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Industrial Uses of Bacteria 19 May 2010 - IOM3, London From 09.00 Registration and coffee 09.30 Chairman’s Welcome and Introduction: Dr Chris J Hewitt, Professor of Biological Engineering, Loughborough University 09.40 Session 1 09.40 Microbial Biofuels in Perspective Professor Martin Tangney, Director, Biofuel Research Centre, Edinburgh Napier University 10.10 Learning From Purple Photosynthetic Bacteria How To Convert Solar Energy Into Fuels Professor Richard Cogdell, Glasgow Biomedical Research Centre, University of Glasgow 10.35 Farming Marine Microalgae: the Next Agricultural Revolution Professor Grant Burgess, Professor of Marine Biotechnology, Newcastle University 11.00 Refreshments 11.25 Session 2 11.25 Biohydrogen Production and Precious Metal Recovery for Fuel Cells Dr Mark Redwood, Unit of Functional Bionanomaterials, School of Biosciences, University of Birmingham Our seas are by far the most diverse environment on the planet, with thirty two of the thirty three known phyla occurring in the sea, whereas, only one phylum is specific to land. The marine environment also remains the least explored, and this, combined with the high chemical diversity which exists in marine organisms, increases the likelihood of finding new materials and compounds which may be useful to mankind. Our work has focussed on marine microbial ecology and how an understanding of marine microbes can be industrially and environmentally useful. Photosynthesis is the most effective carbon capture and storage system known to man and we wish to use photosynthesis to contribute to the removal of carbon dioxide from the atmosphere in a profitable way. We are growing marine microalgae and diatoms for conversion of carbon dioxide into long chain carbon molecules useful as non petroleum based chemical streams of the future. A diatom Phaeodactylum tricornutum was isolated from the Newcastle coast, and is particularly resistant to growth at low temperatures. This “Geordie” strain has been grown in outdoor tanks throughout the winter months. We are optimising growth and lipid production in open tanks to develop low cost production systems based in the UK and which use heated seawater available from coastal power stations to allow growth year round. Good productivity and sustained growth indicates that such farming can be carried out in the UK giving excellent annual productivities compared with traditional agriculture. The economic hurdles of cheap harvesting and drying are also being addressed. Strains rich in polyunsaturated fatty acids are also being targeted due to the demand for these nutraceuticals and in order to reduce our dependency on fish from which they are currently extracted. The unit of functional bionanomaterials (UFB) works on a variety of themes in the field of applied microbiology. We present on two closely aligned areas –fuel cell catalysis and biological hydrogen production. ‘BioH2’ can provide clean, renewable energy from abundant organic wastes, when converted to electricity with high efficiency using fuel cells. However, fuel cell production costs are high due to the requirement for precious metal catalysts. Fortunately, bacterial cells are available in excess from BioH2 production and have proved useful in fuel cell construction. Postfermentation cells facilitated the recovery of these catalytic precious metals from waste streams (such as electronic scrap), generating metallised cells coated in stable nanoparticles with useful catalytic properties. To date, these ‘bioinorganic catalysts’ have proven active in fuel cells and shown superior activity and/or selectivity in several reactions of industrial significance, including the Heck reaction (palladium-coated bacterial cells or bioPd(0)) and the selective oxidation of glycerol to glyceric acid (goldcoated bacterial cells - bioAu(0)). Present research focuses on understanding the nature of the exceptional activity of this new class of catalysts by investigating the interactions between the bacterial support and the metallic nanoparticles using various metal-tolerant strains. In parallel, we investigated BioH2 fermentation using locally sourced food wastes. Our approach is to combine dark fermentation and photofermentation for maximum efficiency and augmentation by solar energy. We describe the evaluation of local food wastes as process feedstocks , the development of a novel ‘electrofermentation’ technique and the influence of regional sunlight patterns on photofermentation. 