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DX-40 Lynx Panel Meter 4 DIGIT 0.8” LED DX-45 Lynx Panel Meter 4 1/2 DIGIT 0.56” LED Both in a 1/8 DIN Case LYNX FAMILY Large display DX-40 0.8” red or green LED A versatile, standard and large display, series of digital panel meter for monitoring and measurement applications. General Features • Input Module Compatibility ✔ LYNX FAMILY: More than 33 different Plug-in I-Series Input Signal Conditioners are approved for Texmate’s Lynx Family of meters. As shown on pages 3 to 5. External transmitters or signal conditioners can be eliminated by directly connecting the sensor to more than 33 I-Series Plug-in Input Signal Conditioners that include: – AC Current – Process – AC Voltage – Prototype – DC Current – Resistance – DC Voltage – Strain-gage – Load Cell –Temperature – Pressure – 4 to 20 mA LYNX See www.texmate.com for an up to date listing. Specifications • Precalibrated I-Series input modules, that have span or zero potentiometers, can be interchanged between any I-Series compatible meter, without recalibration, because all of the analog scaling and reference circuitry is self-contained within the module. • 24 V DC excitation is available to power external transmitters and 5 or 10 V DC excitation is available for straingages, load cells and resistance bridge type sensors. • Auto-sensing AC/DC power supply. For voltages between 85-265 V AC / 95-370 V DC (PS1) or 15-48 V AC / 10-72 V DC (PS2). • Standard red or optional green or super bright red 4 1/2digit 0.56" LED with display range –19999 to 19999 (40000 counts DX-45). • Display brightness may be externally controlled. • Standard red or optional green 4-digit 0.8" LED with display range -9999 to 9999 (20000 counts DX-40). • Optional NEMA-4X, IP-65 hinged, lockable, water and dust proof cover. • 1/8 DIN (96 x 48mm ) case easily mounts in thin or thick panels (up to 2’). May be ordered with optional extra fire resistant metal case. Input Specs: ..............Depends on input signal conditioner A/D Converter: ..........16 bit dual slope Accuracy: ..................±(0.05% of reading + 3 counts) Temp. Coeff.: ............100 ppm/°C (Typical) Warm up time: ..........2 minutes Conversion Rate: ......3 conversions per second (Typical) Display:....DX-45 ......4 1/2 digit 0.56” Red LED display (std) 0.56” Green or Super Bright Red (optn). Range – 19999 to 19999 counts. DX-40 ......4 digit 0.8” Red LED display (std) 0.8” Green (optn). Range – 9999 to 9999 counts. Polarity: ....................Assumed positive. Displays – negative Decimal Selection:....Header under face plate DX-45 ......X•X•X•X•X DX-40 ......•X•X•X•X Positive Overrange:..All digits flash. Negative Overrange: – negative sign and all digits flash Power Supply: ..........AC/DC Auto sensing wide range supply PS1 (std) ................85-265 VAC / 95-370 VDC @ 2.5W PS2 ........................15-48 VAC / 10-72 VDC @ 2.5W Operating Temp.: ......0 to 60 °C Storage Temp: ..........–20 °C to 70 °C. Relative Humidity: ....95% (non condensing) Case Dimensions: ....1/8 DIN, Bezel: 96x48 mm (3.78"x1.89") Depth behind bezel: 117 mm (4.61") Plus 11.8 mm (0.47") for Right-angled connector or plus 20 mm (0.79") for Straight-thru connector. Weight: ......................8 oz., 11 oz when packed. Index Input Module Calibration Procedures . . . . . . . . . . . . . . . . . . . . .6-7 Input Module Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Input Module Component Glossary . . . . . . . . . . . . . . . . . . . . . . . .6 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Case Dimensions . . . . . . . . . . . . . . . . . . . . . Component Layout . . . . . . . . . . . . . . . . . . . Connector Pinouts . . . . . . . . . . . . . . . . . . . . Connectors . . . . . . . . . . . . . . . . . . . . . . . . . Functional Diagram . . . . . . . . . . . . . . . . . . . General Features . . . . . . . . . . . . . . . . . . . . . I-Series Input Signal Conditioning Modules . . . . . . . . . . . . . . . . .7 . . . . . . . . . . . . . . . . .3 . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . .3-5 3/23/04 DX-40/45 Data Sheet (DX2) Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 1 Functional Diagram 1 3 5 7 9 I-Series Input Signal Socket for Input Signal Conditioning Module Conditioning Module 1 2 3 4 1 Input and output pins vary for different modules. Please see the specific module data sheet for details. 