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7TH International Conference on Nuclear Engineering Tokyo, Japan, April 19-23, 1999 ICONE-7458 USE OF ABB ADVANT POWER FOR LARGE SCALE INSTRUMENTATION & CONTROLS REPLACEMENTS IN NUCLEAR POWER PLANTS John L. Pucak: [email protected] Edgar M. Brown: [email protected] ABB Combustion Engineering Nuclear Power Windsor, Connecticut, USA One of the major issues facing plants planning for life extension is the viability and feasibility of modernization of a plant’s existing I&C systems including the safety systems and the control room. This paper discusses the ABB approach to the implementation of large scale Instrumentation and Controls (I&C) modernization. ABB applies a segmented architecture approach using the ADVANT® Power control system to meet the numerous constraints of a major I&C upgrade program. The segmented architecture and how it supports implementation of a complete I&C upgrade either in one outage or in a series of outages is presented. ADVANT Power contains standardized industrial control equipment that is designed to support 1E applications as well as turbine and non-1E process control. This equipment forms the basis for the architecture proposed for future new nuclear plant sales as well as large scale retrofits. Keywords Modernization, ADVANT, Architecture, Hierarchy, Benefits, Controls 1 Introduction The modernization of I&C in nuclear power plants has traditionally been performed on a case by case piecemeal basis. This has often propagated problems that existed before upgrading to the new systems. An alternative approach is to make a complete I&C plant upgrade based on a unified approach and architecture. This method provides not only new equipment, but a modern upgrade philosophy as well. Modernization of the I&C systems and the control room to take advantage of advanced technology is a viable option to support continued and extended plant operation for the earlier generation nuclear plants. 1 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved The following basic goals and objectives are applied to I&C modernization programs. • The modernization program will utilize modern I&C technology that has been proven by experience and exhibits low technical risk. • The modernization program will be accomplished during regularly scheduled outages to maintain (and not interrupt) present plant power production capability. The impact on the operator and the associated human factors issues as the control complex goes through a series of changes must be carefully planned and synchronized with training and simulation programs. Likewise, because much of the change-out work for the new I&C is done during an outage, special attention must be paid to the operability of the I&C needed to support a safe and efficient refueling. 2 ABB Approach to I&C Modernization ABB’s approach to I&C modernization includes the design, manufacturing, installation and commissioning of proven, state of the art I&C equipment for replacement of currently installed equipment. The new systems provide continuity with previous functionality while taking advantage of enhancements inherent in modern digital based designs. I&C modernization covers restoration of the functions of the currently installed systems and components and realization of defined new functions. It also addresses possible improvements from the current situation that would be realizable with the new technology. Installation of new equipment is accomplished over a multi year period during scheduled outages and, where permissible, during plant operation. In a similar manner, some preparatory work will be done in earlier outages in order to assure completion of work scheduled for a specific later outage. Work Packages approved by the utility are used to control all site work. These packages contain design, licensing, installation and testing information associated with a specific modification. The complete I&C upgrade is implemented through Work Packages with separate and interrelated time schedules for their implementation. 2 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved The design and implementation of the software and hardware will enable the plant operation to proceed with minimal interference with present operations while the I&C modernization goes forward. The implementation will proceed in a manner that installs each Work Package so that succeeding modifications will not require extensive rework or replacement of interim hardware and software. The hardware will improve operability without the necessity for drastic operator training. 3 3.1 Design Considerations Knowledge and Experience ABB has long term knowledge and experience in the design and implementation of analog and computer based monitoring, control and protection systems in nuclear power plants. This is supplemented with an extensive experience base in I&C upgrades. ABB applications represent powerful tools for diagnosis, long-term monitoring and optimization of power plant processes. They range from detailed process history and logs to complex calculations and systems serving as diagnostic and decision support tools. Analog and digital protection system designs have been developed and installed in over 20 nuclear plants over the last 20 years. Additionally, ABB NSSS and turbine control systems have played a significant role in the successful operation of plants throughout the world. ABB’s ADVANT Power product line has an extensive experience base in industrial and power applications. The equipment has been installed in many operating nuclear plants for various applications. Additionally, it has a proven record of user friendliness with systems and hardware that will enhance plant safety while improving plant availability and reliability. A major highlight of ADVANT Power product line is its comprehensive scope of applications addressing the particular needs of power plants. These applications are based on ABB's in-depth knowledge of and experience in the power generation industry, have been refined in close cooperation with clients, and are fully integrated into the control system. 