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Industrial Systems Digital Generator Protection System • Microprocessor Based Protection, Control and Monitoring System • Waveform Sampling • User Friendly • GE/Hydro Quebec Joint Development 1 Industrial Systems 2 Industrial Systems System Overview • • • • Multiple Microprocessors Sampling Rate = 12 Samples/Cycle 20 MHz Operation Auto Gain Change A/D Converter DSP’S 3-TMS320 8 CURRENTS 4 VOLTAGES FILTER AND MUX MICROPROCESSORS 2-80C186 ANALOG TO DIGITAL CONVERTER REMOTE PC MMI TIME SYNCH (IRIG-B) 6 CONTACT INPUTS 4 TRIP RELAYS DIGITAL INPUTS/ OUTPUTS 11 AUXILIARY RELAYS 3 Industrial Systems Applications • For Small, Medium and Large Generator Protection • Suitable for Variety of Prime-Movers - Gas, Steam, Hydro Turbines • Most Commonly Used Protection Functions Packaged in a Standard Modular Case 4 Industrial Systems Protective Functions (87G) • Stator Differential (87G) – Variable Slope Characteristic • 100% Stator Ground Fault (64G) – Two Overlapping Zones – 95% with Fundamental Neutral OV – 15% with 3rd Harmonic Comparator – or 15% with 27TN Function (Special) • Time Overcurrent with Voltage Restraint (51V) • Current Unbalance (46) – Negative Sequence Overcurrent - I22t – Linear Reset Characteristic • Loss of Excitation (40) – Two Zones of Off-Set Mho X (40) R Offset = X’d 2 Diameter = 1.0 pu Diameter = Xd 5 Industrial Systems Protective Functions (Cont.) (24) VOLTS/HERTZ (%) • Overexcitation or V/Hz (24) 140 – Inverse Characteristic 130 – Instantaneous with Time Delay 120 • Reverse Power (32) 110 – Two Levels 100 • Under/Over Frequency (81) – Multiple Steps (2-4) .01 – Undervoltage Cutoff Feature • Overvoltage (59) – Inverse Characteristic • Undervoltage (27) • Neutral Overcurrent (51GN) Transformer Limit Curve on Generator Voltage Base Generator Manufacturer’s Recommended Protection Curve Relay Characteristic 0.1 1.0 10 TIME (MINUTES) 100 6 Industrial Systems Additional Protective Features • Voltage Transformer Fuse Failure (VTFF) – Internal or External – Block 40 and 51V functions Overcurrent (voltage restraint) AND 51V VTFF+DI6 FD Loss of Excitation Zone 1 AND TL12 40-1 Loss of Excitation Zone 2 AND TL13 40-2 DI6 OR Ext. VTFF ENA PU DO DIS PU=3 Samples DO=5 Samples V2 > 15V SELV2SUP 7 Industrial Systems Adaptive Sampling Interval 30.5 - 79.5 Hz Frequency vs Sensitivity DGP Relay System 64G1 12 11 10 Relative Sensitivity 9 32 8 7 6 5 24 Fixed Sampling Rate of 12 Samples/ Cycle 4 3 32 59 46 2 1 0 0 10 20 30 40 50 60 70 80 90 100 110 System Frequency (Hz) 8 Industrial Systems Additional Protective Features • Accidental Energization Logic 50 (51V Pickup Flag) AND AND AE VTFF V1 < 30V DI1 - GEN. OFF-LINE AND OR PU DO PU=5 sec DO=0.25 sec OR AND AE ARM • Sequential Trip Logic Reverse Pwr. No. 1 INLET VALVE CLOSED AND OR AND TL1 32-1 Seq. Trip Enabled DI1 - GEN. OFF-LINE SELBKDI1 9 Industrial Systems Inputs • (8) Currents – Ia, Ib, Ic, In (Neutral Side) – Ia, Ib, Ic, In (System Side) • (4) Voltages – Va, Vb, Vc (Wye or Open Delta) – Vng (Neutral Ground Xfmr) • IRIG-B Time Synchronization • (6) Digital Inputs – Two External Trip (DI3, DI4) – Generator Off-Line Indication (AE) – Turbine Inlet Valve Close Indication (Sequential Trip) – Oscillography Trigger – External VT Fuse Failure 10 Industrial Systems Outputs • (4) Trip Relays – Two From A Contacts Each – Configurable • (11) Auxiliary Relays – One Form C Contact Each – Four Configurable Alarm Contacts (74A, 74B, 74C, 74D) – Pre-defined Alarm Contacts • Critical Self-Test Alarm • Non Critical Self-Test Alarm • VT Fuse Failure Alarm • Test Pickup Indication • Test Trip Indication • Loss of Power Supply No. 1 • Loss of Power Supply No. 2 11 Industrial Systems Simplified Logic Diagram Stator Differential (87G) Accidental Energization (AE) OR TRIP A 94G Reverse Pwr.