5 1.25 V Bandgap Reference 2 4 6 8 10 Input Hi Input Lo 2 3 +5VDC 4 -5VDC 5 +24VDC 6 Analog Common 7 8 9 10 Ref Hi System Ground MUXO Rear Pinouts 47K 1 2 3 4 5 6 47K 0.22 +5V –5V GND Solder Side 0.56" LED Display Cut loop to turn OFF last digit 16 bit dual slope A to D converter 1.XXXX 1X.XXX 1V 1XX.XX Display Driver 24 V Return 1XXX.X Decimal Select Header .XXXX X.XXX NO DP XX.XX XXX.X 0.8" LED Display GND l l l l l l l l l l l l l This meter uses plug-in type screw terminal connectors for all input and output connections. The power supply connections (pins 14 and 15) have a unique plug and socket outline to prevent cross connection. The main board uses standard right-angled connectors. AC/DC Power Pin Socket 9 10 11 12 DIM / BLANK 8 TEST 6 COMMON 5 HOLD 4 l l l l l l l l l Function Pins See Lynx Family Input Signal Conditioning Modules 3 l l Connectors This meter uses plug-in type screw terminal connectors for all connections. 2 l l l DX-40/45 Functional Diagram 1 l l l l AC/DC Power Input Connector Pinouts l l l l l ISO GND l l +24 V DC l EMI Filter GND l PTC -5 V DC 0.8" Display Flashing: When the 0.8" LED display exceeds 9999 the display will begin to flash but continue to display the correct value with an assumed leading (1)XXXX When the display exceeds (1) 9999 the display will indicate over-range by flashing only 0000 l l l l l l MOV Minus input indicator +5 V DC l AC Neutral, – DC 14 AC Line, + DC 15 Optional Isolated External Grounding Switching Pin Supply l 9 10 11 12 Hold Test Common Dim/Blank 14 15 AC Neutral – DC Pin Socket Input Power Screw Terminal Plug Right-angled Screw Terminal Plug AC Line + DC PS1 85 to 265 VAC 95 to 370 VDC PS2 15 to 48 VAC 10 to 72 VDC : ! WARNING AC and DC input signals and power supply voltages can be hazardous. Do Not connect live wires to screw terminal plugs, and do not insert, remove or handle screw terminal plugs with live wires connected. Pin Descriptions Pins 1 to 6 - Input Module: See the individual pin out of the input signal conditioning module selected. Usually Pin 1 is the Signal Input High pin and Pin 3 is the Signal Input Low pin. All calibration and scaling functions are performed on the individual input signal conditioner module. See pages 6 and 7. Pin 9 - Hold: If this pin is left unconnected the meter will operate in a free running mode. When this pin is connected to the Common Pin 11, the meter display will be latched. A/D conversions will continue, but the display will not be updated until Pin 9 is disconnected from Pin 11. Pin 10 - Display Test: When this pin is connected to the Common Pin 11, all segments of the display light up and 1888 is displayed. This is used to detect any missing segments in the display. Page 2 Pin 11 - Common: To Hold, Test or Dim the display, the respective pins have to be connected to this Common Pin. Pin 12 - Dim/Blank: When this pin is connected to the Common Pin 11 the display is blanked out. If it is connected through an external 1KΩ pot, the display may be dimmed. Pin 14 & 15 - AC/DC Power Input: These pins are the power pins of the meter and they only accept a special polarized screw terminal plug that can not be inserted into any other input socket. The standard meter has a auto sensing AC/DC power supply that operates from 85-265 VAC/95-370 VDC (PS1 Std). An optional isolated low voltage power supply that operates from 15-48 VAC/10-72 VDC (PS2) is also available. Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com 3/23/04 DX-40/45 Data Sheet (DX2) Component Layout DX-40/45-XX-PS2 (Low Voltage) DX-40/45-XX-PS1 (High Voltage) Typical input signal conditioner shown Typical input signal conditioner shown HV High Voltage Transformer is Colored Grey LV Low Voltage Transformer is Colored Black I-Series Input Signal Conditioning Modules Many additional input modules are available and others are constantly being developed. Check with your local distributor or www.texmate.com for updated information. Precalibrated I-Series input modules, that have span or zero potentiometers, can be interchanged between any I-Series compatible meter, without recalibration, because all of the analog scaling and reference circuitry is self-contained within the module. Where appropriate, all the standard ranges shown are designed to be header selectable by the user, and Texmate's unique SPAN ADJUST Header facilitates scaling to almost any required engineering unit. See Input Module Component Glossary and Calibration on pages 6 and 8. Unless otherwise specified Texmate will ship all modules precalibrated with factory preselected ranges and/or scalings as shown in BOLD type. Other precalibrated standard ranges or custom ranges may be ordered. Factory