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The 6th IAEA TheTechnical 6th IAEA Technical Meeting, 4Meeting – 8, June, 2007, Inuyama, Japan Control, data Acquisition, and Remote Participation or Fusion Research 4 – 8, June, 2007, Inuyama, Japan June. 5. 2007 Presented by Mikyung Park on behalf of KSTAR Control Team “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Contents 1 Introduction 2 KSTAR Integrated Control System 3 Local System I&Cs 4 Start of Commissioning 5 Summary “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 2 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan 1 INTRODUCTION “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 3 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Current Progress of KSTAR Current Progress 1. Completion of vacuum commissioning of Current Lead System 2. VV & CR vacuum commissioning in progress 3. He Refrigerator System under installation 4. Performance test of MPS in progress 5. ECH System under commissioning 6. Completion of Main Control Room Afterward schedule • Completion of Assembly : 8. 2007 • Cool-down Start : 2. 2008 • Charge-up Start : 4. 2008 • 1st Plasma : 6. 2008 “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 4 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Milestone of KSTAR 07 Objective Operation Goal 08 09 10 11 12 14 15 16 17 Phase II Phase I 19 20 21 22 High beta AT Operation • D-shaped Plasma (1 MA) • AT Operation Technology (< 20 MW) • AT Operation Stabilization (> 20 MW) • H-mode Operation • ITER Pilot Device • ITER Satellite 0.5 s TF Field 1.5 T 0.5 MA 100 s 20 s 24 25 Steadystate AT • Long Pulse Operation (over 300 s) • SC Tokamak Operation Technology (3.5 T) 23 Phase IV • Long Pulse Operation (over 100 s) Pulse Length • High beta AT mode & long pulse • Material Test for DEMO 300 s 300 s 3.5 T 3.5 T 1 MA Ip Heating Power 18 Phase III Steady-state Op. Research Initial Operation • First Plasma Activities 13 2 MA ECH ICRH LHCD NBI-I 6MW 28MW 16MW “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 5 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan 2 KSTAR Integrated Control System “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 6 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan KSTAR Integrated Control System Integrated the heterogeneous local systems such as VME, cPCI, PXI, PLC, cFP with EPICS Basically, Linux-based system except some diagnostic systems Five Different Networks - Machine network, dedicated Timing network, Experimental data network, Real-time network, and dedicated Interlock network Two Databases - EPICS ChannelArchiver : operation data management - MDSplus : experimental pulse data management - MySQL : signal information data management Development software - EPICS r3.14.8.2, MDSplus v.1.8.2-Jan.02.2007, MySQL, Qt R4.2.1, Linux Kernel 2.6.9, Vxworks Tornado2.2, etc “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 7 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Configuration Supervisory Control System Fire Wall Operation Control OPI & Visualization Display Wall Time & Synchronization Discharge Control Plasma Control System Storage Area Network (SAN) Central Controller Data Management Data Analysis Server Operator Interface OPIs Personal Safety Control Network (Ethernet) Storage System Channel Archiver MDSPlus Server Radiation Monitoring CA Gateway Interlock System Machine Network (Ethernet) Experimental Data Network (Ethernet) Real-Time Network (Optical/RFM) Interlock Network (Optical) Timing Network (Optical) Vacuum Monitoring& Control System Tokamak Monitoring System Helium Refrigeration System Current Lead System Quench Detection System Magnetic Power Supply Fueling & GDC Heating System (ECH/ICRH) “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA Diagnostic System The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Central Controller Features Interfaces Integrated Control for Plant Operation - Operation mode control Operation/Discharge Sequence Control Monitoring Plasma control system & Magnet Power Supply - watchdog for feedback operation Sharing H/W with Timing System PowerPC CPU Channel Access (Ethernet) for machine control Reflective Memory Network - MPS control - Monitoring PCS/MPS in feedback operation Timing network Hardwired interlock signals - Send/Receive interlock status Multipurpose I/O Central Timing Unit Reflective Memory IDLE Discharge goal Reference waveform PCS hardware Discharge Start DAQ status Plant status OK ! Timer load Ready PF coil charging Abort Discharge finish PF coil reset IDLE Post discharge action Discharge termination Plasma Initiation NG RT-Network Reflective Memory based Low latency / dedicated Network NG Diagnostic status Aux. system reset Plasma disruption Machine fault PCS malfunction Wait Machine Network Hardwired