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Polymer Material Science & Engineering Course Outline (Jan-April 2007 Semester) Course Instructor: Professor Dr. Upendra Natarajan S.No. Content Category 1 Classifications of polymers and macromolecules Audience Category Foundation: sciences and Engg. 2 Molecular weight concepts in macromolecules Foundation: Sciences and Engg. 3 4 Conformations and configurations of polymer chains Behavior and properties of polymers in solution 5 6 Polymer chemistry: Synthesis and polymerization reactions Physical behavior of condensed polymer phases Physics, physical chemistry Physical chemistry, physics chemical engg., materials science and engineering Chemistry, chemical engg. 7 The melt state and its properties 8 Thermodynamics of polymers 9 Rubber elasticity & polymer networks 10 Physical properties of polymers Physics, physical chemistry, engineering Physics, physical chemistry, engineering Physics, engineering 11 12 Experimental characterization methods of polymer structure and properties Polymer viscoelasticity Chemical and physical Sciences & engineering Physics, engineering 13 Mechanical properties of polymer phases Physics, engineering 14 Polymer processing engineering and science 15 Macromolecular engineering properties 16 Practical applications of various important polymers in society Chemical, polymer, mechanical, & materials engineering Chemical, polymer, mechanical, & materials engineering All disciplines 17 Advanced topics in polymer materials science and technology Surfaces and interfaces, composites and nanocomposites, self-assembly in solution, complex fluids containing polymers, functional polymers, stars and hyperbranched polymers, molecular electronics and optoelectronics Physics, engineering (chemical, mechanical & materials), Physical Chemistry Physics, engineering Physics, chemistry, chemical physics, chemical & mechanical engineering, metallurgy & materials engineering Polymer Material Science & Engineering (Jan-April 2007 Semester) Course Contents and Description Course Instructor: Professor Dr. Upendra Natarajan Topic Area No. 1 Area Sub-Category Contents Classification of macromolecules 2 Concept of molecular weights in macromolecules 3 Conformations & configurations of Polymer Chains 4 Behavior and properties of polymers in solutions 5 Polymer chemistry: Synthesis and polymerization reactions Polymer classification based on (a) stereochemistry (b) preparative reaction/method (c) structure (d) architecture (e) function/utility (f) physical state ; concepts along with real examples Macromolecular weight concept; Types of molecular weights Mn, Mw, Mz etc.; Molecular weight distributions; methods to determine molecular weights Configuration versus conformation; rotational isomerism, flexibility-stiffness-rigidity concepts; conformationally dependent physical properties such as geometric, shape, electrical and optical, their estimation and calculations and behavior; theta () condition (chain) concept Dilute solutions: theta () solvent, poor solvent and good solvent and scaling behavior of properties; intrinsic viscosity, inherent and relative viscosity concepts, Flory-Fox relationship between viscosity and molecular weights (universal relationship) Semi-dilute and concentrated solutions: Scaling of chain dimensions, polymer chain overlaps Diffusion behavior of polymers in solution Thermodynamics of polymer solutions: Flory free energy, lattice model/theory, mixing energetics, entropy and enthalpy etc. Physical systems of preparation; classification of polymerization reactions; Homogeneous phase polymerization: free radical, chain growth, condensation, step-growth; aromatic electrophilic substitution reactions, additionelimination reactions, carbonyl additionsubstitution reactions, nucleophillic substitution reactions, Kinetics of various types of polymerizations, Heterogeneous phase polymerization: emulsion (radical), chain growth, Ziegler-Natta catalysts, Metallocene, Ring opening, carbonyl reactions, cationic, anionic, mini-µ-emulsion methodologies Various applications of polymerization techniques to technologically useful polymers 6 Physical behavior of condensed polymer phases & materials 7 Polymer melt state and its properties 8 Thermodynamics of polymers 9 Rubber elasticity and polymer networks 10 Physics and physical properties of condensed polymer states and phases 11 Experimental Characterization methods for polymer structure and dynamics Influence of various conditions on reactions; polycondensation reactions: bulk, interfacial and solid-state types; inorganic polymers, multiplebond addition reaction; various important classes of polymers with respect to polymerization reactions/method of preparation – hydrocarbon polymers, polyacrylates, polyesters, polyurethanes, paolycarbonates, polyolefins, polyethers, engineering thermoplastics, polyamides etc., organosilicon polymers, organometallic polymers Polymer degradation reactions States: crystalline, semicrystalline, amorphous (glassy), melt Glass transition and melting phenomena and temperatures; properties of glassy amorphous state, relaxations and theories, crystal structure and properties, transition to melting; Polymer melt structure and behavior; Thermodynamics