installed custom scaling and other custom options are also available (see Ordering Information, Special Options on last page). Symbols Indicate Module Compatibility Within Meter Families IA03: AC Milliamps Scaled RMS, 2/20/200mA AC 280A TIGER Family TIGER Family TIGER Family LEOPARD Family LEOPARD Family LEOPARD Family HI AC mA TIGER AC mA 2mA LO 20mA LEOPARD LYNX Family LYNX Family LYNX Family MODEL SPECIFIC SOME MODELS ALL MODELS 200mA LYNX IA04: AC Amps Scaled RMS, 1 Amp AC IA05: AC Amps Scaled RMS, 5 Amp AC IA01: AC Volts Scaled RMS, 200/600V AC 123A 065D N AC AMPS 600V 200V LEOPARD 1A Secondary CT TIGER LEOPARD LYNX LYNX IA02: AC Volts Scaled RMS, 200mV/2V/20V AC Primary AC Current TIGER < Increase Span Decrease > LO HI L Fully User Scalable LO RANGE HI IA06: AC Volts True RMS, 300/600V AC 140A 300C ACV-LO AC V RMS HI TIGER TIGER 600 V 300 V 20V LEOPARD 2V LEOPARD 0.2V SPAN LYNX 3/23/04 DX-40/45 Data Sheet (DX2) LYNX Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 3 I-Series Input Signal Conditioning Modules Continued ID02: DC Millivolts, 20/50/100/200mV DC w/24V DC Exc IA07: AC Volts True RMS, 200mV/2V/20V AC 142A 369B 24V EXC LEOPARD LEOPARD LYNX LYNX IA08: AC Milliamps True RMS, 2/20/200mA AC OFF TIGER 24V Exc PIN 2 ON PIN 1 TIGER 200 100 50 20 DCmV 2 V / 20 V RMS < Increase Span Decrease > ID03: DC Milliamps, 2/20/200mA DC w/24V DC Exc 370B 141E DCmA 24V Exc PIN 2 LEOPARD LEOPARD IP07 LYNX LYNX 24V Exc ON TIGER IP07 OFF 2 / 20 / 200 mA RMS 2mA 20mA 200mA TIGER PIN 1 < Increase Span Decrease > IA09: AC Amps True RMS, 1 Amp AC IA11: AC Amps True RMS, 5 Amp AC ID04: DC Amps, 5A DC ID09: DC Amps, 1A DC 301B 065D 1A/5A Secondary CT TIGER TIGER + 1 A Shunt Primary AC Current + LEOPARD + LEOPARD LYNX < Increase Span Decrease > DC AMPS AC AMPS RMS Fully User Scalable LYNX IA10 AC Millivolts, Scaled RMS, 100mV AC 285A TIGER IP07 24V Exc OFF LO LEOPARD 090D 24V Exc ON ACmV ID05: DC Volts 2/20/200/Custom V DC with Offset and 24V Exc. Custom 200V 20V 2V TIGER LO RANGE HI ACI < Increase Span Decrease > ACmV HI Fully User Scalable LEOPARD IP07 LO RANGE HI LYNX IA12: AC Millivolt RMS Sigma Delta 371A < Increase Span Decrease > LYNX ID07: DC Milliamps, 2/20/200mA DC with Offset and 24V Exc 141E HI ACmV RMS 24V Exc LEOPARD OFF TIGER IP07 LO 24V Exc ON 2mA 20mA 200mA TIGER DCmA PIN 1 PIN 2 + Offset 0 _ Fully User Scalable LEOPARD IP07 Offset < Increase Span Decrease > LYNX ID01: DC Volts, 2/20/200V/Custom w/24V DC Exc IF02: Line Frequency 090D OFF ON Custom 200V 20V 2V 24V Exc LEOPARD IP07 269D TIGER IF06 60 to 500V AC LEOPARD Frequency to Voltage Conversion < Increase Span Decrease > Page 4 + 24V Exc TIGER IP07 LYNX 0 _ LYNX LYNX Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com ZERO SPAN 3/23/04 DX-40/45 Data Sheet (DX2) I-Series Input Signal Conditioning Modules Continued IGYZ: Universal Direct Pressure (Absolute or Differential/Gage) See below for ordering code options IR04: Resistance 2KΩ (Lynx only) IR05: Resistance 2KΩ (Leopard only) 128A 332D TIGER ABSOLUTE / DIFFERENTIAL PRESSURE LEOPARD (IR05) Pt-100Ω RTD LEOPARD 3 wire 4 wire LYNX (IR04) 3 wire 4 wire LYNX Ordering Code Options for Direct Pressure (IGYX, IGYY & IGYZ) I G Sensor Range CH1 Order Code CH2 Order Code A B B 5 psi Absolute C C 5 psi Differential D D 15 psi Absolute E TIGER IS02 For Universal Direct Pressure IGYZ, the last digit of order code is always Z. F G G LEOPARD IS02 30 psi Differential H H 100 psi Absolute J J 100 psi Differential K K RANGE HI LO F 30 psi Absolute LYNX IP01: Process Loop, 4-20mA IP02: Process Loop, 4-20mA with 24VDC EXC Other devices can be added to the loop. 091E 0 _ TIGER IS04 EXC ON LEOPARD IS04 OFF Range LO < Decrease Span Increase > LYNX 091E Common 0 _ 1 to 5V Offset PIN 2 < Decrease Zero Increase > Excitation is 1mA Up to 50Ω resistance in each lead can be compensated _ 24V EXC +24 V LEOPARD IPO7 + 5 V or 10 V External Power Supply Drift is Ratiometrically Compensated by Module IT03: RTD, 100Ω Pt. 2/ 3/4-wire (-200 to 800°C) IT04: RTD, 100Ω Pt. 2/ 3/4-wire (-200 to 1470°F) IT05: RTD, 100Ω Pt. 2/3/4-wire (-199.9 to 199.9°F) IT14: RTD, 100Ω Pt. 2/3/4-wire (-199.9 to 199.9°C) + 250Ω PROCESS 1 to 5V DC – OFF LEOPARD LIN 3 wire 4 wire LINEARISATION IS ANALOG Typical accuracy is ±(0.3% + 1 digit) 3 wire LO 4 wire < Decrease Span Increase > LEAD COMP Pt-100Ω RTD Range Fully User Scalable 187C RTD TIGER IT02 ON HI LYNX RANGE HI LO HI IP03: Process Input, 1-5V DC with Offset, 24V Exc TIGER IP07 2 10V 5V EXT 24V EXC _ 24V Common External Loop Supply + 1 to 5V Input mV/V PRESSURE 20 Fully User