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Shanghai Microsemi Semiconductor Co., Ltd. Microsemi Shanghai Page 1 Company Profile • • • • • • • • Located at Xin Zhuang, Shanghai, China Established in September 1995 100% owned by Microsemi Corp in Dec 2007 Headcount: 220 persons 4” Wafer Fab with monthly output 50K pcs Plant area: 8,950 m2 Production area: 2,000 m2 Cleanliness: Class 1K and 10K Microsemi Shanghai Page 2 Products Portfolio • GPP Chips • Finished Goods Microsemi Shanghai Page 3 Products Tree Products Chips Standard GPP Chips DGP Chips TVS mesa chips UF/ SF Chips Microsemi Shanghai Finish Goods Diode Bridges Modules GPP Diode Bridge Rectifiers FRED Module High Voltage Stack Diode 3-Phase Bridge Rectifiers Diode Module 3-Phase Diode Module Page 4 Microsemi Shanghai ’s Technology Advantages Microsemi Shanghai Page 5 Passivation techniques Star Die Construction Process P+ N N+ Diffused wafer (Open Junction) P+ N N+ P+ N N+ P+ N N N+ Diffused wafer Grooves etching Grooves etching + + + Silicone rubber protection Glass layer on etched grooves SIPOS P+ + + Glass layer on etched grooves Quality rating Microsemi Shanghai Low end Low quality Low end Low quality Medium quality Better than medium quality Page 6 Microsemi’s 5-Star Passivation P+ Silicon nitride layer N N+ = Silicon Nitride & Glass passivation Microsemi uses the process for all hi-rel discrete devices Process : Grooves etching + Silicon Nitride + glass layer on etched grooves Quality rating: Highest quality process Microsemi Shanghai Page 7 FG’s Release to Market (RTM) Procedures SMSC SMSC/Sub-con SMSC Die receiving inspection Die qualification 1. Visual examination 2. Electrical inspection 3. HTRB 1. 2. Visual / Electrical inspection FG inspection Assembly 1. Visual / Electrical inspection 2. Reliability tests (next slide) Finished Goods (FG) 1. Visual/Electrical 2. Stamping 3. Reliability tests R T M REPEATEDABILITY TRIALS Microsemi Shanghai Page 8 Reliability Tests Plan Test Description Purpose Device Under Test 1 High Temperature reverse Voltage Burn-in Determine the effect of bias and temp on the device over an extended period of time Die & F.G. 2 Autoclave Determine the effect of temp, humidity & pressure on the device over time, unbiased F.G. 3 High temperature storage test To accelerate failure mechanisms which are thermally activated through the application of extreme temp, unbised F.G. 4 Temperature Cycling Determine the effect of temp on Material Thermal Mismatch F.G. 5 Intermittent Operating Life To evaluate the bulk stability of the die and to generate defects resulting from manufacturing aberrations that are manifested as time and stressdependent failures F.G. 6 Reverse Energy test Application test for high voltage diode High voltage diode 7 Welder test Application test for UFT modules UFT Modules Microsemi Shanghai Page 9 Reliability Test Equipment (partial) HTRB system (FG) HTRB fixture (die) Microsemi Shanghai High temp oven Pressure cooker Tester for UFT modules Page 10 Core Products Single-phase Bridge Rectifiers High Voltage Stack Diodes FRED Modules 3-Phase Bridge Rectifiers Power Diode Modules Microsemi Shanghai Page 11 Single Phase Bridge Rectifiers Specs: Io = 0.5~50A STD VRRM =200 ~ 1000V Typical Applications: GBJ & KBJ Series: Induction Heater/Home Appliance/Switching Power/Industrial Power Controller GBU Series: PC Power/LCD-TV/Industrial Power