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Current Status of Japanese
Manufacturing Industry
Reinosuke Hara
1
GDP Growth
($billion)
Brazil China
2005
882
India
Japan
USA
Germany
France
2,244
781
4,561
12,434
2,796
2,138
2020
1,870 11,716
2,970
4,978
18,269
3,239
2,646
2050
4,979 38,010
9,407
6,105
37,748
4,474
4,216
2
2008 White Paper Science and Technology
GDP Growth
$trillion
China
USA
India
Japan
3
2008 White Paper Science and Technology
Ranking in Competitive Strength
International Institute for
Management Development
1993
2007
Japa No.1
n
USA No.1
No.
24
No.1
4
Global Share
1985
EU
USA
Japan
China
33%
27%
22%
3%
2005
23%
28%
17%
15%
5
Global Share of Manufacturing
Industry
USA
EU
Japan
China
6
2008 White Paper Science and Technology
Share of Exports
1985
EU
22%
2005
13%
USA
Japan
13%
12%
10%
8%
China
5%
13%
7
Share of Export
- Manufacturing Industry
EU
China
USA
Japan
8
2008 White Paper Science and Technology
R&D Expense
(¥trillion)
2006
USA
\42.8
EU(27)
\31.0
Japan
\18.5
China
\17.9
Germany
\8.3
France
\6.3
Korea
\4.6
UK
\4.5
Russia
\2.3
India
\1.9
Japan 1
France 0.3
2008 White Paper Science and Technology
USA 2.3
EU 1.6
Germany 0.45
UK 0.25
9
R&D Expenses
¥trillion
USA
EU-27
EU-15
Japan
China
Germany
France
Korea
UK
Russia
10
2008 White Paper Science and Technology
India
R&D Expense vs GDP
No.
1
No.
2
No.
Japa
n
Kore
a
USA
2008 White Paper Science and Technology
3.6
1%
3.2
3%
2.6
11
R&D Expense VS GDP
Japan
Korea
USA
Germany
France
EU-15
EU-27
UK
China
Russia
India
2008 White Paper Science and Technology
12
R&D Expense
– Government Subsidies
(¥trillion)
Japa ¥ 3.5
n
USA ¥17.1
18.
5%
42.
8%
13
2008 White Paper Science and Technology
Government Subsidies
¥trillion
USA
EU-27
EU-15
China
Japan
France
Germany
UK
Korea
Russia
India
14
2008 White Paper Science and Technology
Number of Researchers
Unit 10,000
USA
EU-27
China
EU-15
Japan
Germany
France
Korea
UK
2008 White Paper Science and Technology
15
Number of Students from China
Unit
10,000
Number of Students
from China
16
2008 White Paper Science and Technology
Strategy
1.Promotion of Basic Sciences
2.Promotion of Specific Projects
2-1 Life Sciences
2-2 Information/telecommunication
Electronic tag
2-3 Environment
Filters Biomass
2-4 Nano-technology Nanomaterials
2-5 Energies
Breeder reactor
Alternative energy sources - solar energy, fuel cell
2-6 Production technology
2-7 Social infrastructure
Safety
2-8 Frontier field
17
Space development
Creation of Innovative Researchers
Cooperative research
Projects among universities,
government research institutions and
industry
Technology Licensing
Organization (TLO) 46 TLOs
High-tech clusters
18
Features
1. Wide coverage
From materials industry to assembling
industry
2. Close cooperation
Supplier/customer tie-up
3. High-level ability
Ability for problem solving
4. Multiple skill
Skill to cover R&D, design and production
5. Royalty
Strong royalty feeling to organization
19
Sectors in Manufacturing Industry
Recycling
Finished products
(Assembling)
Parts/Components
Materials
Basic Sciences
Machine tool/Production equipment
Environment/energy saving
Software/IT
20
Pharmaceuticals
¥billion
1,600
1,400
1,200
1,000
800
600
400
200
0
Export
2008 White Paper Science and Technology
Import
21
Software
¥billion
400
350
300
250
200
150
100
50
0
Export
2008 White Paper Science and Technology
Import
22
Comparison
 USA EU
Systemic technology
Aircraft industry
 Japan
Systematic technology
KAIZEN
(Step-by-step improvement)
Automobile industry
23
Japanese Products in Global Market
Materials/Components
Carbon fiber
Toray Mitsubishi Rayon
Super-conductiving cable
Sumitomo Electric
Carbon nano-tube?
24
Machine Tools/Production Equipment
Solar energy
Thin film
ULVAC
Semiconductor
Ion beam
SII NanoTech
Instant noodle
Automation
Fuji Mfg
25
Smallest Wine Glass
Diameter: 2.75 m, Height: 12 m
26
Smallest Wine Glass
Red blood cell
赤血球
Φ8.5μ
m
世界最小ワイングラス
Φ2.75μ
m
27
Customer/Manufacturers Cooperation
Damaged automobile main shaft
Manufacturer of shaft
Steel manufacturer
X-ray analysis – broken shaft
SII NanoTechnology
28
Fluorescence X-ray
X-ray
Fluorescence X-ray
X-ray
Element A&B
29
Cadmium
Cd-Ka
Cd-Kb
30
Instrument
31
Fabrication Process
Hot press
Impurities not distribute evenly
Condensation of impurities
In-line analysis of impurities
32
In-line inspection of steel
SFT200
Measurement of Cobalt and Manganese in steel
33
Trumpet
Vienna Philharmonic
Mild/soft sound
Brass-Copper/Zinc alloy
Iron, manganese, etc
34
Trumpet
Brass-Copper/Zinc alloy
High purity brass – Copper/zinc ratio
Sharp/clear sound Copper 70%
Zinc
30%
35
Verdi Aida
Karajan – Vienna Philharmonic
R. Tebaldi 1959
Traditional trumpet
M. Freni 1979
High-purity brass
Yamaha trumpet
36
Art Products
Paintings
Chemical composition
of pigment
Antique
Element analysis
Age determination
37
Summary
 Research and development ← Enough funding
Valley of death
 Commercialization ← Lack of financing
New business
38
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