Scalable 4/20mA 244C For multiple pressure transducers + < Decrease Zero Increase > PIN 2 LYNX IS06: Pressure/Load Cell Ext Exc., 20/2mV/V, 4-wire Offset TIGER + 2 20 E 15 psi Differential 244C mV/V PRESSURE EXC A Pressure Transducer or Load Cell 10V 5V EXT 1 psi Absolute 1 psi Differential LEOPARD IS05: Pressure/Load Cell 20/2mV/V, 5/10V Exc 4-wire For Single Channel IGYX with two digital inputs, the last digit of order code is always X. LYNX IR02: 3 wire Potentiometer 1KΩ min (0-F.S.) 273A POTENTIOMETER IT06: Thermocouple, J Type (0-1400 ˚F) IT08: Thermocouple, J Type (0-760 ˚C) LINEARISATION IS ANALOG TIGER T/C + T/C – TIGER IT01 LEOPARD 1KΩ Minimum 1MΩ Maximum Conformity error to NIST tables (at 25°C) LEOPARD 100% Signal Span 1 K = 2000 < Increase Span Decrease > LYNX 271D J/K THERMOCOUPLE J J K K ±(2 ˚C + 1 digit) typical ±(4 ˚F + 1 digit) maximum ±(3 ˚C + 1 digit) typical ±(5 ˚F + 1 digit) maximum LINEARITY ZERO SPAN LYNX IR03: Linear Potentiometer 1KΩ min 273A Digital Scaling TIGER Input POTENTIOMETER 272D LINEARISATION IS ANALOG Exc Gnd LEOPARD IT07: Thermocouple, K Type (0-1999 °F) IT09: Thermocouple, K Type (0-1260 °C) T/C + T/C – TIGER IT01 1KΩ Minimum 1MΩ Maximum J/K THERMOCOUPLE Conformity error to NIST tables (at 25°C) LEOPARD LYNX J J K K ±(2 °C + 1 digit) typical ±(4 °F + 1 digit) maximum ±(3°C + 1 digit) typical ±(5 °F + 1 digit) maximum LINEARITY ZERO SPAN LYNX 3/23/04 DX-40/45 Data Sheet (DX2) Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 5 Input Module Component Glossary ZERO OFFSET RANGE Header Input and Output Pins HI On most modules Pin 1 is the Signal High input and Pin 3 is the Signal Low input. Typically Pin 2 is used for Excitation Voltage output. 24V Exc LO When provided, this three position header increases the ZERO pot’s capability to offset the input signal, to ±25% of the digital display span. For example a Negative offset enables a 1 to 5V input to display 0 to full scale. The user can select negative offset, positive offset, or no offset (ZERO pot disabled for two step non-interactive span and offset calibration). Zero Offset Range Header Offset — + 0 — + 0 24V EXC 24V DC Output Header ON OFF N O FF O On some modules this header enables a 24V DC 25mA (max) Excitation/Auxiliary output to be connected to Pin 2. NEGATIVE OFFSET Decreases Digital Reading INPUT RANGE Header Range values are marked on the PCB.Typically two to four positions are provided, which are selected with either a single or multiple jumper clip. When provided, a custom range position is only functional when the option has been factory installed. Custom 200V 20V 2V ZERO Pot% – 100% of Offset Offset Range ≈ – 5000 Counts – Equivalent Circuit POSITIVE OFFSET Increases Digital Reading – 0 + No Offset Zero Pot Disabled 0 + 100% of Offset ≈ + 5000 Counts 0 15 Turn Potentiometer + 15 Turn Potentiometer ZERO ADJUST Header > ase ecre 2 1 nD Spa 3 e s crea < In 5 4 3 2 1 12 3 as 2 1 4 5 < Decrease Span Increase > 54 2 3 4 5 SPAN Pot % 20% 20% 20% 20% 20% Signal Span % 20% 40% 60% 80% 100% Zero Offset Range Header ZERO Pot % 3 2 1 5 4 3 2 1 –20% –20% –20% –20% –20% Input LO Acts like 75 Turn 1 Megaohm Potentiometer HI HI Range LO Input HI When this header is provided it works in conjunction with the SPAN ADJUST Header by splitting its adjustment range into a Hi and a Lo range. This has the effect of dividing the adjustment range of the SPAN pot into ten equal 10% steps across 100% of the input Signal Span. Span Adjust Header 12 3 Span Adjust Header 4 5 LO < Decrease Span Increase > 12 HI 3 < Decrease Span Increase > HI RANGE SPAN Adjust Header position 1 2 3 5 1 SPAN Pot % 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% Signal Span % 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 4 2 3 4 5 Equivalent Circuit Acts like a 150 Turn Potentiometer Input LO To the Left Rear Turn Clockwise to Increase Reading Low Range High Range Input HI If provided, the ZERO pot is always to the left of the SPAN pot (as viewed from the rear of the meter). Typically it enables the input signal to be offset ±5% of full scale (-1000 to +1000 counts). ≈ – 1000 Counts – 0 + 15 Turn Potentiometer Page 6 + 75 Turn Potentiometer ! WARNING: AC and DC input signals and power supply voltages can be hazardous. Do Not insert, remove or handle modules with live wires connected to any terminal plugs. Basic standard range calibration of direct reading modules that utilize either Auto Zero or a ZERO pot, an INPUT RANGE Header and or a SPAN pot. 1 If the module has an INPUT RANGE Header, reposition the jumper clip to select the desired input signal range. 