Download SCHEDULE C4: Component type testing – circuit breakers

SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C1: Switchgear and controlgear (switchboard) – functional units with circuit breakers
Type test certificates for each of the following type tests are submitted for acceptance, for each type of functional unit and rating
provided.
Applicable
standard
IEC 62271-200,
clause 6.2.6.1
Type test
Equipment to which applicable
IEC 62271-200,
clause 6.2.6.2
Power-frequency
voltage test on the
main circuit
Lightning impulse
voltage test
IEC 62271-200,
clause 6.2.9
Partial discharge test,
less than 10 pC
IEC 62271-200,
clause 6.2.10
Dielectric tests on
auxiliary and control
circuits, 2 kV for 1
minute
Radio interference
voltage (RIV) test
Measurement of the
resistance of the
main circuit,
tolerance – 5%
Temperature rise
within representative
portions of panel for
each current rating,
maximum
temperature as per
IEC 60694, clause
4.4.2
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s and VT
connections.
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s and VT
connections.
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s, VT
connections and all insulation materials installed (between
phases, phase to earth and others).
Power frequency - auxiliary wiring and control circuit.
IEC 62271-200,
clause 6.3
IEC 62271-200,
clause 6.4.1
IEC 62271-200,
clause 6.5
Panel type and
rating
Certificate ref.
number
Testing
authority
Not applicable.
The complete main circuit of each functional unit as well
as each switchboard is measured.
Complete functional unit with circuit breakers, contactors,
fuses, isolators, switches, current transformers, voltage
transformers, main busbars, busbar droppers, secondary
busbars and joints.
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SCHEDULE C: TYPE TESTING REQUIREMENTS
Applicable
standard
IEC 62271-200,
clause 6.6(a),
IEC 62271-100
IEC 62271-200,
clause 6.6 (b)
IEC 62271-200,
clause 6.7.1
IEC 62271-200,
clause 6.8
IEC 62271-200,
clause 6.9
IEC 62271-200,
clause 6.101
IEC 62271-100
(circuit breakers)
IEC 62271-102
(disconnectors and
earthing devices)
IEC 62271-200,
clause 102.1
IEC 62271-100,
IEC 62271-103
Type test
Equipment to which applicable
Short-time withstand
current and peak
withstand current,
main circuits, 3 s
Short time withstand
current and peak
withstand current,
earthing circuits, 3 s
Verification of the IP
coding, IP4X
Tightness tests, limits
as per IEC 60694
clause 5.15
EMC, secondary
systems, limits as per
IEC 60694 clause
5.18
Making and breaking
capacities, peak and
rms current, 3 s
Making and breaking
capacities, peak and
rms current, 3 s
Making and breaking
capacities, earth
switch, peak and rms
current, 3 s
Mechanical operation
tests, switching
devices and
removable parts,
withdrawals - 1000
Complete functional unit including circuit-breakers main
busbars, busbar droppers and secondary busbars,
isolators, including all joints, current transformers and
voltage transformer connections.
Complete functional unit with circuit breaker main power
system including cable and busbar earth switch.
Panel type and
rating
Certificate ref.
number
Testing
authority
Each functional unit and complete switchboard.
Each functional unit, complete switchboard and
component where applicable.
Complete functional units fully equipped and wired.
Complete functional unit with circuit breaker main power
system including CT’s.
Complete functional unit with circuit breaker main power
system including CT’s.
Complete functional unit with circuit breaker main power
system including cable and busbar earth switches.
Circuit-breakers, contactors, isolators and switches in
complete panel.
69
SCHEDULE C: TYPE TESTING REQUIREMENTS
Applicable
standard
IEC 62271-200,
clause 102.1,
IEC 62271-102
IEC 62271-200,
clause 102.2
IEC 62271-200,
clause 6.103
IEC 62271-200,
clause 6.104.2
IEC 62271-200,
clause 105
IEC 62271-200,
clause 106
Type test
Equipment to which applicable
Mechanical operation
tests, switching
devices and
removable parts,
operations - 2000
Mechanical operation
tests, interlocks, 200
attempts to operate,
100 attempts to
insert/withdraw
Pressure withstand
test for gas-filled
compartments
Measurements of
leakage currents,
0.5 mA
Weatherproofing test
Circuit-breakers, contactors, isolators and switches in
complete panel.
Internal arc faults,
criteria 1-6, 200 ms,
rms and peak current
Representative functional unit’s ability to direct arc and
gasses away from front, sides and back of panel (for
compartments as specified).
Panel type and
rating
Certificate ref.
number
Testing
authority
Mechanical interlocks on all functional units, switchboard
and power interface system.
Each compartment, complete switchboard and component
(where applicable).
All functional units and switchboard with insulating
partitions.
Not required.
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SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C2: Switchgear and controlgear (switchboard) – functional units with contactors
Type test certificates for each of the following type tests are submitted for acceptance, for each type of functional unit and rating
provided.