3 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 3.2 Main Control Room (MCR) The work space design used by MCR personnel on a daily basis is an extremely important part of the human factors design process. ABB recognizes that there is the need for close cooperation between the operational and engineering staff and the control room designers to ensure that the new design is effective and provides a comfortable environment for both this generation of operators and those to come over the next 20 years. ABB’s approach to modernization provides; • A smooth, evolutionary transition from the existing control room to an advanced control room • Safe, efficient operation through all Work Packages • 1E hard devices remain where appropriate • Software based controls and displays provide the operator with better information • Computer based turbine control • Extensive graphical display capability provided by the ABB ADVANT Power control system 3.3 Design Considerations 3.3.1 Logistical & Practical Considerations Several logistical criteria are established as part of the preliminary design. These included the following. • • • • • • • • • • Cabinets must be easy to move during an outage Where possible, one for one installation with an existing panel or enclosure Cabinets should be designed for pre-wiring to reduce on site wiring. Minimal relocation of equipment after final testing Minimum relocation of discrete indications and controls Minimum interference with operator’s daily activities Limit the total number of times the operator is faced with a change Increase the use of soft control Provide large screen displays Provide a control ‘environment’ that will be comfortable for the present operators as well as for the operators of the future 4 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 3.3.2 Licensing ABB has broad experience in designing licensable I&C architectures for international customers. Foremost in this experience is the licensing of the Nuplex 80+ Advanced Control Complex portion of ABB’s System 80+ Advanced Light Water Reactor. Through the licensing process, ABB worked with the US Nuclear Regulatory Commission (USNRC) to resolve digital I&C equipment issues specific to USA licensing authorities. As a result, ABB designed into the Nuplex 80+ architecture diversity and defense-in-depth between the safety and non-safety systems. Although Nuplex 80+ is a complete design for new power plants, the basic principles are also applied to upgrades in the international market. 3.3.3 Diversity and Defense in Depth The ABB approach for I&C modernization contains architectures which are consistent with international licensing practices. The architecture described below recognizes the benefits from ABB’s licensing experience and incorporates different equipment for Class 1E applications from that used for non-safety systems. This provides diversity in support of defense-in-depth of the overall design. In addition, where appropriate, ABB includes a diverse non-safety system to generate a reactor trip on specific conditions. For the design described below, Class 1E systems use the ADVANT Power AC 160 processor with S600 local I/O. For the non-safety systems for reactor and turbine control, ABB uses the ADVANT Power 450 controller and the ADVANT Power S800 distributed I/O. 3.3.4 Installation In order to assure a seamless transition from existing hardware and software to the new equipment, care must be given to the dismantling and advance preparations for each work package, followed by the installation process. Whereas complete system or sub-system changeover during an outage is the simplest, it is more likely that portions of the existing systems and components will need to be re-used and/or reinstalled to return to plant operability, at least on an interim basis, until the system changeover can be completed. Furthermore, preparations before the given outage are important to meet the schedule window. In order to be able to implement new I&C systems in scheduled outages the installation strategy is very important. The installation should not be seen as a stand-alone activity, it is an integrated process with detail design and very thoroughly planned, testing and commissioning. 5 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved The basic strategy is to engineer locations for new cabinets to allow pre-installation as much as possible before an outage. To accomplish this, there may be a need for temporary solutions or rearrangements of existing cabinets in equipment rooms or the MCR. Typical pre-installation is mounting of new cabinets, building new raceways, installing new cables in new cabinets and installing new field equipment. The goal is to have all I/O and cabinets and as much cabling as possible, installed before the outage and to do a large part of the testing. The benefit of having all central equipment and infrastructure installed pre-outage is that it is only necessary to connect the objects and sensors during the outage. Defining the right sequence, with good planning and coordination for mounting the field equipment, makes it possible to start commissioning early and will shorten the outage length. 