11.55 Microbially Enhanced Oil Recovery Professor Adel Sharif, Director, Centre for Osmosis Research & Applications, University of Surrey 12.20 Expanded Bed Technology for High-rate Bioprocesses Dr Mike Dempsey, School of Biology, Chemistry and Health Sciences, Manchester Metropolitan University 12.45 Lunch 13.45 Session 3 Expanded bed technology is a generic method for process intensification that retains a high concentration of active biomass by immobilization as a biofilm on small (1 mm) support particles. By using particles of this size, a large surface area is available for colonisation by process microbes. The biofilm-coated particles are fluidized by up-flowing liquid and the bed expands, resulting in a biofilm surface area of about 2,800 m2/m3 and a biomass concentration of up to 40 kg/m 3, based on the expanded bed volume. Biofilms may be composed of pure cultures or mixed populations, and the reactor can be operated aerobically or anaerobically, depending on the process. Furthermore, by retaining the cells as an attached biofilm, the process liquid carries a low concentration of cells out of the reactor, thus making downstream processing easier. Ultimately, this method of process intensification results in low-cost, highrate operations; and the technology can be applied to fermentation, biocatalysis, or biological treatment of water and wastewater. The presentation will include example applications in fermentation (production of ethanol, enzymes, and antibiotics) and wastewater treatment (nitrification). It will also include applications using unicellular and mycelial bacteria (actinomycetes). The talk will be illustrated by video clips of expanded bed bioreactors in operation. Bioremediation: Utilising Microorganisms to Remediate Past Industrial Contamination 13.45 Land Bioremediation and Bionanotechnology Dr Russell Thomas, Parsons Brinckerhoff and Professor Jon Lloyd, School of Earth, Atmospheric and Environmental Sciences, University of Manchester 14.25 Industrial Use of Microorganisms to Make 10s of 1000s of Tonnes of Enzyme Products Each Year Dr Stuart Stocks, Novozymes A/S, Denmark: www.novozymes.com There are many explanations of bioremediation. One of the most regularly quoted, was defined by the American Academy of Microbiology as 'the use of living organisms to reduce or eliminate environmental hazards resulting from accumulations of toxic chemicals or other hazardous wastes‘. This can otherwise be defined more simply as ‘harnessing biological processes to attenuate risk from hazardous substances’. The key point as with any biotechnological process, is that a biological process is being exploited, in this case for breaking down or accumulating contaminants. Most bioremediation processes utilise and enhance naturally occurring processes, especially with the most commonly used techniques such as landfarming, biopiles and composting. These processes generally take advantage of microorganisms which have evolved on contaminated sites to utilise complex hydrocarbons such as phenols, polycyclic aromatic hydrocarbons and petroleum hydrocarbons. This presentation will give an insight into the various applications of microorganisms for bioremediation processes. Bionanomineralogy: Engineering Functional Materials for the Remediation of Metals and Organics The microbial reduction of Fe(III) minerals plays a critical role in controlling the mobility of both inorganic and organic species in the subsurface and offers the basis for flexible and robust bioremediation processes. The nature of the Fe(II)-bearing mineral phase formed is especially important in mediating “indirect” reductive transformations of xenobiotic organics and redox active toxic metals and radionuclides during contaminant clean up. We have used a range of approaches to optimise bioproduction of the Fe(II)-bearing mineral phase for reductive transformations of organic and inorganic substrates. These include the selection of the optimal Fe(III)mineral phase for conversion to highly reactive nano-scale biomagnetite, and the incorporation of highly reactive transition metals into or onto the post-reduction mineral. The molecular-scale characterization of the resulting functional bionanominerals using techniques including high resultion TEM, XPS, Mossbauer spectroscopy, XAS and XMCD will be described as well as their use in the detoxification of model organic contaminants, metals such as Cr(VI) and radionculides including Tc(VII). Experiments conducted in batch contactors and sediment columns confirm that the optimised biomineral phases can be used effectively for both in situ and ex situ remediation of a broad-range of contaminants. Novozymes A/S is the largest producer of food, feed or technical enzymes world wide, producing tens of thousands of tons of solid or liquid enzyme preparations each