Interlock Signal Ehternet to Interlock system CA Protocol Optical Timing Network Machine status NG Current ramp-up Current ramp-down NG NG Discharge Goal NG Heating Flat-top Integrated and/or dedicated control actions Example of operation sequence “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 9 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Time & Synchronization System New Timing Board developed Platform changed from VME to PMC Assembled in Controller board together, Platform-independent Central timing & Local timing functions implemented in single board GPS time & clock used as reference Dedicated Timing Network with 1Gbps transfer rate PROM JTAG (Xilinx) DDR133 QFlash (128Mbyte) (16MByte) Ethernet (Broadcom) RS-232 Timing Board (CTU/LTU) 8-pin DIP Switch PCI BUS PMC PLX (PCI-9656) 66MHz/ 32bit FPGA (Xilinx Virtex4-FX20) Connector 1.2V 3A 5V +-12V / 2.5V 3A Giga-Link Fibre-optic Module Transceiver 3.3V 3A Power PWM Switcher (TPS 54350) E-08, OLZETEK, Inc exhibits the timing board. “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 10 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Data Archiving System Operator interface & Visualization System Control Network Data Analysis Server Channel Archiver Server •24 hours operation data •plant monitoring data Centralized Storage System Machine Network Local Control Systems MDSPlus Server Experimental Data Network •Pulse operation related data such as diagnostics, PCS, etc, Pulse operation related Systems “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 11 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Signal Information DB “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 12 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Machine Interlock System Composed of 1 supervisory interlock system and 11 subsystems Implemented with PLC, in redundant system Using dedicated interlock network, ControlNet About 120 events handling for 1st operation About 80 commands and status We have finished installation & communication test In present, we are revising signal I/Os and performing FMEA In end of this year, we will expand system for ICRH, Baking system, etc. We also have Personal safety system and Radiation monitoring system. “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 13 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Schematics Wall Display Machine network Control Network CCS PSI OPI Server 1 OPI Server ... OPI Server 22 Monitor Primary Secondary Primary Process Sub-PSI/CCS Secondary Process Interlock HMI Before 2007.8 After 2007. 8 Optical Communication Sub-VPS(VMS) VMS/... B&C Gas Puffing Sub-QDS/TMS Sub-CLS Sub-MPS QDS CLS-He TF MPS TMS CLS-Vac PF MPS 1~7 Sub-CWF Sub-HRS CWF HRS GEP Sub-GEP/ECH Sub-Heating ECH ICH Sub-Diagnostics Diagnostics NBI 1~2 LHCD Machine Network “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 14 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Main Control Room Features 22 operator’s seats Linux-based OPI servers - Only monitors in operator's seats - advantages in temperature and noise 12 x 70” DLP cube system 15 CCTV camera operated In Equipment room Central controller & Timing Plasma control system Interlock & Safety systems Radiation monitoring system OPI servers Network main distribution frames “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 15 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan 3 Local System I&Cs “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 16 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Tokamak Monitoring System To monitor the cryogenic and structural behavior of KSTAR device Total about 1,000 sensors have been installed - Temperature sensor : Cernox - Strain gauge : active-dummy - Displacement sensor - Hall sensor - Acoustic Emission sensor All the sensors were tested in the room temperature PXI-based DAQ system was selected. - one system for temperature and hall sensors - the other system for strain and displacement sensors All the measurement data and monitoring status are integrated with EPICS “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 17 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Sensor Installation PF Magnet Target Type Coil Temp. CX(He) Temp. CX(SF) Structure Strain A-D Hall Joint Temp. CX(SF) Support TF Magnet Type Temp. CX(He) Temp. CX(SF) Temp. CX(He) Structure Strain A-D Hall Disp. - Target Coil NO 41 12 30 6 6 NO 41 78 21 96 8 2 CS Magnet Type NO Temp. CX(He) 44 Temp. CX(SF) 9 Temp. CX(He) 3 Structure Strain A-D 31 Hall 6 BUS LINE System Target Type Temp. CX(He) Bus Temp. CX(SF) Temp. CX(SF) Support Strain A-D Temp. CX(He) OCB Temp. CX(SF) Temp. PT-100 Temperature sensors (Cernox) NO 26 23 17 12 2 16 9 Thermal Shield Target Type NO Structure Temp. Pt-100 69 Target Coil Leaf Spring Target Type Structure