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TRANSFORMER LOSSES & EFFICIENCY Lecture No. 06 By. Sajid Hussain Qazi Transformer Ratings Transformers are rated to supply a given output in Kilo Volt Amps or KVA at a specified frequency and terminal voltage. Transformer Ratings They are NOT rated in Watts The load power factor is unknown Apparent Power S V I ActivePower S PF ActivePower S PF Problem S = 2 kVA V1 = 6,351 V V2 = 230 V Power output at unity PF ? Power = S x PF P = 2 kVA x 1 P = 2 kW Problem S = 2 kVA V1 = 6,351 V V2 = 230 V Full load secondary current at 0.8 PF ? S I V PF 2000 I 230 0.8 I = 10.87 A Problem S = 20 kVA V1 = 1270 V (a) V2 = 200 V Power output at unity power factor Power S PF P 20,000 1.0 P = 20 kW Problem S = 20 kVA V1 = 1270 V (b) V2 = 200 V Power output at 0.8 power factor Power S PF P 20,000 0.8 P = 16 kW Problem S = 20 kVA V1 = 1270 V (c) V2 = 200 V Full-load secondary current at unity power factor S I VxPF 20,000 I 200x1.0 I = 100 A Efficiency Ratio between Input power and Output Power Output Power η Input Power Input Output Losses Input Power Losses Output Power η η Input Power Output Power Losses Efficiency Efficiency is normally expressed as a percentage Output Power η% 100 Input Power Transformer Efficiency Power In Power Out η = 100% Some Power is used to: Overcome Copper Losses Overcome Iron Losses Problem S = 20 kVA η = 90% V1 = 230 V (a) V2 = 32 V Power output of transformer Power S PF P 100 0.85 P = 85 W PF = 0.85 Problem S = 20 kVA η = 90% V1 = 230 V (b) Out η In Out In η V2 = 32 V PF = 0.85 Power input 85 W In 0.9 P = 94.4 W Problem S = 20 kVA η = 90% V1 = 230 V (c) V2 = 32 V Losses In Out Losses 94.4 85 Losses P = 9.4W PF = 0.85 Transformer Losses Copper Losses (Cu) •Varies with load current •Produces HEAT •Created by resistance of windings •Short circuit test supplies copper losses Short Circuit Test Copper Losses (Cu) Limited Supply Voltage ≈ 5-10 % Secondary Short Circuited Wattmeter indicates Copper Losses (Cu) Short Circuit Test Copper Losses (Cu) •Finds Cooper losses at full load •Copper losses vary with the square of the load Full load Cu loss = 100 W Transformer loaded at 50% Copper loss 0.5 100 2 Copper loss 0.25 100 PCu = 25 W Cu Losses (W) Copper Losses (Cu) 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 % Load 70 80 90 100 110 Transformer Losses •Fixed Iron Losses (Fe) •Always present •Related to transformers construction Eddy Currents Reduced by laminations Produces HEAT Hysteresis Reduced by using special steels in laminations Open Circuit Test Finds Iron Losses (Fe) Full Supply Voltage Secondary Open Circuit Wattmeter indicates Iron Losses (Fe)