3 Apply a known input signal that is at least 20% of the full scale input range and adjust the SPAN pot until the display reads the exact input value. 4 Decimal Points.The selection or positioning of decimal points has no effect on the calibration of the modules ZERO Potentiometer (Pot) ZERO 0 2. Apply a zero input or short the input pins. The display will auto zero, or if the module has a ZERO pot, it should be adjusted until the display reads zero. 4 5 Span Range Header LO RANGE < Decrease Zero Increase > Input Module Calibration SPAN RANGE Header LO 4 5 ≈ +50% of display span 0 75 Turn Potentiometer Equivalent Circuit 3 1 2 3 4 5 Zero Pot Disabled +20% +20% +20% +20% +20% ≈ –75% of display span – Zero Adjust Header POSITIVE OFFSET 12 – 0 + No Offset < Increase Zero Decrease > ZERO Adjust Header position Equivalent Circuit 1 When this header is provided, it works in conjunction with the ZERO OFFSET RANGE Header, and expands the ZERO pot’s offset capability into five equal negative steps or five equal positive steps. This enables virtually any degree of input signal offset required to display any desired engineering unit of measure. Zero Adjust Header NEGATIVE OFFSET Offset Range SPAN Adjust Header position 1 cre 2 De ro 3 Ze e as re 3 < Increase Zero Decrease > This unique five-position header expands the adjustment range of the SPAN pot into five equal 20% steps, across 100% of the input Signal Span. Any input Signal Span can then be precisely scaled down to provide any required Digital Display span from 19999 counts to 0001 (one count). < Increase Span Decrease > 4 nc 5 4 SPAN ADJUST Header 5 4 5 SPAN Turn Clockwise to Increase Reading <I If provided, the 15 turn SPAN pot is always on the right side (as viewed from the rear of the meter). Typical adjustment is 20% of the input signal range. To the Right Rear e> SPAN Potentiometer (Pot) ≈ + 1000 Counts Wide range scaling, in engineering units not requiring offsets, with modules that utilize auto-zero or a ZERO pot, a SPAN RANGE Header and or a SPAN ADJUST Header. Texmate’s unique SPAN ADJUST and SPAN RANGE Headers provide the circuit equivalent of an ultra-precision one megohm 75 or 150 turn potentiometer that can infinitely scale down any Input Signal SPAN to provide any full scale Digital Display Span from 19999 (counts) to 0001 (one count). Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com 3/23/04 DX-40/45 Data Sheet (DX2) Input Module Calibration Procedures Continued If the module has an INPUT RANGE Header, and the required full scale Digital Display Span (counts) is to be larger than the directly measured value of the input Signal Span, then the next lower range on the INPUT RANGE Header should be selected. The resulting over range Signal Span is then scaled down, by selecting the position of the SPAN RANGE Header and or the SPAN ADJUST Header, which will reduce the input Signal Span to a percentage, that the required Digital Display Span can be reached by calibration with the SPAN pot. Example A: 0 to 10 V to read 0 to 18000 gallons. Signal Span = 10V, Digital Display Span = 18000 counts 1 Select the 2 V INPUT RANGE Header position. This will provide a digital display of 18000 counts with an input of only 1.8 V which is (1.8÷10)=18% of the examples 10 V Signal Span. 2 To scale down the Signal Span to 18% select the 20% Signal Span position on the SPAN ADJUST Header (position 1) or if the module has a SPAN RANGE Header, select (LO Range) and 20% Signal Span position on the SPAN ADJUST Header (position 2). 3 Apply a zero input or short the input pins. The display will auto zero, or if the module has a ZERO pot, it should be adjusted until the display reads zero. 4 Apply 10 V and adjust the SPAN pot until the display reads 18000. Large offset scaling and calibration of process signal inputs with modules that utilize ZERO ADJUST Headers and or ZERO OFFSET RANGE Headers. Texmate’s unique ZERO OFFSET RANGE Header enables the use of a simple two step scaling and calibration procedure for those process signals that require large offsets. This eliminates the back and forth interaction, between zero and span settings, that is often required to calibrate less finely engineered products. The first step is to set the ZERO OFFSET RANGE Header to the center position (No Offset) and scale down the Input Signal Span to a percentage that will enable calibration with the SPAN pot to reach the required Digital Display Span. The second step is to set the ZERO ADJUST and or ZERO OFFSET RANGE Header to provide a positive or negative offset of sufficient counts that calibration with the ZERO pot will offset the Digital Display Span to produce the required digital reading. Example B: 1 to 5 V to read –100.0 to 1500.0 °C. Signal Span = 4V, Digital Display Span = 16000 counts 1 If the module has an INPUT RANGE Header the 2 V position should be selected. This will provide a digital display of 16000 counts for an input of 1.6 V which is (1.6 ÷ 4) = 40% of the examples 4 V signal span. To scale down the Signal Span to 40% select the 40% Signal Span position on the SPAN ADJUST Header (position 2). 