Download Motor Drive Board, Ver.5 Assembly Manual Micon Car Kit, Ver.5.1

Survey
yes no Was this document useful for you?
   Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Document related concepts

Pulse-width modulation wikipedia , lookup

Electric motor wikipedia , lookup

Induction motor wikipedia , lookup

Printed circuit board wikipedia , lookup

Brushed DC electric motor wikipedia , lookup

Stepper motor wikipedia , lookup

Variable-frequency drive wikipedia , lookup

Surface-mount technology wikipedia , lookup

Transcript
Micon Car Kit, Ver.5.1
Motor Drive Board, Ver.5
Assembly Manual
Microcontroller "R8C/38A" on "RY_R8C38" board was changed with
"R8C/38C" in 2013. There is no changes of the program because "R8C/38C" is
approximately compatible with "R8C/38A" functionally. In this manual, the
name of "R8C/38A" remains, but it means "R8C/38A" or "R8C/38C".
Microcontroller "RX62T" on "RMC-RX62T" board was changed with "RX62G"
in 2013. There is no changes of the program because "RX62G" is
approximately compatible with "RX62T" functionally. In this manual, the name
of "RX62T" remains, but it means "RX62T" or "RX62G".
Version 1.03
April 10, 2014
Renesas Micom Car Rally Secretariat
Important Notice (Revision 1.2)
Copyright
 Copyright of this manual and its contents belongs to the Renesas Micom Car Rally Secretariat.
 This manual is protected under copyright law and international copyright conventions.
Prohibited Use
The user is prohibited from doing any of the following:
 Sale of the manual to a third party, or advertisement, use, marketing, or reproduction of the manual for
purpose of sale
 Transfer or reauthorization to a third party of usage rights to the manual
 Modification or deletion of the contents of the manual, in whole or in part
 Translation into another language of the contents of the manual
 Use of the contents of the manual for a purpose that may pose a danger of death or injury to persons
Reprinting and Reproduction
Prior written permission from the Renesas Micom Car Rally Secretariat is required in order to reprint or
reproduce this manual.
Limitation of Liability
Every effort has been made to ensure the accuracy of the information contained in this manual. However, the
Renesas Micom Car Rally Secretariat assumes no responsibility for any loss or damage that may arise due to
errors this manual may contain.
Other
The information contained in this manual is current as of the date of publication. The Renesas Micom Car
Rally Secretariat reserves the right to make changes to the information or specifications contained in this
manual without prior notice. Make sure to check the latest version of this manual before starting fabrication.
Contact Information
Micom Car Rally Secretariat, Renesas Solutions Corp.
MN Building, 2-1 Karuko-saka, Ageba-cho, Shinjuku-ku, Tokyo, 162-0824, Japan
Tel. (03) 3266-8510
E-mail: [email protected]
All trademarks and registered trademarks are the property of their respective owners.
Motor Drive Board Ver.5 Assembly Manual
Contents
1. Outline .................................................................................................................................................................... 1
2. Specifications ...................................................................................................................................................... 2
2.1. Specifications ................................................................................................................... 2
2.2. Circuit Diagram ................................................................................................................ 3
2.2.1.
In the case of RY_R8C38 board version .......................................................................... 3
2.2.2.
In the case of RMC-RX62T board version ...................................................................... 4
2.3. Board Dimensions ............................................................................................................. 5
2.4. Appearance ..................................................................................................................... 6
3. Assembling the Board ...................................................................................................................................... 9
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
3.8.
3.9.
3.10.
3.11.
3.12.
3.13.
3.14.
3.15.
3.16.
3.17.
3.18.
3.19.
3.20.
3.21.
3.22.
3.23.
3.24.
3.25.
3.26.
3.27.
Table of Parts ................................................................................................................. 10
Other Necessary Parts Besides the Set ................................................................................ 14
Part Side ........................................................................................................................ 15
Mounting the Resister(2.2kΩ) ............................................................................................ 16
Mounting the Resister(10kΩ) ............................................................................................. 18
Mounting the Resister(1kΩ) ............................................................................................... 19
Mounting the Resister (9.1kΩ) ........................................................................................... 20
Mounting the IC(74HC14AP) ............................................................................................. 21
Mounting the IC(74HC08AP) ............................................................................................. 22
Mounting the IC(74HC32AP) .......................................................................................... 23
Mounting the Diode(10DDA10) ....................................................................................... 24
Mounting the Laminated ceramic capacitor (0.1μF) ............................................................ 25
Mounting the Ceramic capacitor(4700pF) ......................................................................... 26