(32-1, 32-2) Overvoltage (59) OR TRIP B 94G1 OR TRIP C 94G2 OR TRIP D 94G3 OR ALARM 74A OR ALARM 74B OR ALARM 74C OR ALARM 74D Undervoltage (27) Overcurrent with voltage restraint (51V) Current Unbalance - Trip, Alarm (46T, 46A) Stator Ground - Zone 1, 2 (64G1, 64-2) Neutral Overcurrent (51GN) Overexcitation, Trip (24T) Generator On-Line Overexcitation, Trip (24T) Generator Off-Line CONFIGURABLE LOGIC Loss of Excitation (40-1, 40-2) Under Frequency (81-1U, 2U,3U,4U) Over Frequency (81-1O, 2O,3O,4O) 12 Industrial Systems Monitoring • • • • Present Values Trip Circuit Monitor Fault Reports (Last 3 Faults) Sequence of Events (Last 100 Events) • Self Tests 13 Industrial Systems Present Value Monitoring • Currents – System and Neutral Side (Ia, Ib, Ic, In) – Negative Sequence • Voltages – Va, Vb, Vc – % 3rd Harmonic Voltage (Phase and Neutral) • Megawatts • Mvars • Frequency • Status of Digital Inputsor Display Selected Parameters Scroll on Command 14 Industrial Systems Trip Circuit Monitor • Trip Voltage Monitor – Normal Condition – Four Trip Circuits (94G, 94G1, 94G2, 94G3) • Trip Current Monitor – Trip Condition – Four Trip Circuits (94G, 94G1, 94G2, 94G3) – Seal-in of Output Relay • Disable/Enable Feature 15 Industrial Systems Communications • Local MMI (Standard) – 2 Level Password Protection – 16 LED Alphanumeric Display – Keypad with 20 Keys – Separate Function Keys for • Settings • Action • Information – 19 LED Targets – Status LED – Local Printer Port (AA, CA models) 16 Industrial Systems Communications [-] Relay Functions Login Logout Change access level Hang up phone Actions . . . Information . . . Settings . . . Phone disconnected DGP COMMUNICATIONS 1.35 Local Functions Setup Help • Remote Access – Via RS232 & “DGP-LINK” Software – Front and Rear RS232 Ports – 3 Level Password Protection • Access to: – Present Values – Fault Report – Sequence of Events – Oscillography – Manual Control – Relay Settings 17 Industrial Systems Present Values GEN Simulator DGP 0000 PRESENT VALUES Station ID:MALVERN Generator ID:MODEL GENERATOR 10/28/9314:37:23:446 IAS: 5696.0 A -014 DEGS IBS: 5488.0 A -142 DEGS ICS: 4864.0 A 104 DEGS IAR: 5680.0 A -014 DEGS IBR: 5456.0 A -142 DEGS ICR: 4880.0 A 104 DEGS NEGATIVE SEQ CURRENT: 08.1 % 3RD HARM PH: 00.1 % VAN: VBN: VCN: 008.5 KV 008.1 KV 008.2 KV WATTS: +126.33 MWATT VARS: GEN OFF-LIN: OPEN DIG IN 3: OPEN OSC TRIG: OPEN INLET VLV: OPEN DIG IN 4: OPEN EXT VTFF: OPEN FREQ: 60.00 SAMPLING FREQ: 3RD HARM N: 000 DEGS -118 DEGS 122 DEGS 03.7% +041.95 MVAR • • • • • • Currents Voltages Watts Vars Frequency Negative Sequence Current • 3rd Harmonic Voltage • Status of Digital Inputs 720.0 18 Industrial Systems Fault Report Gen Simulator DGP 0000 FAULT REPORT – – – – – Station ID:MALVERN Generator ID:MODEL GENERATOR FAULT#: 02 FAULT DATE: 08/09/93 FAULT TYPE: ABC TRIP TYPE: 87G PREFAULT -------------------------------------IAS: 0128.0 A IBS: 0208.0 A ICS: 0080.0 A TRIP TIME: 05:10:37:829 SYSTEM OPERATING TIME: 000008 FAULT -----------------------------------------------------IAS: 014672 A IAR: 015664 A IBS: 015264 A IBR: 016704 A ICS: 013600 A ICR: 014960 A INS: 0048.0 A INR: 0384.0 A VAN: 010.2 KV VBN: 010.2 KV VCN: 010.0 KV WATTS: +1888.5 KWATT VARS: +3777.0 KVAR VN: 047.0 V Currents Voltages Watts Vars Frequency Post Fault – – – – VAN: 693.0 V VBN: 693.0 V VCN: 679.4 V FREQ: 60.00 Prefault Currents Voltages Trip Targets Operating Time Selected Events Last 3 Faults Stored 05:10:37.834 87G PHASE A ON 05:10:37.834 87G PHASE B ON 