Twin-belt turning device for especially gentle alignment of sensitive bagged goods
Many industries place special
demands on the palletising of
bagged products, from which
some are highly sensitive. They
require solutions that know how
to handle high temperatures,
unusual flow characteristics,
and various bulk densities and
packaging materials. These are
demands that the BEUMER
paletpac® high-level palletisers
optimally meet in the low
performance range.
HIGH-LEVEL PALLETISER FOR
SENSITIVE BAGGED GOODS
BEUMER paletpac® systems stand out
for their excellent stacking quality and
reliability. They have multiple programmes
for all common packing patterns and can
be individually adapted to the various
requirements of the chemical and building
materials industries. The BEUMER pallet­
ising systems are excellently suited for
sensitive bagged goods such as plasters,
screeds, granulates, and powdered or
micronised chemical products.
The models in the low performance range
achieve a throughput of 600 to 2,500 bags
per hour. Their special design with the
ventilated stacking table or special coatings reduces friction. State-of-the-art
drive technology minimises noise and
wear. Energy-saving IE2 motors, productspecific turning devices and optimal
electric control ensure that the palletising
process is efficient, safe, and precise.
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HIGHLIGHTS OF THE
BEUMER PALETPAC®-SERIES
›› Gentle bag handling
›› Simple operation
›› Precise stack formation
›› Programs for all conventional
packing patterns
›› Low-noise and low-wear drive
technologies
›› Intuitive adjustment of parameters
for variable bag and pallet
dimensions
›› Compact, container-optimised
design
›› Easier maintenance thanks to
improved access
Overview of palletising performance
BEUMER
paletpac®
600
BEUMER
paletpac®
1250
BEUMER
paletpac®
1800
3-bag
360
800
1,200
5-bag
600
1,250
1,800
450
1,200
1,350
600
1,400
1,800
720
1,500
1,800
500
1,400
1,800
550
1,350
1,800
550
1,200
1,800
650
1,600
1,800
Bag
pattern
Packing
pattern
6-bag
7-bag
8-bag
10-bag
Gentle layer preparation with the twin-belt turning device
Alignment of up to 2,500 bags per hour
with the clamp turning device
TWIN-BELT TURNING DEVICE
CLAMP TURNING DEVICE
The twin-belt turning device is an innovative and efficient system component
of the BEUMER paletpac® system that
prepares the packaging units especially
gently for palletising. The different speeds
of two separately driven conveyor belts
enable gentle handling – in particular for
the sensitive goods of the building materials, chemical, or food and beverage
industries.
The clamp turning device aligns bagged
goods with the help of a special gripping
clamp. This proven procedure is available
for all BEUMER paletpac® systems up
to a performance category of 2,500 bags
per hour.
›› Extremely gentle bag handling for
up to 2,500 bags per hour
›› Exact results thanks to precise layer
preparation
›› Extremely low energy requirements
and wear
›› Reduction of operating costs due to
the elimination of change-over times
›› Optimum access for maintenance work
›› Increased performance thanks to
quick turning according to the packing
pattern
›› Proven method of layer preparation
REFERENCES FOR
TWIN-BELT TURNING DEVICE
Schwenk Putztechnik GmbH & Co.
›› Palletising of plaster and
mortar products
›› Eigeltingen plant: BEUMER
paletpac® 1800
›› Allmendingen plant: BEUMER
paletpac® 2500
Baumit GmbH, Landsberg plant
›› Palletising of plaster and mortar
products
›› BEUMER paletpac® 2500
Chemotechnik Abstatt GmbH
›› Palletising of screeds
›› BEUMER paletpac® 2500
BEUMER PALETPAC®
EFFICIENT PALLETISING
OF ROBUST PRODUCTS
The BEUMER paletpac® systems feature exceptional stacking quality and a high level of reliability when products are stacked on pallets.
When the market requires higher HIGH-LEVEL PALLETISER FOR
ROBUST BAGGED GOODS
throughput, BEUMER paletpac®
Whether you are transporting fertiliser or
high-capacity palletisers are in
high demand. BEUMER palletising cement, high-capacity palletiser from the
BEUMER paletpac® series can palletise
systems make it possible to
palletise particularly high quantities up to 5,500 bags per hour in certain bag
of more robust bagged products – systems, whilst providing high stacking
quality and gentle bag handling. Filling
gently, safely, and efficiently.
plants can thus achieve an impressive
daily output and process orders more
quickly.