4 ABB ADVANT Power Control System Figure 4-1 ADVANT Power Control System 4.1 System Overview The ADVANT Power Control System is a scaleable, distributed control system for power plants. It is based on the proven ADVANT Power OCS, (Open Control System), hardware platform, and enhanced by power plant specific products. It combines ABB's far-ranging expertise and know-how as a major supplier of both power generating equipment and control systems. 6 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 4.2 Scalability and Reliability The ADVANT Power Control System comprises a range of products suitable for use in power plant application. Depending on the size, complexity and demands of the power plant or parts thereof, ADVANT Power Control System components can be combined to provide the most cost- and performance-effective solution. Initially, the investment can consist of stand-alone process controllers, and, optionally, local operator stations for control and supervision of a specific process section. Several process controllers can be interconnected and, together with central operator and information management stations, can make up a control network. ABB is committed to providing the highest quality products designed to operate under the harshest of environments. High internal quality standards ensure that ABB development, manufacturing and engineering practices withstand the toughest scrutiny. ABB uses state-of-the-art production methods to produce highly reliable control systems. In addition, self-diagnostic routines safeguard hardware and software integrity. Additional reliability can be achieved through redundancy at all levels. 4.3 Complete Vertical and Horizontal Integration ADVANT Power manages logic control just as easily as it manages sequence, closed-loop and drive control as well as protection functions, all in the same hardware and software. This "horizontal" integration of functions allows control engineers to solve control problems in a natural way and freely mix the different control disciplines in application programs without limitations imposed by the system itself, and it enables process operators to supervise and control the entire plant from a single workplace. Thanks to the incorporation of open system standards, ADVANT Power also supports the "vertical" integration of process execution, process operation and optimization, and enterprise management by providing to each the relevant information. This allows plant managers to examine key aspects of power generation at any time - in real-time - and it facilitates process operators to plan for generation adjustment, to access the current cost of generated power, or to survey the long-term plant behavior. ADVANT Power promotes a single consistent and user-friendly environment for all engineering and management tasks, fostering better communication between people and higher organizational flexibility. 7 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 5 5.1 Sample Architecture Hierarchy The I&C architecture is designed to provide a well-structured control and display hierarchy. The general assignment of ADVANT Power equipment to portions of the I&C architecture is shown in Figure 5.1. A block diagram of the overall I&C Configuration is provided as Figure 5.2. It details how the various levels and segments of the hierarchy interface to provide an integrated control structure. The strength of this architecture is that it is composed of well-proven, standard products that have been adapted to provide a cost-effective realization of the architectural, functional, and performance requirements. Figure 5.1 I&C Hierarchy Operator Control & Monitoring Level Hard MMI HSSL – actuation AF 100 – MMI Communication Level Processing Level AC 160 actuation and control S600 Local I/O Hard & Soft AS 500 OS AF 100 – Control MB 300 Inform. Ethernet TCP/IP AC 450 control AC 70 MMI Plant Computer S 800 Distributed I/O Process Interface Level Class 1E Non-Safety 8 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 5.2 Operator Control & Monitoring Level of the Hierarchy At the highest level of the I&C architecture are the systems which directly support the operator in monitoring and control of the plant. These systems include: • • Video Display Unit (VDU) Interfaces and Discrete MMI Device Interface 5.2.1 Operator Video Display Unit Interface The operator interface for the displays and controls presented on Video Display Units include the following major elements. Large Display Screens – for providing overview information on the reactor, turbine and overall plant. There are three Large Display Screens; one for an Integrated Plant Status Overview (IPSO), one for a Reactor Overview, and one for a Turbine Overview Operator Console Displays – for providing detailed control and display information for the reactor and turbine located on the operator’s consoles. On the Reactor Console there are four VDUs, two for reactor and overall plant display and control, and two for alarms. On the Turbine Console there are three displays per turbine. For each turbine, there are two for turbine control and display, and one for alarms. Each VDU has an operator interface for interacting with the display to effect the required display and control functions. The VDUs and their associated Man Machine Interface (MMI) are supported by ADVANT Power AS 500 operator workstations (AS 500 OS). The AS 500 OS receives plant information from the MasterBus 300 plant information network. Soft control commands are sent from the AS 500 OS to the appropriate controller via the MasterBus 300 network. 