19 Industrial Systems Sequence of Events GEN Simulator DGP 0000 Events Station ID:MALVERN Generator ID:MODEL GENERATOR 10/29/93 14:39:54:971 94G TRIP CIRCUIT OPEN ALARM ON 10/29/93 14:33:35:661 94G2 TRIP SIGNAL RESET 10/29/93 14:33:35:660 32-1 OFF 10/29/93 14:33:35:639 32-2 OFF 10/29/93 14:33:34:396 32-1 ON 10/29/93 14:33:31:997 TURBINE INLET VALUE CLOSED 10/29/93 14:33:28:423 GENERATOR OFF-LINE 10/29/93 14:33:26:452 94G2 TRIP SIGNAL ON 10/29/93 14:33:26:451 32-2 ON 10/29/93 14:27:09:878 GENERATOR ON-LINE 10/29/93 14:27:04:968 TURBINE INLET VALUE OPEN 10/29/93 14:26:54:263 94G3 TRIP SIGNAL RESET 10/29/93 14:26:54:262 64G1 OFF 10/29/93 14:26:50:911 TURBINE INLET VALUE CLOSED 10/29/93 14:26:47:584 GENERATOR OFF-LINE 10/29/93 14:26:42:604 94G3 TRIP SIGNAL ON 10/29/93 14:26:42:603 64G1 ON 10/29/93 14:25:44:444 GENERATOR ON-LINE 10/29/93 14:25:38:202 TURBINE INLET VALUE OPEN 10/28/93 16:32:31:642 REMOTE - SETTINGS CHANGE DONE 10/28/93 16:32:30:882 REMOTE - SETTINGS CHANGE STARTED • Operational Events – Setting Changes – Fault Data – Status • Diagnostic Self-Test Events – Warning (Non-Critical Alarm) – Failure (Critical Alarm) • Time Tagged to 1ms Resolution • Last 100 Events Stored • Available at Communication Port or at Printer Port 20 Industrial Systems Sequence of Events • Events Include: – Trip Signal ON / RESET – Protection Function ON / OFF – Digital Input Status – VT Fuse Failure Alarm ON / OFF – Trip Circuit Open Alarm ON / OFF – Trip Circuit ENERGIZED / NOT ENERGIZED – Password Changed – ENABLE / DISABLE Outputs – Setting Change START / DONE – Failure Messages (Critical Self-Test Alarm) – Warning Messages (Non-Critical Self-Test Alarm) 21 Industrial Systems Oscillography Data Currents and Voltages Digital Flags Internal and External Oscillography Triggering 120 Cycles of Storage Capability Up to 20 Cycles Prefault Data Up to 3 Trip Event Captures ASCII File Format (Readable by EXCEL/LOTUS/DGP-DATA) Fault Report and Settings Saved for Each Fault 22 Industrial Systems Hardware and Packaging • Testing and Trouble Shooting – Optional MOD-10 Modular Test and Connection Plugs for Current/Voltage Injection • Draw-Out Modular Construction – Plug-In Modules for Test and Maintenance – Removable Door – Target Clearing Through Door • Self-Test Diagnostics – Critical Alarm – Non-Critical Alarm 23 Industrial Systems Nomenclature Selection Guide DGP* * * A * * 1 1 AMP Rated 5 5 AMP Rated 0 One power supply, 48 Vdc 1 One power supply, 110/125 Vdc 2 One power supply, 220/250 Vdc 3 Two power supplies, 48 Vdc 4 Two power supplies, 110/125 Vdc 5 Two power supplies, 220/250 Vdc A With Test Blocks B Without Test Blocks A Future Use A Function Group A See B Function Group B DGP Selection C Function Group C Guide A Revision Level 24 Industrial Systems DGP Selection Guide FUNCTIONS & FEATURES Stator Differential 87G Current Unbalance 46 Loss of Excitation 40-1, 40-2 Anti-motoring 32 OC - voltage restraint 51V Stator Ground 64G1 (Fundamental OV) Stator Ground 64G2 (3rd Harm. Comparator) Neutral OC 51GN Over Excitation 24 (Volts/Hz) Over Voltage 59 Under Voltage 27 Under Frequency 81-U Over Frequency 81-O Accidental Energization Logic Sequential Trip Logic Voltage Transformer Fuse Failure VTFF Oscillography Data Capture Communication Ports Printer Output IRIG-B Input Example: power A B C X X X X X X X 2 Setpoints X X X X X 4 Setpoints 4 Setpoints X X X X 2-RS232 X X X X 1 Setpoint 2 Setpoints X X X X X X X X X X X X X 2 Setpoints 4 Setpoints 2 Setpoints 4 Setpoints X X X X X X X 2-RS232 X X 2-RS232 DGP54BACA - DGP rated 5 amperes, 50/60 Hz, 110/125 VDC redundant supplies, no built-in test blocks, function group A, revision A. 25