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Electronics - lectures for Mechanical Engineering Dr. Bogusław Boratyński Faculty of Microsystems Electronics and Photonics, Wroclaw University of Technology, 2011 The course syllabus Office: Room 104, M-4 - campus at ul. Długa 61, Room 306a, C-2 - consulting hours only [email protected] Lecture Laboratory R. 303, C-2 R. 218/413, C-2 The course syllabus Course topics: 1. Electric and electronic circuits. Electronic components. 2. Properties of semiconductor materials. Energy band model. 3. Electronic sensors: thermistors, photoresistors, hallotrons. 4. The p-n junction: operation principles, the I-V characteristic. 5. Temperature effects in the p-n junction. A p-n diode thermometer. 6. Light effects in the p-n junction. Photodiodes, solar cells. 7. Types of semiconductor diodes, the parameters and applications. 8. Midterm test. Visit to the device processing laboratory. 9. Bipolar transistors; operation principles, basic configurations. 10. Bipolar transistors; static I-V characteristics, CE amplifier circuit. 11. Switching devices: thyristors, triacs, diacs. 12. FET devices: JFET, MOSFET. 13. Optoelectronic devices: LED, laser diode, photocouplers. 14. Integrated circuits: op-amp, logic gates, memories. 15. Final test. The course syllabus Laboratory experiments (Rooms: 218/413, C-2): 1. 2. 3. 4. 5. Introduction to the laboratory equipment. Labwork regulations. The p-n junction I-V characteristics. Rectifying diodes, LEDs. Bipolar transistor (BJT) dc characteristics and an amplifier circuit. Optoelectronic devices. BJT as a current switch. Digital integrated circuits (TTL, CMOS). Grading policy - lecture: Midterm test 40% Final test 60% Minimum score to pass: 50% - laboratory: Accomplishment of all experiments; that includes attendance, quizzes, experimental work and report submission. The course syllabus Basic literature and figure sources: Lecture notes , Laboratory instructions, G. Rizzoni, Fundamentals of Electrical Engineering, McGraw-Hill R. F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publ., B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press, Additional literature: Giorgio Rizzoni, Principles and Applications of Electrical Eng., McGraw-Hill W. Marciniak, Przyrządy półprzewodnikowe i układy scalone, WNT, A. Świt, J. Pułtorak, Przyrządy półprzewodnikowe, WNT, B. Streetman, Przyrządy półprzewodnikowe, WNT Outline General outline of the course: 1. Circuits - electric and electronic circuits Electronic components (passive): R, L, C 2. Parameters of semiconductors 3. Electronic devices (active components): diodes, transistors, thyristors and many others … - Integrated circuits: digital & analogue 4. Optoelectronic devices and circuits Semiconductor crystal structure Chapter 1. Electronic circuits, electronic components Topics: Electric and electronic circuits Resistors, capacitors, inductors Circiut diagrams, symbols Electric circuit How to build an electronic circuit? – a recipe: 2-DEG Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic circuit How to build an electronic circuit? – a recipe: hn 2-DEG LED device Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic circuits Power supply • Signal -usually AC (ac) Load SIGNAL Input Output • Power supply – usually DC (dc) DC and AC signals, DC signal AC signal Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic circuits How to build an electronic circuit? – the measurements: Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic components, cables, connectors Cables, interconnections - conductors (copper, gold plated) printed circuit boards – PCB multilayer – laminated boards Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic components, Resistors R [ , k, M] Source: Wiki Electronic components, Resistors Ohm’s Law • R= V/I - resistance • G=1/R - conductance • I= GV - current V=U=E - voltage R [ , k, M] e.g. 22, 3.3k, 10M Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press 1k Electronic components, Capacitors C – capacitance Y=G+j wC – complex admittance Z= 1/Y - complex impedance 1/(wC) = Zc [] - equivalent impedance of C • w= 2pf, f - signal frequency f=1kHz, C=1mF, Z = 160 f=100kHz, C=1mF, Z = 1.6 1u 222 = 22x102pF, 0.039 = 0.039mF =39nF Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press (1 mF ) Electronic components, Capacitors Source: Wiki Electronic components, Capacitors Types of caps Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electrolytic capacitors Polarization required, for reverse bias, may explode! Umax is specified Electronic components, Inductances Types of inductances - coils L – inductance Z=R+j wL – complex impedance wL = ZL [] – equivalent impedance of L w= 2pf, f - signal frequency f=100Hz, L=1mH, Z = 0.63 f=100kHz, L=1mF, Z = 630 1m (1 mH) L [nH, mH, mH] Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic components, Inductances Inductances - coils Source: Wiki Electronic components, Inductances Types of inductances - coils Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Electronic