HIGHLIGHTS OF THE
BEUMER PALETPAC®
HIGH-CAPACITY MODELS
›› Capacity range: From 2,400 to
5,500 bags per hour
›› Gentle bag handling
›› Precise stack formation
›› Programs for all conventional
packing patterns
A bar turning device is used to turn the
bags according to the packing pattern.
This has been designed primarily for robust bagged materials. The high-capacity
models also stand out for their state-ofthe-art drive technology, variable parameters and a high level of user friendliness.
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›› Intuitive adjustment of parameters
for variable bag and pallet
dimensions
Overview of palletising performance
BEUMER
paletpac®
2500
BEUMER
paletpac®
2500 A
4-bag
1,300
1,400
5-bag
2,200
3,000
1,800
2,600
2,500
3,000
2,500
2,500
2,100
3,000
2,600
3,700
2,600
3,700
3,000
3,800
Bag
pattern
Packing
pattern
6-bag
7-bag
8-bag
10-bag
Quick alignment with very large mass flows thanks to the bar
turning device
BAR-TYPE TURNING DEVICE
With bar turning devices, a swivelling
bar brings the bags conveyed sideways
into the desired position. While it can be
used in BEUMER paletpac® systems regardless of the performance category, it
showcases its strength in particular with
robust products and large mass flows.
›› Ideal for less sensitive bagged
goods and high throughput rates
›› Straightforward solution for turning
bags by 90° to form layers
›› Low energy requirements due to
elimination of pneumatics and
hydraulics
›› Nearly maintenance-free and easy
to access
›› High level of reliability thanks to
SEW gear motors
ReferenCES
Siam Mortar Company Ltd.
Rugby Cement
›› Saraburi, Thailand
›› 25-kg bags, 4,620 bags/hour
›› Product: Mortar
›› Rochester/Kent, Great Britain
›› 50-kg bags, 4,000 bags/hour
›› Product: Cement
Phönix Zementwerke
Cementos La Union S.A.
›› Beckum, Germany
›› 25-kg bags, 4,250 bags/hour
›› Product: Cement
›› Ribarroja de Turia, Spain
›› 25-, 35-, 50-kg bags, 5,500 bags/hour
›› Product: Cement
BEUMER ROBOTPAC®
INNOVATIVE
PALLETISING TECHNOLOGY
The BEUMER robotpac® enables reliable, secure and automatic palletising of a wide variety of materials.
In many industries, not only
bagged goods need to be palletised,
but also boxes, cartons, crates,
or canisters. The BEUMER Group
has developed flexible robotic
palletisers with corres­pond­ing
gripper elements for the differing
requirements of these goods.
The BEUMER robotpac® product
line ensures first-class stacking
quality, gentle product handling,
and a high level of reliability.
INNOVATIVE PALLETISING
THANKS TO STATE-OF-THE-ART
TECHNOLOGY
The BEUMER robotpac® product line palletises and depalletises widely differing
packaging units with the aid of specially
conceived gripper elements. BEUMER’s
adaptation control ensures user-friendly
operation and flexible adaptation to
changing application demands. Even
complex processes with varying basic
parameters are handled reliably and
economically.
BEUMER robotpac® systems stand out
especially for their energy efficiency and
maximum accuracy during palletising,
including in small areas. They are also
suitable for bagged products and can
be reconfigured very easily for frequent
product changes.
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HIGHLIGHTS OF
THE BEUMER
ROBOTPAC®-SERIES
›› High flexibility for a wide variety
of requirements
›› Compact design with small
footprint
›› Replaceable grippers for picking
up different packaged goods
›› Simple changeover of the packing
pattern – at the push of a button
or fully automatically using bar
code recognition
›› Up to 1,900 units per hour,
depending on the design
›› Safe operation, even under
extreme conditions
BEUMER robotpac® systems can be equipped with different grippers,
ensuring maximum flexibility. Gripping modules that can stack packaging units into gaps from above make it possible to palletise packages
with different dimensions on the same pallet.
FINGER GRIPPER
Reference
Strojmontazh MC, OOO
Kolomna, Moscow, Russia
– Bagged dry mortar
– Capacity per hour: 1,200 paper bags
DOUBLE-FINGER GRIPPER
Reference
Omya Hellas S.A.
Thessaloniki, Greece
– Handling of bagged building materials
FORK GRIPPER
Reference
Gandl Natursteine GmbH
Inning am Ammersee, Germany
– Bagged coloured silica
– Capacity per hour: 200 PE bags
DOUBLE-FORK GRIPPER
Reference
Knauf Gypsum S.C.S.