Applicable
standard
IEC 62271-200,
clause 6.2.6.1
IEC 62271-200,
clause 6.2.6.2
IEC 62271-200,
clause 6.2.9
IEC 62271-200,
clause 6.2.10
IEC 62271-200,
clause 6.3
IEC 62271-200,
clause 6.4.1
IEC 62271-200,
clause 6.5
Type test
Equipment to which applicable
Power - frequency
voltage test on the
main circuit
Lightning and
switching impulse
voltage test
Partial discharge test,
less than 10 pC
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s and VT
connections.
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s and VT
connections.
Complete functional unit with circuit breaker main power
system including CT’s, cable and busbar VT’s, VT
connections and all insulation materials installed (between
phases, phase to earth and others).
Power frequency - auxiliary wiring and control circuit.
Dielectric tests on
auxiliary and control
circuits, 2 kV for 1
minute
Radio interference
voltage (RIV) test
Measurement of the
resistance of the
main circuit,
tolerance – 5%
Temperature rise
within representative
portions of panel for
each current rating,
maximum
temperature as per
IEC 60694, clause
4.4.2
Panel type and
rating
Certificate ref.
number
Testing
authority
Not applicable.
The complete main circuit of each functional unit as well
as each switchboard is measured.
Complete functional unit with circuit breakers, contactors,
fuses, isolators, switches, current transformers, voltage
transformers, main busbars, busbar droppers, secondary
busbars and joints.
71
SCHEDULE C: TYPE TESTING REQUIREMENTS
Applicable
standard
IEC 62271-200,
clause 6.6(a),
IEC 62271-100
IEC 62271-200,
clause 6.6 (b)
IEC 62271-200,
clause 6.7.1
IEC 62271-200,
clause 6.8
IEC 62271-200,
clause 6.9
IEC 62271-200,
clause 6.101
IEC 62271-100
(circuit breakers)
IEC 62271-102
(disconnectors and
earthing devices)
Type test
Equipment to which applicable
Short-time withstand
current and peak
withstand current,
main circuits, 3 s
Short time withstand
current and peak
withstand current,
earthing circuits,
peak and rms
current, 3 s
Verification of the IP
coding, IP4X
Tightness tests, limits
as per IEC 60694
clause 5.15
EMC, secondary
systems, limits as per
IEC 60694 clause
5.18
Making and breaking
capacities, peak and
rms current, 3 s
Making and breaking
capacities, peak and
rms current, 3 s
Making and breaking
capacities, earth
switch, peak and rms
current, 3 s
Complete functional unit including circuit-breakers main
busbars, busbar droppers and secondary busbars,
isolators, including all joints, current transformers and
voltage transformer connections.
Complete functional unit with circuit breaker main power
system including cable and busbar earth switch.
Panel type and
rating
Certificate ref.
number
Testing
authority
Each functional unit and complete switchboard.
Each functional unit, complete switchboard and
component where applicable.
Complete functional units fully equipped and wired.
Complete functional unit with circuit breaker main power
system including CT’s.
Complete panel with circuit breaker main power system
including CT’s.
Complete functional unit with circuit breaker main power
system including cable and busbar earth switch.
72
SCHEDULE C: TYPE TESTING REQUIREMENTS
Applicable
standard
IEC 62271-106
(contactors)
IEC 62271-200,
clause 102.1,
IEC 62271-102
IEC 62271-200,
clause 102.2
IEC 62271-200,
clause 6.103
IEC 62271-200,
clause 6.104.2
IEC 62271-200,
clause 105
IEC 62271-200,
clause 106
Type test
Equipment to which applicable
Making and breaking
capacities, peak and
rms current, 3 s
Mechanical operation
tests, switching
devices and
removable parts,
operations - 2000
Mechanical operation
tests, interlocks, 200
attempts to operate,
100 attempts to
insert/withdraw
Pressure withstand
test for gas-filled
compartments
Measurements of
leakage currents,
0.5 mA
Weatherproofing test
Complete functional unit with contactor and main power
fuses.
Internal arc faults,
criteria 1-6, 200 ms,
rms and peak current
Representative functional unit’s ability to direct arc and
gasses away from front, sides and back of panel (for
compartments as specified).
Panel type and
rating
Certificate ref.
number
Testing
authority
Circuit-breakers, contactors, isolators and switches in
complete panel.
Mechanical interlocks on all functional units, switchboard
and power interface system.
Each compartment, complete switchboard and component
(where applicable).
All functional units and switchboard with insulating
partitions.
Not required.
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SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C3: Component type testing – circuit breakers
Short-circuit tests in accordance with IEC 62271-100
CIRCUIT BREAKER: ___________________________________
Testduty
no.
Test-duty
sequence
Current
[kA]
1
o-t-o-t’ -o
0.1 x 1
2
o-t-o-t’ -o
0.3 x 1
3
o-t-o-t’ -o
0.6 x 1
4
o-t-co-t’ -co
l
5
o-t-o-t’ -o
l’
TRV peak
value, uc
[kV]
Voltage of prospective transient recovery voltage
Time delay Voltage u’
Time t’
Rate of
td
[kV]
rise uc/t3
Time t3
[s]
[s]
[kV/s]
[s]
PFRV
Remarks
NOTE:
1.
l - rated short-circuit breaking current (symmetrical)
2.
l’ l + % DC component, as specified (symmetrical)
3.