components, Transformers Types of mutual inductances : - transformer Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press - autotransformer Electronic components, Transformers - transformer winding connections - - suitable for full-wave two-diode rectifier Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press DC and AC signals, rms value root mean square (rms) value Urms, Irms – for a sinewave signal true rms value for an arbitrary waveform ac signal dc and ac signals Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Active electronic components (semiconductor devices). Diodes, Transistors, Integrated circuits. Discrete transistors 300mln transistors f =3 GHz Design rule 90 nm – 32nm Processor IBM PowerPC Usupply = 3 V I1Tr = 0,1µA =100nA P1Tr = 0,3 10-6 W = 0,3µW P Total = 100W MOSFET pair - CMOS single power transistor GSM base station Usupply = 60 V, I = 3 A P=100 W f =3 GHz Semiconductor crystal structure Chapter 2. Semiconductors Si, Ge - elemental GaAs, InP, GaN, SiC – compounds (binary III-V) AlGaAs, InGaAs, AlGaN - compounds (ternary III-V) ZnS, CdTe, CdS – compounds (binary II-VI) Semiconductor crystal structure semiconductor wafer - substrate Si, Ge GaAs, InP, GaN SiC Semiconductor unique properties 1. Current conduction due to electrons and holes (in metals – only electrons) 2. Conductivity depends on temperature, stong dependence for intrinsic (undoped) semiconductors 3. Semiconductors can be doped to change the carrier concentration and thus conductivity in a wide range and also to make n-type and p-type material This opens possibility to create p-n junction and related devices Si, Ge GaAs, InP, GaN, SiC Atom - electronic structure metal 1 valence electron ionic bond Copper, Cu conductors Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Atom - electronic structure semiconductor Silicon , Si Germanium, Ge Carbon, C 4 valence electrons covalent bond 4 empty states Source: D.Bell, Fundamentals of Electric Circuits, Oxford Univ. Press Atoms - bonds - crystal lattice Crystal lattice covalent bond 2 electrons shared by 2 atoms broken bond 1 electron only 4 valence electrons Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Atoms - crystal lattice – electronic structure Energy Bands: Conduction Forbidden - Energy gap Valence 4 valence electorons Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Atoms - crystal lattice – electronic structure Energy Band Model of the crystal lattice at absolute temperature T=0K: Partially filled at T>0K Ec - Conduction band Ec Eg - Energy gap, Ev Ev - Valence band Partially empty at T>0K Eg ≥ 4 eV Eg ≤ 4 eV Eg ≤ 0.2 (0) eV Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Atoms - crystal lattice – electronic structure Energy Band Model of the semiconductor heterostructure: Different values of the energy gap, Eg Energy gap values: Ge 0.7 eV Si 1.1 eV GaAs 1.4 eV GaN 3.4 eV SiC 3.3 eV 1 eV = 1.6 10-19 J 1 eV = 1q x 1V (energy = charge x voltage) Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall. Atoms - crystal lattice – charge carriers Creation of the electron–hole pairs (charge carriers) if excess energy is supplied to the lattice. - increase of temperature, T – thermal generation - illumination, photon energy hv≥ν Eg – photogeneration Generation: free electron n = p = ni Recombination of the electron – hole pair photon free hole Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall,. Charge carriers in intrinsic semiconductors Increase of temperature – thermal generation 0.7eV 1.1eV p – hole (positive charge, +q) concentration n - electron (negative charge, -q) concentration, ni – intrinsic carrier concentration [1/cm3] q=1.6 10-19 C - elementary charge k – Boltzman constant intrinsic - undoped semiconductor Generation of the electron – hole pairs n = p = ni - constant at given T 1.4eV kT = 26meV at T=300K C - constant Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Doping of semiconductors Ionization of acceptors Na – concentration of acceptors [1/cm-3] thermal generation Electrons jump to acceptor level leaving free holes in the valence band Acceptor atom (III) - 3 valence electrons if ionized has -q charge Donor atom (V) - 5 valence electrons if ionized has +q charge n p= ni 2 x Resulted carrier concentration: Holes: p = Na p-type semiconductor Electrons: Mass action law n= ni2/p = ni2 / Na n< p ni – intrinsic carrier concentration [1/cm3] Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall,. Doping of semiconductors Ionization of donors Nd – concentration of donors [1/cm-3] Conduction band free electrons n = Nd free electron Electrons bonded with donor atoms ni thermal generation of carriers free hole Valence band Resulted carrier concentration: Electrons: n = Nd, n-type semiconductor Holes: p= ni 2 /n = ni 2 / Nd p<n ni – intrinsic carrier concentration [1/cm3] Source: R.F. B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Energy band models Fermi level position denotes type of conductivity of semiconductor and is closely related to the carrier concentrations (n, p) ni Ei = EFi - denotes