2 If the module is a Process Input 1-5 V DC type, select the (Hi Range) position on the SPAN RANGE Header and the 100% Signal Span position on the SPAN ADJUST Header (position 5, max increase). This will provide a digital display of 16000 counts for an input of 4V which is 100% of the examples 4V Signal Span. 3 Set the ZERO OFFSET RANGE Header to the center position (no offset). Apply 1 V and adjust the SPAN pot until the display reads 400 . A 4V input would then read 16000 counts. 4 Set the ZERO OFFSET RANGE Header to the negative offset position. If the module has a ZERO ADJUST Header select the position that will provide a negative offset of ≈ –500 counts. Apply 1 V and adjust the ZERO pot until the display reads –100. Apply 5 V and check that the display reads 15000. Select decimal point 1XXX•X to display -100.0 to 1500.0. Example C: 4 to 20 mA to read 00.00 to +100.00% Signal Span = 16 mA, Digital Display Span = 10000 counts. 1 The full scale Signal Span of the Process Input 4-20 mA modules is 0 to 20 mA for a full scale Digital Display Span of 0 to 20000 counts. This will provide a digital display of 10000 counts with an input of only 10 mA which is (10÷16)=62.5% of the examples 16 mA signal span. 2 To scale down the Signal Span to 62.5% select the (Hi Range) Position on the Span Range Header and the 70% Signal Span position on the SPAN ADJUST Header (position 2). 3 Set the ZERO OFFSET RANGE Header to the center position (no offset). Apply 4 mA and adjust the SPAN pot until the display reads 2500 . A 16 mA input would then read 10000 counts. 4 Set the ZERO OFFSET RANGE Header to the positive offset position. If the module has a ZERO ADJUST Header select the position that will provide a negative offset of ≈ –2500 counts. Apply 4 mA and adjust the ZERO pot until the display reads 0000. Apply 20 mA and check that the display reads 10000. Select decimal point 1XXX•X to display 000.0 to 100.00. Case Dimensions PANEL CUTOUT FRONT VIEW Case will mount in standard 1/8 DIN cutouts 1/8 DIN 96x48mm 4mm (0.16") 8 places 3mm (0.12") 8 places 1/8 DIN Cutout spacers Mosaic Fitting 87.4mm (3.45") 43.4mm (1.71") Snug Fitting 40.8mm (1.61") 91.6mm (3.6") 92 mm (3.62") 48 mm (1.89") 45 mm (1.77") Loose Fitting Prog. 3.9 mm (0.15") typical These dimensions are increased by 1.6mm (0.06") when the metal surround case is installed. Metal Surround Case P/N:(OP-MTL96X48) uses Metal Screw Mount Clips and has a max. panel thickness mounting of 15.5 mm (0.61"). NOTE: The Metal Surround Case is pre-installed at the factory and cannot be removed without damage to the case. SP1 SP1 SP2 SP3 SP4 SP5 For extra strength in portable applications, the 8 DIN spacers should be snipped off and the Mosaic fitting cutout used. Alternatively, the High Strength Panel Mounting Kit (Part # OP-PMA96X48) can be used. Cam Opening Removable Key-lock 3/23/04 DX-40/45 Data Sheet (DX2) 117 mm (4.61") 5.3 mm (0.21") SP1 SP2 g. Pro 40.8 mm (1.61") SP6 96 mm (3.78") SP4 Safety Catch Panel adaptor plates are available to retrofit most existing panel cutouts. 43.4 mm (1.71") DIN Cutout spacers SP3 Clear Lockable NEMA 4X Splash Proof Cover P/N:(OP-N4/96x48) Straight-thru Connector for meters with output board 20mm (0.79") SIDE VIEW 3.7mm (0.15") 96 mm (3.78") Various bezel colors are available. When extra panel mounting tightness is Black is standard. required, order the 4.7mm optional screw mount clip. (0.19") P/N:(OP-MTLCLIP) DIN Cutout Spacer 50mm (1.97") 91.6mm (3.6") DIN Cutout Spacer Right-angled Connector 11.8mm (0.47") TOP VIEW High Strength Panel Mounting Kit P/N: OP-PMA96X48 Max. panel thickness To open rear cover, use a small flat bladescrew driver. Press down lightly to release catch on top or bottom of case and leaver outwards. 