TRV - transient recovery voltage on circuit breaker’s terminals
4.
PFRV - power frequency recovery voltage on circuit breaker’s terminals
5.
Representation by two parameters: First-pole-to-clear factor 1.5
6.
On test-duties numbers 1,2,3 and 5, it is permissible to use the cycle; o-t-co-t’ -co
7
t = t’ = three minutes, but t = 0.3 seconds applies to circuit breakers intended for rapid auto-reclosing (dead time)
74
SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C4: Component type testing – circuit breakers
Short-circuit tests for cable-charging breaking current to IEC 62271-100
CIRCUIT BREAKER: ___________________________________________
Switching over voltages for cable-charging breaking current
a
Test duty
no. – no.
of tests
Test-duty
Sequence
Current
[kA]
Supply
circuit
U1 (peak value)
[kV]
U1
Ur x
[p.u.]
1-10
o-t-o-t’ -o
(0.2-0.4) x Irc
A
2-10
o-t-o-t’ -o
Irc
A
3-10
o-t-o-t’ -o
(0.2-0.4) x Irc
B
4-10
o-t-o-t’ -o
Irc
B
2
3
b
U1 (peak value)
[kV]
Remarks
U1
Ur x
2
3
[p.u.]
Notes
1.
Irc - rated cable - charging breaking current.
2.
U1 - switching over voltage (peak value).
3.
Ur - rated voltage (rms).
4.
a - applicable to circuit breakers for general use, intended for switching unloaded cables.
5.
b - applicable to circuit breakers for general use, intended for switching unloaded cables.
6.
A - applicable when breaking current  10% of the rated short-circuit current of CB.
7.
B - applicable when breaking current  100% of the rated short-circuit current of CB.
8.
The last two tests of test-duties numbers 2 and 4 shall be CO tests.
9.
No external flash-over and re-strikes shall occur, however when the latter exists, then the maximum measured breaking over
voltages shall not exceed the maximum permissible switching over voltages specified by the manufacturer.
10
t = t’ = three minutes, but t = 0.3 seconds applies to CB’s intended for rapid auto-re-closing (dead time).
75
SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C5: Component type testing – associated accessories for switchboards
Type test certificates are submitted for each component not identical to the components used in the switchboard type testing. These type
tests can be performed on components only (outside of the switchboard configuration). The tests are clearly referenced and labelled and
then indexed in this schedule.
Applicable
standard
IEC 62271-100,
IEC 62271-103
Type test
Equipment to which applicable
Circuit-breakers, contactors, isolators and switches.
IEC 60044-1
Mechanical
enduranceoperations:
Mechanical: 20000
Electrical: 20000
Secondary leakage
reactance
Secondary resistance
IEC 60044-1
Magnetising curve
Current transformers
IEC 60044-1
Temperature rise
Current transformers
IEC 60044-1
Accuracy
Current transformers
IEC 60044-1
Short time withstand
Current transformers
IEC 60044-1
Impulse
Current transformers
IEC 60044-1
Power frequency
Current transformers
IEC 60044-2
Temperature rise
Voltage transformer
IEC 60044-2
High voltage power
frequency at kV as
required
Impulse voltage
Voltage transformer
IEC 60044-1
IEC 60044-2
Panel type and
rating
Certificate ref.
number
Testing
authority
Current transformers
Current transformer
Voltage transformer
76
SCHEDULE C: TYPE TESTING REQUIREMENTS
Applicable
standard
IEC 60044-2
Type test
Equipment to which applicable
Test for accuracy
Voltage transformer
IEC 60044-3
PD testing
Voltage transformer
IEC 60282
Temperature rise
Main fuse
IEC 60282
Short circuit
Main fuse
IEC 60282
Striker pin
Main fuse
IEC 60269
Short circuit
Control fuse
GGSS 1201
Functional
Control equipment
GGSS 1201
Functional
Protection and electronic equipment
Panel type and
rating
Certificate ref.
number
Testing
authority
77
SCHEDULE C: TYPE TESTING REQUIREMENTS
SCHEDULE C6: TYPE TEST DEVIATION SCHEDULE
Any type test certificate offered which is not in compliance with the requirements is supported by a type test deviation schedule.
Deviation Schedule
DATA OF TYPE TEST REQUESTED:
Applicable
standard
Type test
Equipment to which applicable
Panel type and
rating
Certificate ref.
number
Testing
authority
Panel type and
rating
Certificate ref.
number
Testing
authority
DATA OF TYPE TEST CERTIFICATE OFFERED:
Applicable
standard
Type test
Equipment to which applicable
Deviation details:
Enquiry number: ______________________________
Tenderer name: _______________________________
Signature: ____________________________________
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