Engis, Belgium
– Handling of bagged plasters
SUCTION GRIPPER
Reference
Brillux GmbH & Co. KG
Münster, Germany
– After depalletising canisters
– Disposal of the cardboard packaging
PALLET GRIPPER
Reference
Gandl Natursteine GmbH
Inning am Ammersee, Germany
– Bagged coloured silica
– Capacity per hour: 200 PE bags
PARALLEL GRIPPER
Reference
Helmut Brüninghaus GmbH & Co. KG
Versmold, Germany
– Crown corks packed in cardboard packaging
– Capacity per hour: 240 cartons
SPECIAL GRIPPER
Reference
Brillux GmbH & Co. KG
Münster, Germany
– Paint packed in canisters
– Capacity per hour: 200 canisters
The finger gripper is a high-capacity tool
for bags with good form stability. It can
palletise up to 1,200 bags per hour.
When bags with good form stability are to
be palletised in high quantities, the doublefinger gripper is the right module: It can
position up to 1,900 bags per hours for
palletising.
Whether bagged goods or cardboard
packaging, the fork gripper has both
types firmly in grip whilst gently handling
products and placing them down precisely.
For example, it can process up to 600
bags per hour.
The powerful double-fork gripper stacks
bagged goods and cardboard packaging
at up to 900 bags per hour – for instance,
by moving two bags per pass.
For packages with suctionable surfaces,
the suction gripper is recommended: It
can stack up to 400 packages per hour
whilst handling the product gently. It can
also be used to reliably palletise unstable
packaged goods.
Integration of an additional pallet gripper
module makes it possible, for example, to
automatically feed empty pallets without
using an additional empty pallet handling
system.
For packages with good form stability
and parallel side walls, that is for palletising
cartons, the parallel gripper is the right
choice: It can stack up to 600 cartons
per hour.
Special gripper modules are developed
for highly customised requirements
and specially designed for the specific
products and features.
siMply WoRlD-class
cUstoMER sUppoRt
BEUMER Group is known
worldwide for its individually
tailored customer support.
This is based on a global network
of regional service centres.
Our support solutions will keep
your systems operating –
24 hours a day, 365 days a year.
BEUMER GROUP –
EVERYTHING FROM
ONE SINGLE SOURCE
We also act as the main contractor
on behalf of our customers providing
comprehensive, highly customised
concepts from product filling to
palletising and packaging.
Competent engineering, fast and
reliable on-site service as well as
optimal spare parts supply round out
our offering and ensure high reliability
of the systems.
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At BEUMER Group, the focus is always on people.
We build strong partnerships through personal
relationships and individual attention.
customer care
Our customer care programme
entitles you to multiple service
options, such as maintenance and repair
on site through our field service engineers
or regular safety checks according to
statutory rights. If hardware replacements
are needed, our comprehensive warranty
service ensures you are always covered.
training and qualification
We offer standard and tailored customer training programmes to
make sure your teams are fully qualified
to operate your systems. With hands-on
guidance, conducted either on-site or at
BEUMER Group locations, your teams can
maintain optimal operational performance.
Modernisation
Parts Logistics
We are constantly developing
new ways to upgrade our software and hardware to extend a system’s
lifetime, lower energy costs and increase
efficiency. We will keep you informed of all
relevant upgrade opportunities, based
on an understanding of your business
and system needs.
We guarantee spare part replacements around the world
through our local companies. As a
BEUMER Group customer, you will have
your own individual contact to assist you
with technical inquiries, warranty issues
or repair orders and to secure that your
order is delivered on time.
hotline support
Our hotline support is manned
24/7 by highly trained, multiskilled engineers who all have at least
four years of direct field experience. Most
cases are solved remotely, however,
should the problem require more specialised attention, a BEUMER engineer will
be quickly sent out.
Residential Service
With our residential service,
we are on-site every day to take
complete responsibility for your system
uptime, performance and operational
efficiency. We can take care of all main­
tenance and management, including
system improvements, contingency
plans, specialist advice and repairs.
BEUMER Group GmbH & Co. KG
Postfach 1254 · 59267 Beckum, Germany
Tel.
+49 (0) 25 21 - 24 0
Fax
+49 (0) 25 21 - 24 280
E-mail [email protected]
Products and technologies carrying BEUMER’s
“made different” seal are characterised by their
www.beumergroup.com
sustainability based on their economic, environmental and social performance as measured by
BEUMER reserves the right to make
modifications that serve technical progress.
Ident no.: 53742-BE-400-V2-1.0DE0913-GB130383
the BEUMER Sustainability Index (BSI).