intrinsic semiconductor Fermi level - in the middle of the energy gap Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Energy band models Fermi level position denotes the probability of that energy level occupancy by an electron equals 1/2 at any temperature T. holes Ev Ec electrons Eg EF– Fermi level in the middle of the energy gap – the case for intrinsic semiconductor Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall Carriers in doped (extrinsic) semiconductors Temperature dependence of carrier concentration for n-type semiconductor Nd – constant concentration of donors Conductivity of doped semiconductor : Operational temperature range σ=q n un = q Nd un n= Nd donor atoms thermal generation un – electron mobility Conductivity of intrinsic semiconductor : σ=q ni( un + up ) un – electron mobility up – hole mobility ni – intrinsic carrier concentration Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Intrinsic semiconductor resistivity and application in temperature sensors - thermistors Temperature dependence of conductivity for intrinsic semiconductor σ=q ni( un + up ) NTC T : Δni generated Δσ=q Δni ( un + up ) ΔG~ Δσ G R NTC thermistor : T R NTC - negative temperature coefficient (TC < 0) typical value: Operational temperature range RTD – Resistance Temperature Detectors Metallic resistors – temperature sensors Linear temperature dependence of specific resistance of metal (especially Pt) i.e. linear sensor positive and constant temperature coefficient of resistance (TC > 0 ; TC=const.) Different types of Pt100 sensors all metals: if T R↑ Pt100 temp. sensor: R=100 at T=0˚C and TC = 0.00385/ ˚C or TC = 0.385 % / ˚C R =0.385 / ˚C R= 138.5 at 100 ˚C Operational temperature range -200 ÷ +800 ˚C Carrier properties in semiconductors Drift current (flow of carriers in the electric field) E= V/l S Scattering on the lattice atoms Drift velocity l V I= f (V) – current voltage dependence R=V/I - resistance G=I/V – conductance G= σ (S /l) σ – conductivity - material property ρ =1/σ - resistivity R = ρ (l/S) Conductivity of intrinsic semiconductor : σ=q ni( un + up ) un – electron mobility up – hole mobility Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Carrier properties in semiconductors Conductivity of the intrinsic semiconductor : Carrier mobility σ=q ni(mn + mp ) mn – electron mobility mp – hole mobility electrons mn mp holes un = vd/E carrier mobility is constant Conductivity strongly depends on temperature therefore Resistivity: ρ =1/σ strongly depends on temperature Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Carrier properties in semiconductors Diffusion current - flow of carriers due to their non-uniform distribution (concentration gradient) - no applied voltage (electric field) needed holes electrons Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Photon absorption in semiconductors Photoexcitation – generation of carriers (el.-hole pairs) under the condition: hv=Eg (hv – photon energy) This is material absorption edge definition: λ[um]=1.24/Eg [eV] PbSe MID-IR PHOTORESISTOR PbSe ROITHNER LASERTECHNIK GmbH Source: B.G.Streetman, Solid State Electronic Devices, Prentice-Hall, Photoexcitation of semiconductors - photoresistors Photoexcitation – generation of carriers Drft current (if bias voltage applied) and recombination of carriers follows the light pulses semiconductor Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Light sensor - photoresistor in a circuit Photoresistor Light sensitive resistor σ=q ni( un + up ) light ON: Δni generated Δσ=q Δni( un + up ) ΔG~ Δσ G R APPLICATION NOTE 3444 Emergency light switch Light gets on when the power is out Copyright © by Maxim Integrated Products Additional legal notices: www.maxim-ic.com/legal . Carrier properties in semiconductors - influence of magnetic field The Hall effect - magnetic field deflects (the Lorentz force) movement of charged particles (electrons and holes in semiconductors) Hall effect sensors Output signal: VAB = the Hall voltage VAB VAB VAB www.bcdsemi.com. Source: R.F. Pierret, Semiconductor Device Fundamentals, Addison-Wesley Publishing Comp. Magnetic field sensor - hallotron Hallotrons Integrated Hall effect sensors Parameter, Symbol, Conditions, [Min, Typ, Max] Supply Current, ICC = 3.5 - 4.5 mA Tachometer Quiescent Output Voltage, VNULL, @ B=0 Gs: 2.25, 2.5, 2.75 V Output Voltage Sensitivity, B=0 Gs to ±1000 Gs: 1.1, 1.6, 2.1 mV/Gs The Earth magnetic field ~50Gs Source: www.bcdsemi.com . Resistive strain gauge Strain gauge – a thin semiconductor (or metal) resistor – attached to the tested mechanical element : beam, rod, shaft, cantilever, propeller, wing, etc. Resistance, R depends on the resistor dimensions: length – l , cross section area – S and semiconductor resistivity, ρ. R = ρ (l/S) Semiconductor resistor resistance changes due to the stress (strain) by: - change of the geometrical dimensions, l+Δl - change of the carrier mobility value, μ This induces change of conductivity Δσ=q(nΔμn + pΔμp ) ρ=1/ σ Resistor bridge sensor Δρ=1/ Δσ Micron Instruments, CA,. USA