Download Kein Folientitel

Steps in Enterprise Automation / Optimization
Enterprise Resource Planning,
Advanced Planning System
(ERP, APS)
Manufacturing Execution
Systems
(MES)
Process Control Systems
Electrical & Instrumentation
Process
<Investitionsanteil PMT>
Drathen (BTS-PMT IPS)
Seite 1; 2003-01-24
• Sales planning, (rough) capacity planning, availability planning
•
•
•
•
Horizontal and vertical integration (interfaces to ERP and PCS systems)
Material flow management
Process / laboratory data acquisition and administration (LIMS, PIMS)
Data analysis/process management (data mining, key performance indicators,
Performance monitoring, alarm analysis)
• Training simulators
• Asset management (preventive maintenance devices / process diagnosis)
• Production planning (of campaign, space and personnel deployment;
production fine planning)
• Manufacturing execution (electronic batch recording, recipe administration, order
accounting, tracing of batches/materials)
• Control systems (PLS, SPS, safety-related systems; recipe control,
Start-up / shut-down recipes, load alternation, material flow control)
• Process optimization (control optimization, advanced control)
• E-technology & measurement and control technology (sensors, actuators, buses,
concepts for power supply and distribution, redundancy concepts, MCC, etc.)
• Process analysis technniques
• Logistics control
• Logistics administration
Process Management Technology
Systems
SAP: Enterprise Resource Planning (ERP)
WM
Warehouse
Management
APO
Advanced Planner
and Optimizer
MM
Material
Management
QM
Quality
Management
PP-PI
Production Planning
Process Industry
PM
Plant
Maintenance
Exchange of information
Technical
logistics
(MIMS)
Manufact.
prep.
(control status)
Manufact.
execution
(batch)
Manufact.
data
evaluation
Laboratory
automation
(LIMS)
Asset
managemt.
Perform.
monitoring
Advanced
Process
Control
Manufacturing Execution System
Process
control
Control system
Sensors, actuators
Feed logistics
<Investitionsanteil PMT>
Drathen (BTS-PMT IPS)
Seite 1; 2003-01-24
PAT online
Offline analysis (lab.)
Plant - Operation - Process - Laboratory
Process Management Technology
Product logistics
PMT Investment and Assembly Share
23% of Total Plant Investment
1% Supply Chain and Logistics
3% MES Systems
3% Control systems
Total costs of
plant
100 %
3% Electroengineering
3% Final control equipment
8% classical sensors
2% Process analysis systems
Mean value of
15 assessed projects
Period: 2000 - 2002
<Investitionsanteil PMT>
Drathen (BTS-PMT IPS)
Seite 1; 2003-01-24
Process Management Technology