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Slide 0 TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2006. The Zen of Nonvolatile Memories July 27, 2006 Paper 47.3 Erwin J. Prinz, Ph.D. Device Engineer Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2006. TM Acknowledgements • Ko-Min Chang, Craig Swift NVM Device Engineering • Thomas Jew, Ronnie Syzdek NVM Design • Saied Tehrani, Jon Slaughter MRAM Technology • Freescale TSO NVM Team • Device, Process, Design, Reliability, Test Slide 2 Outline • • • • • • Slide 3 Introduction Floating Gate Nonvolatile Memories Nitride Charge Storage Nanocrystal Charge Storage Emerging NVM Concepts Conclusions Introduction • Silicon Nonvolatile Memories (NVM) store Code Data • Technology Driver for Scaling More bits shipped in 2006 than DRAM • Rugged, secure, reliable Engine, transmission, … Slide 4 Types of Nonvolatile Memories Embedded Standalone Standalone NVM (NOR) NOR NAND Typical Application Microcontroller Cellular Phone MP3 Player, Digital Camera Typical Density (90nm technology) 1-32 Mb 256-512 Mb 2 Gb Typical % of Chip Area 5% - 50% 100% 100% Bitcell Size (90nm) 0.18 µm2 0.09 µm2 0.05 µm2 20 ns 50-100 ns 15 µs low highest high Random Access Read Time Process Complexity Slide 5 Nonvolatile Memory Moore’s Law • Example: Engine & Transmission Controller 1982: 1990: 1998: 2000: 2003: MC68HC11 MC68300 MPC555 MPC565 MPC5554 20k Devices 200k Devices 7M Devices 14M Devices 34M Devices 8-bit CPU 32-bit CPU 32-bit CPU 32-bit CPU 512 bytes 256 kB Flash 512 kB Flash 1.0 MB Flash 2.0 MB Flash EEPROM Slide 6 32-bit CPU System on Chip with Emb. NVM • Engine / Transmission Controller • • • • 32-bit CPU Core 1 Mbit Embedded Flash A/D Converter Peripherals • The Ultimate System on a Chip Freescale’s MPC565 PowerPCTM Microprocessor Slide 7 System on Chip with Emb. NVM • CPU – Bus – NVM LV / high speed • Pad Ring I/O (2.5V or 3.3V) • NVM Bitcells VDD (Node) LV Transistors: * High Speed Logic, CPU * NVM Control Logic HV / statistics • NVM Periphery Analog • NVM HV Supplies Charge pumps Slide 8 System on Chip with Emb. NVM • CPU – Bus – NVM LV / high speed • Pad Ring I/O (2.5V or 3.3V) • NVM Bitcells I/O Transistors (2.5V, 3.3V): * Pad Ring * NVM Module, Analog HV / statistics • NVM Periphery Analog • NVM HV Supplies Charge pumps Slide 9 System on Chip with Emb. NVM • CPU – Bus – NVM LV / high speed • Pad Ring I/O (2.5V or 3.3V) • NVM Bitcells HV write, statistics Flash EEPROM Bitcells * Dual poly, 1-transistor * Added process cost • NVM Periphery Analog • NVM HV Supplies Charge pumps Slide 10 System on Chip with Emb. NVM • CPU – Bus – NVM LV / high speed • Pad Ring I/O (2.5V or 3.3V) • NVM Bitcells HV / statistics ~9V HV Transistors * Needed for Write * “Slow” • NVM Periphery Analog • NVM HV Supplies Charge pumps Slide 11 System on Chip with Emb. NVM • Many device types LV, I/O, HV, NVM • Many design styles Memory Analog HV Switch Synthesized Logic • Many Design Tools !! Freescale’s MPC565 PowerPCTM Microprocessor Slide 12 SoC design flow NVM Reliability Modeling Bitcell Modeling Traditional NVM Operation oxide nitride G G S oxide G FG D S D S D W W W n-MOSFET Floating Gate NVM Bitcell SONOS NVM Bitcell Slide 13 Floating Gate NVM Operation 0 S 9 -9 3.5 G G G FG W 0 5 9 D S Hot Electron Injection Write Slide 14 FG W 9 9 0 D S Fowler-Nordheim Tunneling Erase FG W 0 Read 0.5 D NAND NOR Bit Line 1 Bit Line 2 Select Line 1 Word Line 1 Word Line 2 Word Line 31 Word Line 32 Select Line 2 Common Source Slide 15 Word Line 1 Word Line 2 Bit Line 1 Bit Line 2 Floating Gate Scaling Limit complete charge loss oxide defect partial charge loss oxide defect silicon nanocrystals G G FG S Slide 16 D D S W W Floating Gate NVM Bitcell Nanocrystal NVM Bitcell High Reliability Aspect of NVM • End-of Life Bitcell Modeling Knowledge of failure modes • Interaction of Bitcell with NVM Design Calibrated Tools • Failure Rate Prediction for SoC • Zero Defects Slide 17 1-Transistor vs. Split Gate Bitcell G Drain-Side Hot Electron Injection FG D S 200µA W 1-Transistor Floating Gate Bitcell Slide 18 “Source-Side” Hot Electron SG Injection CG S D 2µA W Nanocrystal Split Gate Bitcell Limitation of High Read Voltage • 1-Transistor Array • Split Gate Array READ LEVEL E 0V Slide 19 READ LEVEL W E 2.5V 3.5V 4.5V -1V W 0V 1.2V 2.2V Nitride Charge Storage (SONOS) oxide/nitride/oxide G Charge Packet for Bit 1 Bit 2 S D W Slide 20 Virtual Ground Array Source/Drain Source/Drain Line 2 Source/Drain Line 1 Line 3 Word Line 1 Word Line 2 Bit 1 Bit 2 Slide 21 Silicon Nanocrystal NVM • 5-10 nm diameter “nanocrystals” Slide 22 Silicon Nanocrystal Formation • Manufacturable in RT-CVD Tool 4nm Slide 23 8nm 10nm 12nm 20nm Novel Device Concepts … silicon nanocrystals G D S boron doping W Slide 24 S G D phosphorus doping indium doping W … and Experimental Results Threshold Voltage (V) 4 Boron Only Indium + Phosphorus 3 2 1 0 0.12 0.15 0.18 0.21 0.24 0.27 Drawn Channel Length (µm) Slide 25 Revolutionary Memory: MRAM • Information stored as magnetic polarization • Detected as a resistance RMIN or RMAX • Isolation transistor can be logic device, no high on/off ratio needed • Bit cell size competitive with embedded DRAM • 4 Mbit MRAM in production now ! Slide 26 Other Novel Methods of NVM • FeRAM Bitcell Scalability ? • Phase Change Memory Data Retention at Elevated Temperatures ? • Resistive RAM Device Understanding ? Slide 27 Conclusions • Floating gate NVM scalable to 65 nm or 45 nm • SONOS, nanocrystal Flash to 32 nm • Revolutionary, more universal memories being developed Require killer application for deployment • Challenges in design, verification, reliability, test, manufacturing … Slide 28