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International Journal of Electrical Energy, Vol.1, No.1, March 2013 Analytical Model of Airgap Flux of Moving Coil Linear Generator Imran Fazal Electronics Engineering, Yanbu Industrial College Email: [email protected] Mohammad Noh Karsitti Electrical Engineering, Universiti Teknologi PETRONAS Abstract—The modeling of airgap flux is one of essential for analysis and design of permanent magnet machine. This paper presents the analytical model of airgap flux of moving coil linear generator. The analytical model is based on the resolution of Laplace’s equation (by variable separation techniques) for airgap. The solution is obtained using boundary condition. The model data is compared with Finite element method data. The analytical model is used to the estimate the thrust force, eddy current losses and magnetic saturation. permanent-magnet linear generators have drawbacks which include thermal and impact force demagnetization of magnets in the translator. Thermal insulation of the moving part is a complex task due to weight limitation of the translator [3]. In a moving-coil machine, there is no magnet in the mover thus there is no thermal or impact force demagnetization [4].The moving coil and Iron linear generators are adopted. The moving iron linear generator (MILG) is rugged and low cost for production therefore is favorable for the application [5]. Index Terms—linear generator, FEM, airgap flux and flux density II. PROBLEM STATEMENT The moving-magnet linear generator (MMLG) requires complex control strategies. A limit switch is required to sense the end of stroke. A moving-coil linear generator with commutators can solve the problem by applying current at the end of commutator segment [4] and [6]. In a linear motion actuator, current is supplied in the direction that assists the movement of the translator with the help of force of attraction between the coils and permanent magnets. In the case of starting a free-piston moving-magnet linear generator, the position of the translator is important for motoring during the starting process [7]. Sensing the position of the translator is a complex task. Therefore MILG and MMLG is having this drawback while in contrast, starting a moving-coil linear generator with commutators does not require knowledge of translator position. The coil is energized via the commutator in the same way as in rotary DC commutator. EMF generated by a moving-magnet generator requires an additional converter stage to convert the distorted AC to DC. Instead, the conversion of AC to DC in a moving-coil linear generator with commutator is performed by the usual commutator segments. I. INTRODUCTION The linear machines are used in numerous applications over its counterpart rotary permanent magnet machines. One of the application internal combustion engine generators it replaced its counterpart is called free piston linear generator. The linear generator is the integral part of the piston. In this type of engine the crank shaft is removed from it. The fuel efficiency of the engine is increased. The figure shows the free piston linear generator [1] and [2]. Figure 1. Free piston linear engine generator Set[2]. Linear generator is of classified in three type’s namely moving magnet, moving coil and moving iron. The moving magnet generator the magnets are placed on the translator and coil is placed on stator. The moving coil generator is a type in which coil is placed on translator and magnets are place on stator. The moving iron type generator consists of reluctance variable translator and magnet and coil is placed at stator [1] and [2]. The research is focused on moving coil linear generator due to the advantages of over other types. Moving III. FEM SETUP Simulation software Maxwell ™ 13.0 is used as a tool for the finite element method (FEM) analysis. The FEM analysis is performed on moving-coil linear generators. Fig. 2. The magnets are arranged in a way that most of the flux passes through the central air gap. The translator is placed in the central air gap. The translator is moved with a step of 1 mm and data is recorded with respect to distance for the distance. The setup specification is shown in TABLE I. Manuscript received November 1, 2012; revised December 29, 2012. ©2013 Engineering and Technology Publishing doi: 10.12720/ijoee.1.1.34-36 34 International Journal of Electrical Energy, Vol.1, No.1, March 2013 TABLE I: SPECIFICATION OF MOVING COIL MACHINES Machine 2-pole MCLG Axial Length 26 mm Outer stator diameter 30 mm Inner stator diameter 10 mm Height of magnets 10 mm V. ANALYTICAL MODEL The magnetic field analysis is confined to the airgap/winding region. In airgap the permeability is µ0. The flux density of the whole machine is given in (1) [8]. 