9 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 5.2.2 Operator Interface for Discrete MMI Devices The operator interface includes discrete devices for implementing selected portions of the MMI design, such as the Class 1E controls and displays, in the Main Control Room. Each major segment of the plant control system supports discrete MMI devices such as meters, switches, controllers, recorders, etc. The discrete MMI devices are interfaced to the control systems by means of I/O and processors mounted within the Main Control Panels and pre-wired to the MMI devices. The I/O processors and associated I/O are separated into three major segments: • Class 1E segment with four separate and independent channels of I/O and associated AC 160 processors. Each channel of Class 1E MMI communicates with a separate AF 100 network segment dedicated to that channel as described in the Communications Level. • Process 2E (non-safety) segment with distributed AC 70 controllers and associated S 800 I/O. The reactor 2E segment communicates with the reactor 2E controllers by means of a dedicated AF 100-network segment for reactor 2E MMI. • Turbine 2E segment with distributed AC 70 controllers and associated S 800 I/O. The turbine 2E segment communicates with the turbine 2E controllers by means of a dedicated AF 100-network segment for turbine 2E MMI. Each of the three major MMI segments utilizes local controllers to provide very fast response to operator commands. High speed, dedicated AF 100 network segments are used to communicate MMI control commands to the appropriate main controllers within the segment and to update the segment MMI display devices with information received from the segment controllers. 10 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 5.3 Processing Level of the Hierarchy Different members of the ADVANT Power family of equipment have been selected for the Class 1E functions and the non-safety functions. This selection difference provides diversity between 1E and non-safety, which is consistent with a safety philosophy of “defense in depth.” The different selections also utilize equipment which can efficiently be matched to the tasks and which are standardized within ABB for the 1E and 2 non-safety functions. The ADVANT Power Model AC 100 Series controllers have been qualified for safety applications. The ADVANT Power model AC 450 controller has a significant level of operating experience in a number of process industries including fossil power plant and nuclear power plant control. Following the philosophy of controller selection described above, the ADVANT Power Model 600 Series Local I/O has been selected for the Class 1E functions and the ADVANT Power Model S800 Remote I/O has been selected for class 2E functions 5.4 Communications Level of the Hierarchy The communications level of the hierarchy provides the information paths for communication between the Operator Control and Monitoring hierarchical level and the Processing level of the hierarchy. The Communications Level of the hierarchy for 2E systems contains the following major network elements. 5.4.1 Plant Wide Control Network A high speed, redundant, deterministic network is utilized for critical control functions. This control network utilizes ADVANT Power AF 100 network technology. The 2E control functions are functionally segmented into individual ADVANT Power AC 450 controllers. The segmentation includes: • 1E/2E Interface Controllers – two controllers for interfacing the class1E systems to the class 2E systems. There is one controller for channels A/C and one controller for B/D. The four individual safety channels/trains are isolated before they are connected to the 1E/2E Interface Controllers. The 1E/2E Interface Controllers provide a 1E data server function for the 2E systems, which utilize 1E data. 11 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved • Reactor 2E Controllers –AC 450 controllers (6 shown in the example) for implementing the reactor 2E control functions. • Turbine 2E Controllers - AC 450 controllers (14 shown in the example) for implementing the turbine and secondary plant control functions. The controller segmentation is designed to minimize traffic on the plant-wide control network so that only critical signals between controllers are communicated on this network. The plant wide control network has a bus topology. When bus segments leave a room, they are converted from a wire media to fiber optic media until the bus segment enters the next room where a conversion from fiber optic media back to wire is performed. 5.4.2 Plant Wide Information Network A high speed, redundant information network is provided in the architecture to provide display information for the operator and for transmitting soft control commands to the AC 450 controllers. The plant wide information network is implemented in ADVANT Power Master Bus 300 technology. The plant wide network also supports the collection of plant data for the plant computer system. Transmission of plant computer data for use in operator workstation displays that have a composite of plant computer calculated data points and plant control and display signals from the 2E controllers is also over this network. The topology of the MasterBus network is a logical bus. To improve the bandwidth and to provide for the required isolation between rooms and nodes, the physical topology of the MasterBus network follows a star topology. 5.4.3 Plant Wide Ethernet Network The plant wide Ethernet network utilizes the TCP/IP protocol. This network provides for the following major communications functions: Process Computer to External Systems – for collecting information from external systems, outside the modernization scope. The Ethernet network communicates directly with external systems that use the Ethernet TCP/IP protocol. A gateway is provided to interface external systems that utilize non-Ethernet protocols, such as RS 232. The gateway provides for communications media and protocol conversion for the non-Ethernet based external systems. 