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Dept. of EEE, GEC, Thrissur 1 A NOVEL CONTROL METHOD OF DC-DC CONVERTERS • Dr.M.Nandakumar • Professor • Department of Electrical engineering • Govt. Engineering College • Thrissur Dept. of EEE, GEC, Thrissur 2 Outline • Introduction • DC-DC converter topologies • Buck converter • Closed loop control of buck converter using PI controller • One cycle control • Buck converter using OCC • Boost converter • Boost converter using PI controller • Boost converter using OCC • One Cycle Control of Buck Boost converter • Performance comparison of PI and OCC controller • conclusion 3 Dept. of EEE, GEC, Thrissur Introduction • DC-DC converters are subjected to variable input/ variable output conditions • Regulation of converter operation is an essential requirement • Closed loop controller is used for the regulation of out put voltage • 1. Line Regulation • 2. Load regulation 4 Dept. of EEE, GEC, Thrissur DC-DC conversion techniques –an introduction Case 1 : Voltage divider 10A Case 2 : Linear series regulator 10A Vdc=100V dc-dc converter 5 + Vo =50V Vdc=100V 50V P loss=500W 10A 5 Vo=50V Vdc=100V LA& BD 5 Vo =50V Vref LA&BD- Linear Amplifier & base driver P loss=500W 1 Vdc S L 2 Vo C DC- DC CONVERTER TOPOLOGIES Buck converter or step - down converter • Boost converter or step - up converter • Buck-Boost converter or step-down/up converter • Cuk converter • Full Bridge converter • Only step-down and step-up are the basic converter topologies Both buck-boost and cuk converters are combination of these basic topologies Full bridge converter is derived from step-down converter Dept. of EEE, Govt. Engg. College, Thrissur Switch-mode dc-dc converter 6 Dept. of EEE, Govt. Engg. College, Thrissur 7 Drawbacks and modifications of the circuit Drawbacks In practical circuits, load will be inductive (even for resistive load due to stray inductance) leading to dissipate or absorb the inductive energy which may destroy the switch Output voltage fluctuates between 0 and Vd Modifications Problem of stored inductive energy is overcome using freewheeling diode Output voltage fluctuation are very much diminished using Low pass Filter Dept. of EEE, GEC, Thrissur Buck converter (Step-down converter) 8 Dept. of EEE, GEC, Thrissur 9 Sep-down dc-dc converter Cut off frequency of low pass filter, f c 1 2 LC Dept. of EEE, GEC, Thrissur Step-down converter circuit states (Continuous Conduction Mode) 10 Dept. of EEE, GEC, Thrissur 11 Volt-sec balance (cont.) Under steady state operation the integral of the inductor voltage vL over one time period must be zero Ts v L 0 dt ton v L dt 0 Ts v L dt 0 ton (Vd Vo )ton (V0 )(Ts ton ) 0 Vo t on D Vd Ts Dept. of EEE, GEC, Thrissur 12 Buck converter (Step-down converter) in CCM In Continuous Conduction Mode (CCM), neglecting power losses associated with all circuit elements, the input power Pd is equal to output power Po Vd I d Vo I o Io V 1 d Id V0 D Vo ton D Vd Ts Io is the average output current and Id is the average input current Hence in CCM step – down converter is equivalent to a dc transformer (step down) Dept. of EEE, GEC, Thrissur 13 Closed loop control of buck converter Dept. of EEE, GEC, Thrissur 14 Closed loop control of Buck Converter (with fixed input) Dept. of EEE, GEC, Thrissur Closed loop control of Buck Converter (with fixed input)-output voltage 15 Dept. of EEE, GEC, Thrissur 16 Buck converter using PI controller Dept. of EEE, GEC, Thrissur 17 Transient performance of PI controller Dept. of EEE, GEC, Thrissur 18 Closed loop control of Buck Converter with input voltage perturbations - line regulation Dept. of EEE, GEC, Thrissur 19 Closed loop control of Buck converter Input (changes form 14 V to 20V) and output voltage wave forms using PI controller Dept. of EEE, GEC, Thrissur 20 • In PWM control, the duty ratio is modulated in a direction that reduces the error. • When the input voltage is perturbed, that must be sensed as an output voltage change and error produced in the output voltage is used to change the duty ratio to keep the output voltage to the reference value. • This means it has slow dynamic response in regulating the output in response to the change in input voltage. Dept. of EEE, GEC, Thrissur 21 One cycle control (OCC) One cycle control • Non linear control technique. • Uses the concept of control of average value of switching variable. Dept. of EEE, GEC, Thrissur 22 Buck converter using One Cycle control (OCC) K. M. Smedley, “ Control Art of Switching Converters,”Ph.D. Thesis, California Institute of Technology, 1990. Controls the duty ratio of switch such that the average value of switched variable is equal to or proportional to the control reference in each cycle The output voltage of the buck converter is the average value of the switched variable vs. vint (t ) 1 R1C f V in RC 1 f t v in (t )dt Dept. of EEE, GEC, Thrissur 23 Buck converter using One Cycle control (cont.) 24 Dept. of EEE, GEC, Thrissur Power Source Perturbation Rejection v0 (t ) 1 R1C f Vin RC 1 f v in (t )dt t Here, the input perturbation will immediately cause a change in slope of the integration within one switching period. As a result duty ratio changes and output