Strain A-D NO 32 Cryogenic strain sensor (active-dummy) Displacement & AE sensor Gravity Support Type NO Temp. Pt-100 32 Post Structure A-A 120 Disp. 8 Temp. CX(SF) 4 Ring Temp. CX(He) 4 Target “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 18 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ DAQ System and Data Archiving Main Control Room Giga-bit Machine Net PXI system (EPICS IOC) Signal Conditioning cFPoint OPI#01 GA Gateway OPI#02 CA Archiver (Temp., Hall sensor) SAN Storage (TMS 1378PVs / sec) TMS IOC 1 >1113PVs TMS IOC 2 >265PVs PT-100 sensor (Strain, Displacement) Data Acquisition Speed : 10 Hz Data Archiving Stored in Operation DB (CA Archiver) No. of CH : 1378 Repetitive archiving : 1Hz Archiving when exceed the threshold value P1-28, “Software Development of the KSTAR Tokamak Monitoring System,” presented by K.H.Kim “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 19 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Operator Interface Panels “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 20 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Vacuum Monitoring System Vacuum Pumping System • VV pumping system, CR pumping system, roughing & backing system • VV Pumping start : 19th, May • CR Puming start : 4th, June Local Control System • cFP, LAN-Serial Converter, EPICS soft-IOC • Independent Local I&Cs for VV and CR, • We have finished the development and are carrying out the commissioning “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 21 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Configuration of Local I&C Interlock Sequence Operation PLC Tag Remote Operation Data Archiving EPICS Soft-IOC Machine network/Ethernet Async server (LAN-serial) Compact Fieldpoint RS232(485) Hard-wired Turbo-pump Controller Cryo-pump Controller Vacuum gauge monitoring Pumps monitoring Cryostat Control rack cFP - Embedded CPU Valve, Pump control Valve, Pump status “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 22 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Current Lead System He Control System, Current Lead Box, Current Lead, and Pumping System Local Control System • PLC, Serial Converter, EPICS soft-IOC • Finished the CLB vacuum control system and carrying out the commissioning • We are implemented of interface with the He control system Cryogenic System He Transfer Line He Control System • Liquid Helium (LHe, 4.4 K, 1.3 bar) • Supercritical Helium (SHe, 4.5 K, 5 bar) • TS Helium (50 K, 20 bar) KSTAR Tokamak Superconducting Bus-line Current Lead System CL (Current Lead) Current Lead Box Normal Bus-bar MPS (Magnet Power Supply) Pumping System • Mechanical Pump • Diffusion Pump • Super Trap • Control unit (20 – 40 kA) “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 23 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Configuration of Local I&C Remote Operation Data Archiving Interlock Sequence Operation PLC Tag Touch Screen (Local OPI) EPICS Soft-IOC Machine network/Ethernet AB PLC Ether-ip AB PLC Ether-ip ETOS-200 Serial Converter X O ERWIR E OR RD10 D 622-9608-001 SD X ORD10 ORDERWIRE 622-9608-001 SD ALARM CALL WAITING ALARM CALL WAITING d i g i t a l d i g i t a l ALL CALL ALL CALL 2-WIRE 2-WIRE HEADSET HEADSET RS232(485) Cryo-pump Controller Hard-wired Chiller, etc CR Valve Control He Level Pres. Transmitter Voltage Tab Vacuum Gauge Controller Vacuum gauge monitoring Pumps monitoring Chiller, etc. monitoring Valve control He control Mass flow monitoring Temp. monitoring Valve control Pump control Interlock Sequence Operation Q-PLC MFC GPIB Cernox Sensors Pt. Sensors “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 24 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Magnet Power Supply System TF magnet power supply •40 kA, 25 V unipolar •IGBT PF magnet power supply •25 kA, 1100 V, bipolar •Thyrister, 12 pulse •Blip resister insertion system Local control system • 1TF, 7 PF systems • VME/vxWorks/EPICS Integration with Central Control System • Channel Access: Status monitoring & Operation commands • Reflective Memory: fast feedback data from Plasma Control System TF MPS Inverter stack “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 25 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan ECH System Electron Cyclotron Heating System •84GHz, 500kW Gyrotron •Complete the installation •the Gyrotron test in progress Local control system • PLC (POSFA) System - High voltage power supply control - Waveguide switch control - Utility monitoring (water, air pressure, He) • Local interlock Completion of Integration with Central Control System and commissioning • EPICS SoftIOC - PLC communication driver / Ethernet - Waveform measurement (RF power) Control system CPS APS Gyrotron IGBT switch tank HPS Dummy Load “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 