87.4mm (3.45") mosaic fitting For additional strength, extra Mounting Slide Clips can be ordered and doubled up one behind the other. P/N: (75-DMTCLIPF) Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Prog. SP1 SP1 SP2 SP3 SP4 SP5 SP6 Prog. SP1 SP1 SP2 SP3 SP4 SP5 SP6 95.4mm (3.77") 2mm (0.08") Connector Socket The 96x48mm case is particularly suitable for mounting in mosaic panels or insulative panels up to 2" thick. They can also stack mount, 2 up in existing cutouts for 1/4 DIN (96x96mm) or 4 up in 1/2 DIN (96X192mm). Page 7 Ordering Information DISPLAY BASIC MODEL # POWER SUPPLY INPUT MODULES OPTIONS / ACCESSORIES OA____ DX-45 Add to the basic model number the order code suffix for each standard option required. The last suffix is to indicate how many different special options and or accessories that you may require to be included with this product. Ordering Example: DX-45-DR-PS1-IA01-OA2, the 2 OA’s are, CR-CHANGE and an OP-N4X/96x48, $105 + N/C + N/C + 35 + 5 + 20 = $165 BASIC MODEL NUMBER DX-40 . . . . 96x48mm, Lynx, Large 4 Digit . . . . . . . . . . . . .$110 DX-45 . . . . 96x48mm, Lynx, 4.5 Digit . . . . . . . . . . . . . . . .$105 Standard Options for this Model Number Order Code Suffix Description List DISPLAY DR . .Red LED, 0.56 inch high . . . . . . . . . . DB . . . .Super–bright Red LED, 0.56 inch high . . . . . . DG . . .Green LED, 0.56 inch high . . . . . . . . . . . . . . LG . . . .Large Green LED, 0.8 inch high . . . . . . . . . . . LR . . . .Large Red LED, 0.8 inch high . . . . . . . . . . . . ....... ......... ......... ......... ......... . . . .N/C . . . . .$30 . . . . .$20 . . . . .$10 . . . . .N/C POWER SUPPLY PS1 . .85-265VAC/95-370VDC . . . . . . . . . . . . . . . . . . . . . .N/C PS2 . . .15-48VAC/10-72VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$35 INPUT MODULES (Partial List. See www.texmate.com) . . . . . . . . . . . . . . . . . . . . . .AC-Volts Scaled RMS, 200/600V AC . . . . . . . . . . . . . . . . . . . .AC-Volts Scaled RMS, 200mV/2V/20V AC . . . . . . . . . . . . . . . .AC-mA Scaled RMS, 2/20/200mA AC . . . . . . . . . . . . . . . . . . . .AC-Amps Scaled RMS, 0-1 Amp AC (0-100.00) . . . . . . . . . . .AC-Amps Scaled RMS, 0-5 Amp AC (0-100.00) . . . . . . . . . . .AC-Volts True RMS, 200/600V AC . . . . . . . . . . . . . . . . . . . . . .AC-Volts True RMS, 200mV/2V/20V AC . . . . . . . . . . . . . . . . . .AC-mA True RMS, 2/20/200mA AC . . . . . . . . . . . . . . . . . . . . .AC-Amps True RMS, 0-1 Amp AC (0-100.00) . . . . . . . . . . . .AC-Millivolt, Scaled RMS, 100mV AC . . . . . . . . . . . . . . . . . . .AC-Amps True RMS, 0-5 Amp AC (0-100.00) . . . . . . . . . . . .AC-Millivolt, True RMS, 100mV AC . . . . . . . . . . . . . . . . . . . .DC-Volts, 2/20/200V/Custom w/24V DC Exc . . . . . . . . . . . . . . .DC-Millivolt, 20/50/100/200mV DC w/24V DC Exc . . . . . . . . . .DC-Milliamp, 2/20/200mA DC w/24V DC Exc . . . . . . . . . . . . . .DC-Amps, 5A DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DC-Volts 2/20/200/Custom V DC w/Offset and 24V Exc. . . . . . .DC-Milliamp, 2/20/200mA DC w/Offset and 24V Exc . . . . . . . . .DC-Amps, 1A DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Frequency, 50-500VAC, 199.9Hz, or optional 400Hz . . . . . .Universal Direct Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . .. .. . . . . . . . . .Process Loop, 4-20mA(0-100.00) . . . . . . . . . . . . . . . . . . . . .Process Loop, 4-20mA(0-100.00) w/24VDC Exc . . . . . . . . . . .Process Input, 1-5V DC(0-100.00) w/Offset, 24V Exc . . . . . . .Prototype Board for Custom Design . . . . . . . . . . . . . . . . . . . . .3-Wire Potentiometer 1KΩ min (0-F.S.) . . . . . . . . . . . . . . . . . . . . .Linear Potentiometer, 3-wire, 1KΩ min . . . . . . . . . . . . . . . . . . . . .Resistance 2KΩ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Ext Exc., 20/2mV/V, 4/6–wire . . . . . . . . . . . . . . . . . . .Pressure/Load Cell 20/2mV/V, 5/10V Exc 4-wire . . . . . . . . . . . . . . .Pressure/Load Cell Ext Exc., 20/2mV/V, 4-wire . . . . . . . . . . . . . . . .RTD, 100Ω Pt. 2/3/4-wire (-200 to 800°C) . . . . . . . . . . . . . .RTD, 100Ω Pt. 2/3/4-wire (-200 to 1470°F) . . . . . . . . . . . . . .RTD, 100Ω Pt. 2/3/4-wire (-190.0 to 199.0°F) . . . . . . . . . . .Thermocouple, J Type (0-1400 °F) . . . . . . . . . . . . . . . . . . . . .Thermocouple, K Type (0-1999°F) . . . . . . . . . . . . . . . . . . . . .Thermocouple, J Type (0-760 °C) . . . . . . . . . . . . . . . . . . . . . .Thermocouple, K Type (0-1260°C) . . . . . . . . . . . . . . . . . . . . .RTD, 100Ω Pt. 2/3/4-wire (-199.0 to 199.0°C) . . . . . . . . . . .$35 .$45 .$45 .$15 .$40 .$40 .$40 .$45 .$55 .$55 .$40 .$40 .$40 .$40 .$40 .$40 .$40 .