0 H B 0 r H 0 M Airgap / Winding . Magnet (1) Where µr is relative recoil permeability of the magnet and M is the remanent magnetization. For permanent magnet having linear magnetization M is related to Brem by (2). M Brem . 0 (2) The airgap can be represented by (3) [8] and [9]. 2 A 0 . (3) Where A is magnetic vector potential and it is represented in terms of flux density in (4). Figure 2. FEM model of moving coil linear generator. A B. IV. FEM MODEL RESULTS The flux lines of the machines is plotted and shown in Fig. 3. Most of the flux is passing through the air gap and leakage flux is passing through the spacers. The magnets at the left side are magnetized in radically downward direction. The right side magnets are magnetized in radially upward direction. Flux density distribution in airgap is shown in Fig. 4. (4) Where as in this modeling the flux density components are deduced from z-axis component of A therefore the (3) and (4) will take the form of (5) and (6) respectively. 2 A 2 A 0. 2x 2 y Bi Bj (5) A A i. j y x (6) Therefore Bx A A ; By . x y Solving (5) by variable sepration method and with following boundary conditions. Figure 3. Flux lines of moving coil linear generator. XY Plot 3 Maxwell2DDesign1 ANSOFT By( x , Hm ) B Bx( x , 0) 0 Bx( 0, y ) 0 Bx(Tp , y ) 0 3.00E-011 Where as 2.00E-011 B 0 r H 0 M and 0 M Brem 1.00E-011 Flux Density(Tesla) The magnetic vector will take the form as shown in (7). 0.00E+000 A -1.00E-011 -2.00E-011 y x ( H Brem )(Tp)(cos(Tp ))(sinh( Tp )) Hm (cosh( Tp )) . (7) Putting the value of magnetic vector potential in (6) the flux density components are calculated by (8) and (9). -3.00E-011 0.00 5.00 10.00 15.00 20.00 Distance(mm) [mm] 25.00 30.00 35.00 Figure 4. Flux density of moving coil linear generator. ©2013 Engineering and Technology Publishing By 35 y x ( H Brem )(Tp)(sin( Tp ))(sinh( Tp )) Hm (cosh( Tp )) . (8) International Journal of Electrical Energy, Vol.1, No.1, March 2013 Bx y x ( H Brem )(Tp)(cos(Tp ))(cosh( Tp )) Hm )) (cosh( Tp [7] . (9) [8] The Tp is the pole pitch of the machine Brem is the remenance of the magnet H is the magnetization of the magnet and Hm is the height of the magnets. [9] V. DISCUSSION The flux density from the model is compared with FEM data. All the components plug in to the flux density model is from FEM model. Imran Fazal is lecturer in Electronics and Instrumentation Department of Yanbu Industrial College, He did his master by research from Universiti Teknologi Petronas Malaysia, Currently He is working on his PhD Project that is Design of moving coil linear generator, His areas of interests are Haptic Feedback, Robotics, Linear Generators, Alternative Energy. REFERENCES [1] [2] [3] [4] [5] [6] I. Boldea and S. A. Nasar, “Linear electric actuators and generators,” Cambridge University Press, New York, 1997. W. M. Arshad, “A low-leakage linear transverse-flux machine for a free-piston generator,” Ph.D. dissertation, ISBN 91-7283-535-4, Royal Institute of Technology, Stockholm, 2003. W. M. Arshad, T. Bäckström, P. Thelin, and C. Sadarangani “Integrated free-piston generators: An overview,” IEEE NORPIE-2, Stockholm, 2002. P. X. Zhao and S. Q. Chang, “Improved moving-coil electric machine for internal combustion linear generator,” IEEE Trans. On Energy Conversion, vol. 25, issue 2, pp. 281-286, June 2010. D. Rerkpreedapong, “Field analysis and design of a moving iron linear alternator for use with linear engine,” Master Thesis, College of Engineering and Mineral Resources, West Virginia University, West Virginia, 1999. I. Boldea, “Variable speed generator,” CRC Taylor & Francis Group Press, New York, 2006. ©2013 Engineering and Technology Publishing S. A. Zulkifli, “Modeling, simulation and implementation of rectangular commutation for starting of free-piston linear generator,” M.Sc. Thesis, Universiti Teknologi PETRONAS, Malaysia, 2007. J. Wang, G. W. Jewell, and D. Howe, “A general framework for the analysis and design of tubular linear permanent magnet achiness,” IEEE Trans. On Magnetic, vol. 35, issue. 3, pp. 1986-2000, May 1999. I. Boldea, S. A. Nasar, and Z. X. Fu, “Fileds, forces and performance equation of aircore linear self-synchronous motor with rectangular current control,” IEEE Trans. On Magnetics, vol. 24, issue 5, pp. 2194-2203, Sep. 1988. Mohd Noh Bin Karsiti is Associate Professor in Electrical and Electronics Engineering department of Universiti Teknologi Petronas, Malaysia; He did Doctor of Philosopy in Engineering, University of Califonia and Masters of Science in Electrical Engineering, Califonia State University, Long Beach Bachelor of Science in Electrical Engineering, Califonia State University, Long Beach. His area specialization is control systems,robotic, artificial intelligence. He supervised numerous research projects and students. 36