12 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved Plant Computer to AS 500 OS Workstations – for transmitting operator requests for display information to the plant computer from the workstations and for transmitting display information from the plant computer to the workstations. X Terminal Display – for support of display information in the Main Control Room Panels. The X terminals are connected to the workstations and the plant computer network The plant computer and Ethernet Switches are connected to a Fast Ethernet Backbone (100 Mbps). The Ethernet switches provide separate 10 Mbps connection to the connected nodes. A typical switch segment is shown which contains two workstations and 6 X terminals. The typical node connection applies to 6 of the switches. The two additional Ethernet switches would connect the gateway for the external systems and the five remaining AS 500 OS workstations. 5.4.4 Class 1E Communications The Class 1E-safety systems are divided into four separate and independent channels/trains. Each channel has an internal communications network and an external communications network. The external networks that leave a channel boundary are as described below. 5.4.4.1 External Communications 5.4.4.1.1 Inter-channel Trip Actuation Status Each channel provides its Bistable trip status to the other three channels over a point to point, high speed, deterministic data link. These links are fiber optic and are configured to provide communications isolation between channels. 5.4.4.1.2 External Transfer of 1E Information to 2E Each channel has communications isolation and electrical isolation to provide 1E signal and status information to the 2E systems for control and display functions In addition, for the Class 1E signals and status information leaving the channel boundary, there are two elements in the communication path to the 2E systems. First, the Class 1E-channel gateway processors provide communication isolation from the processors internal to a channel. The fiber optic cable that connects the gateway to the 1E/2E Interface Controller provides electrical isolation. The communications between the channel gateway processors and the 1E/2E Interface Controllers is ADVANT Power AF 100. 13 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved The 1E/2E Interface Controllers receive the information from the gateway processors and then provide a data server function for the 2E systems. 5.4.4.2 Class 1E Internal Communications The Class 1E channels perform the following major internal communications functions: 5.4.4.2.1 Actuation Communications The actuation communications functions involve the transmission of channel trip status information through the trip/actuation path as follows: 1. Channel trip to Local Coincidence Logic (LCL) 2. ESF Actuation status from the LCL to the 1E Division Controller (LCL directly initiates reactor trip) 3. ESF Actuation Status, ESF Reset Status, and Diesel Sequence Control Commands to the Loop Controllers. The Loop Controllers utilize the actuation status, reset status and diesel sequence status to determine the system level command that override the manual control from the MMI. The primary method of communicating actuation status information is by the use of the ADVANT Power High-Speed Serial link (HSL). HSL is a cyclic transmission of status on a point to point basis and is deterministic. As will be described below, the interface and test network is used to transmit a diverse actuation status from the channel trip through the trip/actuation status path to provide a diverse back up to the HSL. An AF 100 deterministic network connects the Main Control Room Panel discrete 1E MMI processors to the Division and Loop Controllers that provide for control of 1E objects and display of 1E loop information. The connection from the Main Control Room to the Relay Room utilizes fiber optic media. The AF 100 MMI network is redundant within the channel. Also connected to the AF 100 MMI Network are the soft controllers and displays in the Remote Shutdown Panel (RSP). A command from the RSP soft controller will cause the Division and Loop Controllers to transfer control from the Main Control Room to the RSP. The Division Controllers pass the control transfer commands to the Bistable and LCL Processors over the interface and test network connections. 14 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 5.4.4.2.2 Interface and Test Processor Network The interface and test processor (ITP) network is an AF 100 network that has the following major functions: • Automatic testing of the safety system functions by the ITP processor • Communication of the Bistable and LCL Processors with the Safety System Operators Module on the reactor operators console • Communication for maintenance, manual semiautomatic test, and manual test functions from the Maintenance and Test Panel (MTP) • Transmission of diverse backup actuation commands from the LCL processors to the Division and Loop Controllers 5.5 Process Interface Level of the Hierarchy The ADVANT Power System offers both Class 1E qualified I/O systems based on S600 I/O and Class 2E I/O systems based on S800 I/O. Both I/O systems cover all data acquisition tasks needed in power plant control as T/C, RTD inputs, time stamping and others. 6 6.1 Benefits General The ADVANT Power Control System is already in successful use in several power plants over the world. The technology is fully adapted to the needs of power plant control, protection and monitoring. This gives a high stability and reliability, to best support operators and maintenance engineers. 6.2 Key Features and Benefits The incorporation of ADVANT Power Technology into a modernization program will enable the following features to benefit plant operation. 