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E P M PemPlant Co. May 17, 2007 Final Project Presentation Maricela Delgadillo Kay Furman Yushan Kim Industrial Application: Medical Devices • Pacemakers and Defibrillators ▪ Correct abnormal heart rhythm ▪ Size: 1.7x1.9x.3 in; 2.4x2x0.6 in • Potential for Bacteria Exposure ▪ 6% of all vascular surgeries result in surgery site infection (HPA) ▪ Skin contact, handling, open wound ▪ 1-2 hr surgical procedure ▪ Current standard of care: antibiotics • Our Solution: ▪ Antibacterial poly-electrolyte multilayer 2 coatings on titanium PemPlant Co. Images from http://www.medtronic.com/ Polyelectrolyte Multilayers (PEMs) • Systems Analyzed PAA PAAm PAH ▪ 3.0/3.0 polyacrylic acid/polyacrylamide (PAA/PAAm) ◦ 5.5 Bilayers ◦ Crosslink 130ºC for 2 hrs ▪ 2.0/2.0 polyacrylic acid/polyallylamine hydrochloride (PAA/PAH) ◦ 9.5 Bilayers ◦ Crosslink 80ºC for 30 min Michael C. Berg March 2005 3 PemPlant Co. Validation: Methylene Blue bare Ti 3.0/3.0 2.0/2.0 PAAm/PAA PAH/PAA • Solution of 1 M pH 7.0 • Binds carboxylates • Indicates adhesion of polymer on Ti substrates PemPlant Co. Modulus by AFM PAA/PAH 2.0/2.0 on Ti • Si3N4 nitride probe on cantilever to measure F vs s upon approach • E obtained by linear regression of Hertzian contact model Fp C s1.5 • Ti substrate: E = 123 KPa • Glass: E = 500 Kpa1 • Surface roughness challenges 5 PemPlant Co. 1 Thompson et al., Biomaterials 26 (2005) 6836–6845 Bacteria Experiment: Methods 2 h, 4 h, or 8 h 37°C incubation for cell adhesion Samples in Staph. epidermidis bacteria solution [106 cells/mL] Microscopy Glass Whole-slide photography Remove sample, lay agar gel on top Approx. 24 h incubation for growth of attached cells Ti Visible colonies: 1 per adhered cell 6 PemPlant Co. Bacteria Experiment: Methods Whole-slide image analysis (WCIF ImageJ) PemPlant Co. Bacteria Results Bacterial attachment on Ti PEM 50 2h 4h 40 Colonies / sq cm • Ti performs well as a PEM substrate • Effects withstand time-course test of 4 hours • Decreased bacteria viability over time: 8 hour adhesion incubation yielded no viable bacteria 30 20 10 * 0 bare 2.0/2.0 3.0/3.0 Surface on Ti Substrate PemPlant Co. Bacterial Adhesion Bare substrate 2.0/2.0 3.0/3.0 Glass 40 μm Ti 5 mm • Surface features ▪ Bacteria settle in imperfections on bare Ti ▪ PEMs even prevent colony formation on features PemPlant Co. Wear Testing Apparatus/Procedure • Finger Pressure ~ 50g-100 g • Probe mass: 61.3 g ▪ 50 g weight ▪ Rubber ball ▪ Casting wax • Wore samples for 10 min at 2 rpm 20 swipes 10 PemPlant Co. Wear Assessment: Contact Angle • Increased contact angle values after wearing Contact angle wear assesment 90 80 70 60 50 worn 40 30 20 10 0 Bare Ti 2.0/2.0 3.0/3.0 nitrile glove 11 PemPlant Co. Wear Assessment: Bacteria • Worn Ti samples remained bacterial resistant Wear testing 20 Worn 18 Control Colonies / sq. cm 16 14 12 10 8 6 4 2 0 bare 2.0/2.0 3.0/3.0 12 PemPlant Co. Stability in Buffer Solution • 1 week in Phosphate-Buffered Saline (PBS) 13 • Demonstrated bacteria resistant after PemPlant 1 wk in Co. model biological fluid (n=3) Conclusion • Primary deliverables: ▪ PEM deposited on titanium ▪ Demonstrated bacteria resistant properties ▪ Sustained properties at 4 h bacteria exposure ▪ Properties retained after handling simulation, after 1 week in model fluid environment • Recommend 2.0/2.0 system • Ready for animal studies, industrial implementation 14 PemPlant Co. Acknowledgements • • • • • Prof. Chiang, Todd Thompson Joe Parse, Yin-Lin Xie, Mike Tarkanian Prof. Van Vliet, Prof. Rubner Jenny Lichter, Alan Scwartzman, David Bono 3.042 Classmates 15 PemPlant Co. Questions? • Visit our website for more information: http://web.mit.edu/3.042/team1_07/ E P • Thank you! M 16 PemPlant Co. Backup PemPlant Co. Wear Assessment: Profilometry • Profilometry conducted on Tencor P-10 surface profiler • 2 μm radius diamond stylus scans at 6.0 mg • 590 μm scan on a scratched film: 18 PemPlant Co.