$40 Special Options and Accessories (OA’s) Unless otherwise specified Texmate will ship all modules precalibrated with factory preselected ranges and/or scalings as shown in BOLD type. IA01 IA02 IA03 IA04 IA05 IA06 IA07 IA08 IA09 IA10 IA11 IA12 ID01 ID02 ID03 ID04 ID05 ID07 ID09 IF02 IGYZ* IP01 IP02 IP03 IPT1 IR02 IR03 IR04 IS04 IS05 IS06 IT03 IT04 IT05 IT06 IT07 IT08 IT09 IT14 .$35 .$35 .$40 .$40 .$40 .$55 .$55 .$55 .$55 .$55 .$55 .$55 .$25 .$35 .$25 .$50 .$45 .$35 .$50 .$45 .$100 Part Number Description List SPECIAL OPTIONS (Specify Input & Req. Reading) CR-CHANGE . . . .Calibrated Range Change to another Standard Range . . .$5 CS-X/45 . . . . . . .Custom Scaling within any Stnd. or Custom Selectable Range $10 CSR-X/45 . . . . . .Custom Selectable Range Installation or Modification . .$30 CSS-X/45 . . . . . .Custom Special Scaling beyond the Standard Range . . .$40 OP-DXEXTDP . . .External Dec. Pt. W/Conn. Option - Factory Installed . . .$20 ACCESSORIES (Specify Serial # for Custom Artwork Installation) OP-N4X/96X48 . . .96x48mm clear lockable front cover–NEMA 4X, splash proof $20 75-DBBZ9648F . . .Extra Black Bezel for 96x48mm Case . . . . . . . . . . . . .$2 75-DMTCLIPF . . . .Side Slide Brackets (2 pc) - extra set, extra strength . .$2 OP-MCLP96X48 . .Screw Mount Clips (2 pc) - to screw tighten slide brackets .$6 76-DX40LG-N4 . . .NEMA 4 Large Green LED Faceplate, Factory Installed .$8 76-DX40LR-N4 . . .NEMA 4 Large Red LED Faceplate, Factory Installed . .$8 ART-FS-S/D/C . . .NRC for artwork & set-up Faceplate/Desc/Co.Logo . . .$75 ART-FS-S/D . . . . .NRC for artwork & set-up Faceplate/Desc . . . . . . . . . .$35 ART-FS-001 . . . . .Install Custom Faceplate per meter - 1 color . . . . . . .$10 OP-MTL96X48 . . .Metal Surround Case, includes screw mounting clips .$16 93-PLUG2P-DP . . .Extra Screw Terminal Conn., 2 Pin Power Plug . . . . . .$2 Many other options and accessories are available. See full price list for more details. Prices subject to change without notice. *View the IG- Ordering Code on page 5 to determine the value for Y & Z (IGAZ to IGKZ) WARRANTY USER’S RESPONSIBILITY Texmate warrants that its products are free from defects in material and workmanship under normal use and service for a period of one year from date of shipment. Texmate’s obligations under this warranty are limited to replacement or repair, at its option, at its factory, of any of the products which shall, within the applicable period after shipment, be returned to Texmate’s facility, transportation charges pre-paid, and which are, after examination, disclosed to the satisfaction of Texmate to be thus defective. The warranty shall not apply to any equipment which shall have been repaired or altered, except by Texmate, or which shall have been subjected to misuse, negligence, or accident. In no case shall Texmate’s liability exceed the original purchase price. The aforementioned provisions do not extend the original warranty period of any product which has been either repaired or replaced by Texmate. We are pleased to offer suggestions on the use of our various products either by way of printed matter or through direct contact with our sales/application engineering staff. However, since we have no control over the use of our products once they are shipped, NO WARRANTY WHETHER OF MERCHANTABILITY, FITNESS FOR PURPOSE, OR OTHERWISE is made beyond the repair, replacement, or refund of purchase price at the sole discretion of Texmate. Users shall determine the suitability of the product for the intended application before using, and the users assume all risk and liability whatsoever in connection therewith, regardless of any of our suggestions or statements as to application or construction. In no event shall Texmate’s liability, in law or otherwise, be in excess of the purchase price of the product. Texmate cannot assume responsibility for any circuitry described. No circuit patent or software licenses are implied. Texmate reserves the right to change circuitry, operating software, specifications, and prices without notice at any time. For product details visit www.texmate.com Local Distributor Address 995 Park Center Drive • Vista, CA 92081-8397 Tel: 1-760-598-9899 • USA 1-800-839-6283 • That’s 1-800-TEXMATE Fax: 1-760-598-9828 • Email: [email protected] • Web: www.texmate.com Texmate has facilities in Japan, New Zealand, Taiwan, and Thailand. We also have authorized distributors throughout the USA and in 28 other countries. Page 8 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Copyright © 2004 Texmate Inc. All Rights Reserved. 3/23/04 DX-40/45 Data Sheet (DX2)