Controller GBPC & GBPC-W Series: Welder/Air-condition/Communication Power Supply/Industrial Power Controller Microsemi Shanghai Page 12 High Voltage Stack Diodes • Plastic case UL flammability recognition 94V-0 • Replacement of Philips parts (e.g. BYX134GPL) • Using SMSC’s unique passivated GPP chips • High voltage up to 6KV GPP chips • High maximum operating temperature • Application: Ignition systems; High voltage coils; X-ray system; Microwave system, etc. MAIN ELECTRICAL PARAMETERS TYPE BYX134P Microsemi Shanghai VRRM / kV IF(AV)/ mA IF /A VF/ V 4 50 0.1 5.00 PKG DIMM DO15 Corresponding TYPE Philips BYX134GPL Page 13 FRED Modules Ultra Fast Recovery Epitaxial Diodes • • • • • • Common cathode configuration Epoxy Potting body Low Leakage Current Low Forward Voltages 150℃ Operating Junction Temperature RoHS Compliance CODE VRRM VF IF Trr Status UFT20040CT 400V 1.1 V 100A 75ns RTMed UFT20060CT 600V 1.2 V 100A 75ns RTMed Microsemi Shanghai Page 14 FRED Modules • Application – Inverter Welding Machine – Switching Power Supplies – Inverters Microsemi Shanghai Page 15 3-Phase Bridge Rectifiers 35 to 50 Ampere Current Rating 800V to 1800V Reverse Voltage Rating Direct Replacement to IXYS & IR parts Typical Applications: UPS, Industrial Power Controller, Input rectifiers for PWM inverter, Battery DC power supplies High-frequency Switching Power Supply Microsemi Shanghai Page 16 3-Phase Bridge Rectifiers Type Frame Remark Framework: Aluminium Copper Clad Laminate MT3516A MT3516 Microsemi Shanghai The lower Case-temperature, the higher efficient, the better reliability, and the longer lifetime Framework: Aluminium based Case Page 17 3-Phase Bridge Rectifiers Brand Type Rthj-c(℃/W) MSC MT3516A 1# 0.73 MSC MT3516A 2# 0.70 (A) Vxx36-16 1# 1.76 (A) Vxx36-16 2# 2.04 (B) 36Mx160 1# 2.70 Microsemi Shanghai Page 18 Power Diode Modules Advantages: GPP Chips -- SMSC’s New developed Passivated Double Isolation Chips Vacuum Welding Technology -- Voidage: <2.5% X-ray Whole Body Scanned Microsemi Shanghai Page 19 Power Diode Modules Diode-Diode Modules CODE CIRCUIT VRRM IF 36A-120A MSKD 165A-200A 250A-300A MSAD 800V-1800V 350A-400A 500A-600A MSCD 800A Microsemi Shanghai PKG D1 D2 D3 D4 D5 D6 Page 20 Power Diode Modules Rectifier Modules CODE CIRCUIT VRRM ID PKG 30A-50A M1 MSD 800V-1800V 50A-75A M2 100A-200A M3 Microsemi Shanghai Page 21 Power Diode Modules Cross Reference Guide (partial): 3-phase modules Diode modules Microsemi Semikron IXYS SanRex MSD75-16 SKD82/16 VUO82-16N07 DF75AA160 MSD100-16 SKD110/16 VUO110-16N07 DF100AA160 MSD160-16 SKD160/16 VUO160-16N07 DF150AA160 MSD200-16 SKD210/16 VUO190-16N07 DF200AA160 MSCD100-16 SKKD100/16 MDD95-16N1B MSCD165-16 SKKD162/16 MDD172-16N1B MSCD260-16 SKKD260/16 MDD220-16N1B MSCD400-16 SKKD380/16 MDD312-16N1B * For Reference Only Microsemi Shanghai Page 22 Power Diode Modules Applications -- DC Power Equipment -- PWM Converter Rectifier -- Battery Charger -- DC Motor Power Supply -- Welding Machine -- Inverter Microsemi Shanghai Page 23 Major Customers Microsemi Shanghai Page 24 Quality System • ISO 9001:2000 • ISO 14001:2004 Microsemi Shanghai Page 25 Quality System • RoHS Compliance • UL Approved Microsemi Shanghai Page 26 Thank You Shanghai Microsemi Semiconductor Co., Ltd. 203 Shen Nan Road, Shanghai, 201108, PRC Website: http://www.smsemi.com Email: [email protected] Sales : 0086 - 21 - 6489 - 6650 Microsemi Shanghai Page 27