15 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 6.2.1 Complete Vertical and Horizontal Integration The ADVANT Power Control System manages logic control just as easily as it manages sequence, closed-loop and drive control as well as protection functions, all in the same family of hardware and software. This “horizontal” integration of functions allows control engineers to solve control problems in a natural way and freely mix the different control disciplines in application programs without limitations imposed by the system. It also enables process operators to supervise and control the entire plant from a single workspace. Thanks to the incorporation of open system standards, the ADVANT Power Control System also supports the "vertical" integration of process execution, process operation and optimization, and enterprise management by providing the relevant information. This allows plant managers to examine key aspects of power generation at any time - in real-time - and it facilitates process operators to plan for generation adjustment, to access the current cost of generated power, or to survey the long-term plant behavior. 6.2.2 Scalability and Reliability The ADVANT Power Control System comprises a range of suitable products, which can be configured in a multitude of ways. Depending on the size, the complexity and demands of the power plant or parts thereof, ADVANT Power Control System components can be combined to provide the most cost-and performance-effective solution. Initially, the investment can consist of stand-alone process controllers, and, optionally, local operator stations for control and supervision of a specific process section. Several process controllers can be interconnected and, together with central operator and information management stations, can make up a control network. ABB is committed to providing the highest quality products designed to work under the harshest of environments. High internal quality standards ensure that ABB development, manufacturing, sales and engineering practices withstand the toughest scrutiny. ABB uses state-of-the-art production methods to produce highly reliable control systems. In addition, self-diagnostic routines safeguard hardware and software integrity. Additional reliability can be achieved through redundancy at all levels. 16 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved 6.2.3 Use of 32 Bit Processor Modules for AC 450 The Motorola 68040 processor is a 32-bit virtual memory microprocessor with an integrated floating-point unit and with dual independent instruction and data demand pages memory management units (MMU’s). The dynamic RAM memory is organized as a 64-bit memory with cyclic redundancy check sum. 6.2.4 Remote I/O The flexibility of the remote I/O system (S800) helps to solve the problems in modernization of I/O in nuclear power plants. By using optical field bus cables, the separation of Class 2E from 1E can easily be handled. 6.2.5 Display Access Through the operator station AS 500 OS, the operator has access to any process input and plant variable available in the control system. The operator is trained and assisted in the information structure by mimics, object displays, and cross referencing which allows testing, easily controllable access at any time, and up-to-date status of the process. According to given plant procedures, the information access to plant operators may be restricted to the plant area to be controlled based on work place. 6.2.6 Single Uniform Programming Language Although the Class 1E and Class 2E controllers are different and diverse in hardware and software, the engineering stations use the same source and the same programming language. Applications developed on AC160 are interchangeable with AC450 applications. 6.2.7 Proveness The ABB Architecture is based on two proven aspects, the ADVANT Power product line and proven experience in Nuclear I&C design ADVANT Power provides a seamless integration of the distributed systems. It has a very large installed operational base world-wide and is a well proven solution for Class 1E systems, class 2E systems, plant computers and simulators. ABB experience in nuclear control system design provides confidence that the system will meet safety, operation, and licensing goals. 17 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved Safety Channel as shown. Channels B, C, D Similar Safety MMI on Main Control Room Panels AC 160 Operators Module S 600 S 8 AC 70 VDUs Large Display Main Control Room Turbine Panels Large Display VDUs AS 500 S 800 AS 500 AC 70 HSSL Gateway to External Systems Plant Computer AF 100 MMI Turbine 2E AC 160 LCL Processors A HSSL Division Controller Processors A HSSL AS 500 AC 160 Loop Cntrs A S 600 1E Soft Cntrs . Remote Shutdow n Room AC 160 Loop Cntrs A S 600 Gateway Processors A From B&D Reactor AC 450 Reactor AC 450 Reactor AC 450 Rod Control AC 160 S 800 S 800 S 800 S 800 S 800 S 800 S 800 AS 500 1E VDU & Test Panel AF 100 Test Reactor 1E AF 100 Plant Wide Control S 600 Maintenance A AS 500 MasterBus 300 AF 100 MMI Reactor 2E Interface & Test Processor A VDUs Ethernet TCP/IP AC 160 Bistable Processors A To B, C, D From B, C,D Plant Overview Displays Reactor Main Control Room Panels AF 100 MMI Reactor 1E S 600 Reactor 1E Large Display Turbine AC 450 Waste Panel AC 450 S 800 S 800 S 800 AS 500s Waste S 800 Reactor 2E Turbine AC 450 S 800 S 800 S 800 S 800 S 800 S 800 S 800 S 800 S 800 Disposal Panel From C Turbine AC 450 Turbine 21 and Turbine 22 S 800 Figure 5.2 Sample Architecture 1E/2E Intf. Processors A/C S 800 1E/2E Intf. Processors B/D 18 OF 18 Copyright 1998. Combustion Engineering, Inc. All rights reserved