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EEL6935 Advanced MEMS (Spring 2005) Instructor: Dr. Huikai Xie Lecture 23 Optical MEMS (5) Agenda: Ê Microlenses – Diffractive Ê Microgratings Ê Example Devices Reference: S. Sinzinger and J. Jahns, Chapter 6 in Microoptics, Wiley-VCH, 2003 EEL6935 Advanced MEMS 2005 H. Xie 4/6/2005 1 Limitation of Refractive Optical Elements • Refractive optical elements require considerable thickness. • For example, microlenses need 10~100µm-thick microstructures. • Even more challenging if aspherical lenses or complex phase profiles are needed. EEL6935 Advanced MEMS 2005 H. Xie 2 Reduced Phase Thickness • But we know that a light wave repeats itself after any multiple wavelengths or a phase lag of multiple 2 π. U ( x, φ ) = U 0 ( x)eiφ = U 0 ( x)e ( i φ + 2 Nπ ) Thus, only a maximum phase lag of 2 π is necessary. The phase difference between path 1 and path 2 is given by ∆φ = ( nt − t ) tmax = EEL6935 Advanced MEMS 2π Path 1 Path 2 n t λ0 λ0 ( n − 1) For example, for λ0=633nm and n=1.5, the thickness needed is only 1.27µm. 2005 H. Xie 3 Blazing Therefore, the thickness of a prism or lens can be significantly reduced. High lateral resolution is required, which is in fact photolithography can provide. EEL6935 Advanced MEMS 2005 H. Xie 4 Phase Quantization Step 1 Continuous phase Æ mapping of the phase into [0,2π] periodically Step 2 Continuous phase in each interval [0,2π] Æ an integer number of discrete values e iφQ ( x ) = q =+∞ ∑e iq φ ( x) 2π − q rect N π N 2 / (1) q =−∞ EEL6935 Advanced MEMS 2005 H. Xie 5 Phase Quantization The rect function can be expanded into a Fourier series φ ( x) +∞ sinc ( J / N ) 2π i ( J / N ) q iJ φ ( x ) rect e e − q = ∑ N 2π / N J =−∞ (2) Substituting (2) into (1) yields e 1 i Nm +1)φ ( x ) = ∑ sinc m + e ( N m m i ( Nm +1)φ ( x ) 1 +∞ ( −1) e = sinc ∑ Nm + 1 N m =−∞ iφQ ( x ) EEL6935 Advanced MEMS 2005 H. Xie 6 Phase Quantization If φ(x) is the phase of g(x) and φQ(x) is the quantized phase of φ(x), then he reconstructed signal GQ(ν) GQ 1 ( v ) = s in c ∑ N m ( − 1 )m G m ( v ) N m + 1 where G m (v ) = ∫e i 2 π m vx e i ( N m + 1 )φ ( x ) dx (2) Superposition of a number of “ghost” signals • The m=0 term recovers the undistorted signal. • The m ≠0 terms generate ghost images which contribute to background noise if not separated. • Diffraction Efficiency 1 η = s in c 2 N EEL6935 Advanced MEMS 2005 H. Xie 7 Alternative Quantization Schemes for Microlenses Fresnel zones • Concentric rings decrease with increasing radii EEL6935 Advanced MEMS 2005 H. Xie Superzones • Phase depth increases toward edges Constant pixel size quantization 8 Diffractive Optical Components 1x2 Beamsplitter EEL6935 Advanced MEMS 1xN Beamsplitter (e.g., Dammann Grating) Beam Deflector Diffractive Lens 2005 H. Xie 9 Fabrication of Diffractive Optics Multi-mask Processing Linear Mask Sequence Logarithmic Mask Sequence • N-1 processing steps • Arbitrary step heights • (log2N) processing steps • Dependent etching depths EEL6935 Advanced MEMS 2005 H. Xie 10 Fabrication of Diffractive Optics Fabrication Errors • Ideal Process • Lateral misalignment of two masks • Error in etching depth EEL6935 Advanced MEMS 2005 H. Xie 11 Fabrication of Diffractive Optics Fabrication Errors Resulting profile Phase error • Over-etching • Under-etching • Partially isotropic etching EEL6935 Advanced MEMS 2005 H. Xie 12 Diffractive Lenses Fresnel zone plates (FZPs) rj2 + f 2 = ( f + jλ ) 2 rj = 2 j λ f + ( j λ ) 2 For paraxial approximation, i.e., f>>jmaxλ, • Binary phase or amplitude rings • Optical path difference from adjacent zones is Nλ, where N is an integer and λ is the wavelength. • Size is comparable to the optical fiber, good for integration rj ≈ 2 j λ f and • Flat and thin, ideal for microfabrication f = r12 − λ 2 r12 ≈ 2λ 2λ • Easily designed to different wavelengths 2005 H. Xie EEL6935 Advanced MEMS 13 Microgratings 1st order (m = -1) θ 0th order (m = 0) φ a 1st order (m = 1) a α Two types of reflective grating • Grating Equation: a (sin θ − sin φ ) = mλ (m = 0,±1,±2, …) • Resolution Power: R = λ /(∆λ ) min = mN EEL6935 Advanced MEMS 2005 H. Xie (m = 1) 14 DOE Example Devices -1 • Polysilicon microstructure • Latched up vertically • 280µm in lens diameter Lin et al, IEEE Photonics Technology Letters, 1994 EEL6935 Advanced MEMS 2005 H. Xie 15 DOE Example Devices -2 XYZ-Adjustable Microlens Fan et al. (UCLA), Transducers’97 EEL6935 Advanced MEMS 2005 H. Xie 16 DOE Example Devices -3 32-level Fresnel Zone Plate Pawlowski, 1993 EEL6935 Advanced MEMS 2005 H. Xie 17 DOE Example Devices -4 Kinoform Microlens Array (Fused Silica) • • • • EEL6935 Advanced MEMS Eight levels Fused silica 0.2mm by 0.2mm Diffraction efficiency: 85% 2005 H. Xie Soldatenkov et al, LFNM 2003 18 DOE Example Devices -5 Diffraction Grating for Spectroscopic Applications Kiang et al. (UC-Berkeley), Transducers’97 EEL6935 Advanced MEMS 2005 H. Xie 19 DOE Example Devices -6 Force Sensor Based on Diffractive Gratings Zhang et al (Stanford), Sensors & Actuators, 2004 EEL6935 Advanced MEMS 2005 H. Xie 20