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FERMENTATION PRODUCTS • • • • • • • • • • • • Antibiotics Beverages Enzymes Foods Organic acids Fats Solvents Bacterial insecticides Vitamins & growth factors Amino acids Steroids Miscellaneous • Antibiotics » » » » » » » » Chloramphenicol Erythromycin Neomycin Novobiocin Penicillin Streptomycins Tetracyclines Vancomycin • Steroids » Cortisone » Hydrocortisone » Prednisolone • Enzymes » » » » » » » Amylase Catalase Cellulase Invertase Lipase Proteases Streptokinases • Beverages » Wine, beer • Organic acids » » » » » Citric acid Lactic acid Gluconic acid Fumaric acid Itaconic acid • Solvents » » » » Acetic acid Acetone Butanol Propanol • Polymers » Dextran » Derivative of hydroxybutyric acid • Insecticides » spores of B.thuringiensis • Miscellaneous » Sorbose (intermediate in ascorbic acid manufacture) » Fructose (a liquid sweetner) » Phenylacetyl carbinol (an intermediate in L-ephedrin synthesis) Parameters measured/controlled in a bioreactor • Physical • Chemical • Biological Parameters • Physical –Temperature –Pressure –Liquid level –Foam level –Agitator speed –Power consumption –Gas flow rate –Medium flow rate –Culture viscosity –Gas hold-up Parameters • Chemical –pH –Dissolved oxygen –Dissolved CO2 –Exit gas composition –Broth composition (substrate, product, ion concentrations, etc., ) Parameters • Biological –Biomass concentration –Enzyme concentration –Biomass composition (such as DNA, RNA, proteins, ATP/ADP/AMP/NAD/NADH levels) –Viability –Morphology Aerobic & Anaerobic Fermentations • Obligate Aerobes – Without oxygen, can’t grow/survive – E.g. Fungi, algae and bacteria such as Acetobacter, Thiobacillus – Many of microbes used in industry are obligate aerobes – All moulds belong to this class (e.g. Citric acid production by Aspergillus niger) Obligate Anaerobes • Derive their energy for growth from reactions not involving oxygen • Presence of Oxygen inhibits or is lethal. • Clostridium acetobutylicum is used in the acetone butanol industrial process • C.pasteurianum is an important nitrogen fixer in nature Facultative microbes • Capable of growth either in the presence or absence of Oxygen • E.g. Yeast, S.cerevisiae, used in the production of ethanol