voltage do not change even if power a source having a disturbance. V Ie if input suddenly increases the slope of integrator output (= R C ) increases and it reaches the reference voltage Vref early and ON period reduces and OFF period increases leading to reduction of duty ratio D in 1 f Dept. of EEE, GEC, Thrissur 25 Change in Reference Voltage When the control reference is perturbed by a large step up, the time taken to reach the new control reference increase (slope of integration remains the same since Vin is not changing)); therefore the duty ratio is larger. When the control reference is lower, the duty ratio is smaller. Dept. of EEE, GEC, Thrissur 26 Buck converter with one cycle control Clock frequency =10 kHz Or Clock period = 0.1msec K= 1/Ts = 10000 Dept. of EEE, GEC, Thrissur 27 Buck converter with one cycle control (cont.) Input voltage and output voltage Dept. of EEE, GEC, Thrissur 28 Performance comparison between OCC and PI during input voltage perturbation a b c • (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur 29 Buck converter using OCC with reference voltage perturbation Dept. of EEE, GEC, Thrissur 30 Performance comparison between OCC and PI during output voltage reference perturbation a b c • (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur Step-up (Boost) Converter 31 Dept. of EEE, GEC, Thrissur Volt-sec balance Boost converter 32 Dept. of EEE, GEC, Thrissur 33 Volt-sec balance Boost converter (cont.) Boost converter circuit while the switch is position 1 Boost converter circuit while the switch is position 2 Dept. of EEE, GEC, Thrissur 34 Boost Converter in Continuous Conduction Mode Dept. of EEE, GEC, Thrissur 35 Boost Converter in Continuous Conduction Mode Inductor voltage in boost converter Dept. of EEE, GEC, Thrissur 36 Boost Converter in Continuous Conduction Mode (cont.) In steady state the time integral of the inductor voltage over one time period must be zero Vd ton (Vd Vo )toff 0 Vd DTs (Vd V0 )(1 D )Ts 0 V0 1 Vd 1 D Assuming a lossless circuit, Pd = Po Vd I d V0 I 0 I0 (1 D ) Id Io is the average output current and Id is the average input current Hence in CCM step – up converter is equivalent to a dc transformer (step up) Dept. of EEE, GEC, Thrissur 37 Closed Loop Control of Boost Converter Dept. of EEE, GEC, Thrissur 38 39 Dept. of EEE, GEC, Thrissur BOOST converter Vd ton (Vd Vo )toff 0 Vd DTs (Vd V0 )(1 D)Ts 0 V0 1 Vd 1 D • In closed loop, output voltage Vo should be equal to reference voltage Vref, • Hence equation can be rewritten as 𝑉𝑜 = 𝑉𝑟𝑒𝑓 = 𝑉𝑟𝑒𝑓 − 𝑉𝑑 = 𝑉𝑟𝑒𝑓. 𝐷 𝑉𝑟𝑒𝑓 − 𝑉𝑑 = 1 𝑇𝑆 𝑇𝑂𝑁 𝑉𝑟𝑒𝑓. 𝑑𝑡 0 𝑉𝑑 1−𝐷 40 Dept. of EEE, GEC, Thrissur Simulation of Boost converter using OCC Vo Vd Vref 1 D Vref Vd DVref 1 Ts TON V ref 0 dt Dept. of EEE, GEC, Thrissur 41 Performance comparison between OCC and PI during input voltage perturbation a b c • (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur 42 Performance comparison between OCC and PI during output voltage reference perturbation a b c • (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur BUCK-BOOST Converter Vd DTs (Vo )(1 D)Ts 0 Vo D Vd 1 D 𝑉𝑟𝑒𝑓(1 − 𝐷) = 𝑉𝑖𝑛. 𝐷 𝑉𝑟𝑒𝑓 1 = 𝑇𝑆 𝑇𝑂𝑁 (𝑉𝑖𝑛 + 𝑉𝑟𝑒𝑓). 𝑑𝑡 43 Dept. of EEE, GEC, Thrissur 44 BUCK-BOOST Converter -OCC In closed loop, the output voltage Vo should be equal to reference voltage Vref Hence by rewriting the equation, Vref (1 D) DVd Vref D(Vd Vref ) Vref 1 Ts TON (V d 0 Vref )dt 45 Dept. of EEE, GEC, Thrissur Closed loop control of Buck boost converter using OCC D V0 Vd Vref 1 D Vref (1 D) DVd Vref D(Vd Vref ) Vref 1 Ts TON (V d 0 Vref )dt Dept. of EEE, GEC, Thrissur 46 Performance comparison between OCC and PI during input voltage perturbation a b c • (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur 47 Performance comparison between OCC and PI during output voltage reference perturbation a b c • (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller Dept. of EEE, GEC, Thrissur 48 OCC vs. PI OCC Buck converter input voltage variation Buck converter reference voltage variation Boost converter input voltage variation Boost converter reference voltage variation Buck Boost converter input voltage variation Buck Boost converter reference voltage variation Settling time Maximum deviation steady state from Settling time Maximum deviation steady state from Settling time Maximum deviation steady state from Settling time Maximum deviation steady state from Settling time Maximum deviation steady state Settling time Maximum deviation steady state 6ms 35ms 0.8V 4.2V 4ms 40ms 0.5V 0.2V 1ms 50ms 0.1V 9V 10ms 25ms 1V 6ms from 1V 4ms from PI 2V 1V 25ms 5V 25ms 2V 49 Dept. of EEE, GEC, Thrissur PI Vs. OCC :-Settling time performance 60 50 40 OCC 30 PI 20 10 0 1 2 3 4 5 6 1:- buck input perturbation 2:- buck output reference perturbation 3:- boost input perturbation 4:- boost output reference perturbation 5:- buck boost input perturbation 6:- buck boost output reference perturbation Dept. of EEE, GEC, Thrissur 50 Conclusion • Compared to PI controller, OCC gives a better transient performance for DC-DC converter. • Less settling time • Less maximum deviation from steady state • Can find wide applications in drives and renewable energy sources. Dept. of EEE, GEC, Thrissur 51