year. The enzyme sector is highly competitive and mature, yet continues to grow with new applications and challenges emerging constantly. The bulk of these enzymes are currently used to degrade starch in manufacture of sugar syrups, in washing powders for domestic and industrial use, and more recently in the production of BioEthanol from starch. Most recently, and most challenging, enzymes are exploited to make ethanol from cellulosic sources. Enzymes are able to catalyze chemical modifications of almost any organic molecule or surface, and can even catalyse a range on inorganic reactions. Therefore there are also products aimed at leather, brewing, juice and paper production, the range expands continuously as more and more creative and innovative applications are found. At present, the ONLY way to make enzymes at prices conducive to business in these sectors is through biological means, i.e. though fermentation technology. Here a microorganism that either naturally produces the desired enzymes or has been genetically modified to do so, is grown in a bioreactor (sometimes at scales of up to 160m 3), and the resulting enzymes harvested. The nature of this biological process means that enzyme production is considered as a sustainable proposition. Further to this, use of enzymes instead of other traditional chemical methods is often beneficial because reactions typically occur at close to ambient temperatures and pressures (low carbon foot print) and produce waste material that is biologically degradable (less toxic). The presentation will contain some back ground to how the microorganisms are currently used at novozymes, and some of the applications of enzymes which might be interesting for material scientists. 14.50 Selection and Testing of New Marine Bacteria for Green and White Biotechnology Applications Dr Robert Speight, Ingenza Ltd 15.15 Refreshments 15.45 Session 4 15.45 Production of Biodegradable Polymers (Polyhydroxyalkanoates) Dr Ipsita Roy, School of Life Sciences, University of Westminster 16.10 Good bugs, Bad bugs; Sol-gel Encapsulated Bacteria in Anti-Fouling and Anti-Corrosion Coatings Professor Robert Akid, Head of Structural Materials and Integrity Research Centre, Sheffield Hallam University 16.35 – 16.40 Wrap up and Close Polyhydroxyalkanoates (PHAs), are polyesters of 3-, 4- 5- and 6hydroxyalkanoic acids, produced by a variety of bacterial species under nutrient-limiting conditions with excess carbon. These polymers are biodegradable and biocompatible in nature and hence can be used in a variety of applications including packaging, production of paints, agriculture, medicine and in biofuel production. Recently there has been considerable commercial interest in these polymers. PHAs can be divided into two main groups, short chain length PHAs (sclPHAs), with monomers containing C3-C5 carbon atoms and medium chain length PHAs (mcl-PHAs), with monomers containing C6-C14 carbon atoms. The scl-PHAs are generally hard and brittle in nature as opposed to the mcl-PHAs that are elastomeric in nature. The talk will describe the production and characterisation of both scl and mcl-PHAs using Bacillus cereus SPV and Pseudomonas mendocina respectively, by growing them under different nutrient limiting conditions. Bacillus cereus SPV has been successfully used to produce poly(3hydroxybutyrate), an scl-PHA, to an yield of about 60% dry cell weight. Similarly Pseudomonas mendocina has been successfully used for the production of poly(3-hydroxyoctanoate), a mcl-PHA with a maximum yield of about 40% dry cell weight. A brief description of the use of these polymers in medical applications will also be discussed. The financial loss incurred by corrosion of metals has led to a need to develop effective, economic and environmentally friendly methods of protection. In marine environments corrosion is exacerbated by the formation of destructive biofilms containing sulphate-reducing bacteria, which promote corrosion by forming corrosive species, notably H2S [1]. Corrosion-causing biofilms are often resistant to destruction by biocides since the biofilm bacteria are protected by a matrix of exopolymeric substances (EPS) [2]. Paradoxically, other biofilms that contain protective bacteria such as Pseudomonas fragi and Paenibacillus polymyxa, can actually inhibit corrosion [3]. Sol gel technology and immobilised microorganisms have been combined in a unique coating that inhibits corrosion on an aluminium alloy 2024-T3 [4, 5], being low-cost, effective and environmentally friendly. Conference Chair For further details please see the event website www.iom3.org/events/bacteria or contact Dawn Bonfield on 01438 821740 or [email protected].