26 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Helium Refrigerator System Helium Refrigerator •Cryogenic helium supply to SC magnets •9 kW @4.5 K •Manufacturer : Air Liquide (France) Local Control System •H/W : Siemens PLC with ethernet comm. Processor (CP443-1) •S/W:SIMATIC PCS7 •Interface H/W:Ethernet interface card •Interface S/W:EPICS IOC with S7PLC driver* •Communication method:Siemens S7PLC Communication*(by Dirk Zimoch in PAUL SCHERRER INSTITUT) Cold Box Tokamak Interface Compressor “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 27 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Quench Detection System Installation of 83 quench voltage detectors for KSTAR was finished and the user-interface is developed KSTAR quench detection system was tested at the room temperature. Before the KSTAR operation, various tests for guaranteeing the stable operation of this system @ CS Model Coil will be carried out Design Criterion – HV Isolation up to 15 kVdc, 10 kVac : Same as superconducting magnet – Check system for voltage wire breakage and short circuit before & after operation – Noise filter – Common mode & Normal mode surge voltage protection – Low Normal Quench Voltage Criterion 100mV~300mV – Non-Electrical Detection form Mass flow meter & Temperature sensors “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 28 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Quench Protector & Detector Voltage taps PF power supply & quench protection Blip Resistor Dump Resistor Fuse VCB2 Blip switch Back VCB Blip Switch & Resistor PF PS Commutation Circuit IPR (DCL) Quench Protection circuit VCB1 Y PF Coil GFD 22.9kV/1.1kV Ground Resistor Ground Fault Detector Quench Protection circuit – DC circuit breaker – Thyristor commutation circuit – Dump resistor – Decay time constant : 7 sec. @TF 4 sec. @PF – Protection delay • Requirement : < 150 msec • Real measure : < 80 msec “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 29 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan _ Schematics TF MPS Fast Discharge F/O TF Quench Signal Integrator Quench Set/Read Quench Interface TF system OR Logic Quench detector Machine Network Quench detector PF MPS Fast Discharge F/O PF Quench Signal Integrator Quench Quench Quench detector Interface PF system OR Logic Quench detector Operator Interface “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 30 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan 4 Start of Commissioning “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 31 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Vacuum Pumping System Vacuum Vessel Evacuation Vacuum pumping system Total Volume: 100m3 Surface Area: 587m2 Welding Length: 1.6km # of sealing: 100 4 5 Pumping System Evacuation : 2007. 4 Cryostat Evacuation Total Volume: 460m3 Surface Area: 2,904m2 Welding Length: 1.7km # of sealing: 207 3 Current lead system 1 2 TF Bus & Current Lead Evacuation : 2007. 1. PF Bus & Current Lead Evacuation : 2007. 3. “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 32 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Vacuum Vessel Commissioning VV Pumping start : 19tht, May • Target of VV pressure : 5.0E-07 mbar • 1.35E-07 achieved CR Pumping start : 4th, June Vacuum Vessel Pressure Residual Gas Analyzer • CR Vacuum pressure @ 4th, June H2O N2 1.35E-07mbar “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 33 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan CLB Vacuum Commissioning TF Current Lead and Busline : 15th, Jan. • Target of pressure : 1E-04 mbar • 1.8E-06 achieved PF Current Lead and Busline : 19th, March • Target of pressure : 1E-04 mbar • 6.7E-05 achieved Full-range gauge at PF CLB : 6.08E-05mbar Full-range gauge at TF CLB : 1.89E-05mbar “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 34 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan 5 SUMMARY “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 35 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan SUMMARY The KSTAR, which is under constructed aiming at the completion on August, 2007, is on the final assembly phase. • Also, the KSTAR control system has been developed to integrate many local systems with heterogeneous platforms using EPICS, the first attempt in Fusion device. • The KSTAR control system has been developed with expendability for the future long-pulse operation. • We have finished successfully the commissioning of TMS, VMS, ECH, and the other systems are planned to commission by August, 2007. “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 36 The 6th IAEA Technical Meeting, 4 – 8, June, 2007, Inuyama, Japan Thank you for your attention ! “Implementation and Initial Commissioning of KSTAR Integrated Control System,” Mikyung Park ([email protected]), NFRC, KOREA 37