of glassy solid state, crystal and melt states; rubbery state, rubbery plateau and relaxations; Liquid Crystalline(LC) Polymers and types of polymeric LC states Dynamics in melts, entanglement concept, reptation concept and theories, chain and segment diffusions, persistant & correlation lengths, structure-property relationships, themodynamics of melts, viscoelasicity, nonNewtonian behavior Solution, solid state, enthalpy and entropy concepts, free energies & calculations, theories and models of mixing and phase behavior, PVT relationships in polymer melts, polymer-polymer blends, surfaces and interfaces, statistical mechanical treatments and models Gels, cross-linking reactions, network topology, concept of network functionality, network relaxation theories and physics, rubber-like elasticity, photoelasticity, engineering properties of polymer networks Solid state properties: thermal, electrical, dielectric, magnetic resonance, mechanical, dynamic mechanical, plasticity, fracture, and optical Melt state properties: dynamics, diffusion, viscoelastic, rheo-optical, rheological Scattering methods: using (a) X-Ray, (b) Neutrons, (c) Light Spectroscopy: Nuclear Magnetic Resonance (NMR), Infra Red (FTIR), Fluorescence Spectroscopy; Microscopy- optical, scanning and transmission electron microscopy 12 Polymer viscoelasticity & rheology 13 Mechanical properties of solid polymer phases 14 Polymer processing: fundamentals and applications 15 Polymer engineering: concepts, properties and applications Practical and commercial applications of various polymers in society Advanced topics in science and engineering of macromolecules 16 17 Creep, stress-relaxation, linear viscoelasticity, constitutive equations, viscoelastic modelsMaxwell, Kelvin, Generalized Maxwell and Generalized Kelvin, Burgers-4 element model, creep compliance and relaxation modulus, complex modulus & compliance, temperature effect, Time-temparature superposition, WLF relation Tensile properties: elastic, yield, plastic, failure, stress-strain curve, compressive behavior, Poisson’s ratio, elastic modulus and strength, ductility, shear plasticity, brittle-ductile transitions, fracture, crazing behavior, impact strength behavior Viscoelastic fluid relationships, constitutive equations, Maxwell, Boger, Lodge fluids, viscoplastic fluids, codeformation derivative, elongational and shear viscosities, complex viscosity, Cox-Merz rule, Jaumann-Maxwell fluid, models of fluids based on bead-spring molecular chains, Poiseuille flow,, elastic phenomena, Die Swell Extrusion, calendaring, injection molding, coating, fiber spinning, compression molding Various important synthetic and biopolymers of utility in the present age Surfaces and interfaces, composites and nanocomposites (hybrid materials), self-assembly in solution, complex fluids containing polymers, functional polymers, stars and hyperbranched polymers, organic molecular electronics and optoelectronics, nanoscience & nanotechnology Polymer Material Science & Engineering Course Instructor: Professor Dr. Upendra Natarajan Comprehensive List of Text Books and Reference Books (entire set not required) 1. Fred W.Billmeyer, Textbook of Polymer Science, John Wiley, New York, 2000. 2. P.J. Flory, Principles of Polymer Chemistry, Cornell University Press, 1993. 3. Carraher Charles, Polymer Chemistry, Prentice Hall, New Delhi, 2001. 4. A. Tager, Physical Chemistry of Polymers, Mir Publishers, 1978. 5. Paul C. Painter and Micheal M. Coleman, Fundamentals of Polymer Science, Technomic, Lanchester, 1997. 6. G C Odian, Principles of Polymerization, Oxford University, Singapore, 1999.. 7. Malcolm P.Stevens, Polymer Chemistry, Oxford University Press, New York , 1999. 8. Harry R Allcock and Frederick W Lampe, Contemporary Polymer Chemistry, Second edition, Prentice-Hall, Inc., New Jersey, 1990. 9. Charles E Carraher Jr., Polymer Chemistry, Marcel Dekker, Inc., New York, 2000. 10. L.H. Sperling, Introduction to Physical Polymer Science, John Wiley & Sons, 1986. 11. Ulf W. Gedde, Polymer Physics, Chapman & Hall, UK, 1995. 12. D R Paul and S Newman, Polymer Blends Vol I & II, Academic Press , New York, 1978. 13. Maurice Morton, Rubber Technology, 3rd Ed, Kluwer Academic Pub, Dordrecht, Netherlands, 1999 14. D.W. Van Krevelen & P.J. Hoftyzen, Properties of Polymers, Elsevier Scientific Publishing Company, Amsterdam-Oxford-Newyork, 1990. 15. A. Brydson, Flow Properties of Polymer Melts, Illife Books, London, 1978 16. J M G Cowie, Polymers: Chemistry and Physics of Modern Materials, Nelson Thornes, UK, 1991. 17. V R Gowariker, N V Viswanathan and Jayadev Sreedhar, Polymer Science, New Age International Limited Publishers, New Delhi, 2003. 18. H.F.Mark, (Ed), Encyclopedia of Polymer Science & Engineering, John Wiley & Sons, New York ,1989. 19. D.V. Rosato and Rosato, Injection Moulding Handbook Complete Molding Operation, Technology, Performance and Economics, CBS Publishers New Delhi, 1987. 20. Chris Rauwendaal, Polymer Extrusion, Hanser, 2001 21. John M. Dealy and Kurt F. Wissburn, Melt Rheology and its Role in Plastics Processing, Chapman, London, 1995 Books highlighted in “Blue Color” are available in Economy/Eastern Economy Editions/Asian editions in relatively inexpensive cost.