Mounting the Resistor array ........................................................................................... 27
Mounting the LED (red)................................................................................................. 28
Mounting the Pushbutton switch ..................................................................................... 29
Mounting the XH connector (2 pins) ................................................................................ 30
Mounting the 3-pin conector .......................................................................................... 31
Mounting the 10-pin connector ....................................................................................... 32
Mounting the FET(2SJ530) ............................................................................................. 33
Mounting the FET(2SK2869) .......................................................................................... 34
Mounting the FET(2SK975) ............................................................................................ 35
Mounting the Electrolytic capacitor(100μF/16V) ............................................................... 36
Mounting the Electrolytic capacitor(1000μF/10V).............................................................. 37
Mounting the Electrolytic capacitor(1000μF/16V).............................................................. 38
JP2 Jumper Insertion ..................................................................................................... 39
Completed................................................................................................................... 40
- I -
Motor Drive Board Ver.5 Assembly Manual
1. Outline
This is the Motor Drive Board Ver.5 Assembly Manual for MCU Car Kit Ver.5.1.
This board is mounted in the MCU car kit and has the following features:
It can drive two motors in forward, reverse, or brake mode.
● It can control one servo.
● It can control the on/off states of two LEDs.
● It can detect the state of a single pushbutton switch.
● It can increase the number of batteries added to the motor drive board ver.5 up to eight by adding the part
“LM350 Add-On Set (sold separately) .” The standard configuration of the MCU car kit supplies four batteries to
the motor drive board. Motor rotation speed is proportional to the voltage, so if the motor drive board is
supplied the voltage of eight batteries in series by adding this add-on set, the motor rotation speed will be two
times faster.
●
Motor Drive Board Ver.5 has two kinds of sets. The following table shows descriptions of the sets:
Set Name
Motor Drive Board Set
Ver.5
1.
LM350 Add-On Set
Description
Reference Page for Assembly
The basic board set
Board Assembly
The standard power configuration of the MCU car
kit has four batteries in the control system (MCU
board) and four batteries in the drive system (motor
drive board ver.5). If you want faster motor rotation
speed, make the voltage applied to motor drive
board ver.5 7.2 – 9.6 V supplied from six to eight
batteries in series. Since the maximum voltage of
the MCU board is 5.5 V and that of the servo is 6 V,
it will break if these voltages are applied directly.
Therefore, use a three-terminal regulator to keep 5
V applied to the control system (including the MCU
board) and 6 V applied to the servo. This set
provides the circuit for implementing the above.
LM350 Add-On Set (Using 6
or more Batteries in Series)
- 1 -
Motor Drive Board Ver.5 Assembly Manual
2. Specifications
2.1. Specifications
The following shows specifications of motor drive board ver.5.
Motor Drive Board Ver.5
Abbreviated
Number of Parts
Drive Board 5
Parts with lead wire: Approximate 66
The interval between the pins of the parts is more than 2.54 mm.
Controllable Motors
2 (Left motor and right motor)
Controllable Servo
1
LEDs that can be
turned on/off by
program
2
Pushbutton Switch
1
Control System Voltage
(Voltage that can be
added to the CN2)
Drive System Voltage
(Voltage that can be
added to the CN1)
Servo, Motor
Control Period
DC5.0V±10%
4.5 - 5.5 V or 7 - 15 V
If over 7 V, need to use the LM350 Add-On Set to make the voltage applied to the servo 6 V
and the voltage applied to the MCU board 5 V.
Motor: 16 ms Servo: 16 ms
Unable to set individually
Board dimensions
W80 × D65 × T1.6 mm
Completed dimensions
(Actual measured
dimensions)
W80 × D65 × H20 mm
Weight
Approximate 35 g
*Varies depending on amount of solder and lead wire length
- 2 -
Motor Drive Board Ver.5 Assembly Manual
2.2. Circuit Diagram
The circuit diagram of RMC-RX62T board version is almost same as RY_R8C38 board version, only different the
port number.
2.2.1. In the case of RY_R8C38 board version
- 3 -
Motor Drive Board Ver.5 Assembly Manual
2.2.2. In the case of RMC-RX62T board version
- 4 -
Motor Drive Board Ver.5 Assembly Manual
2.3. Board Dimensions
There are 6 mounting holes on the board. Use these mounting holes to mount Motor Drive Board Ver.5 to the
MCU Car Kit.
- 5 -
Motor Drive Board Ver.5 Assembly Manual
2.4. Appearance
The figure below shows the visual appearance of the board.
LED1
Always on when
power is applied
CN3
CN2
Motor Drive board
control connector
Motor free-running
control connector
2
1
10
9
JP1
PWM signal
selection
CN1
Power
supply
connector
LED3
ON/OFF
Controllable
1 (-)
2(+)
programmatically
LED2
3 (-)
2(+)
1(PWM)
ON/OFF
Controllable
programmatically
CN4
Servo
connector
SW1
Push
switch
1 2
JP2
Servo power
supply selection
1 2
CN5
Left motor
connector
CN6
Right motor
connector
- 6 -
Motor Drive Board Ver.5 Assembly Manual
The following table lists the connector connections and the contents carried by these signals.
Part No.
CN1
CN2
CN3
CN4
Connection
Pin
1
GND
2
The + power supply connection (4.5 - 5.5 V or 7 V - 15 V)
If over 7 V, need to insert “LM350 Add-On Set.”
Power supply input
Connected to the
microcontroller board
Connected to the
microcontroller board
Servo
Description
1-10
See next item
1
+5V
2
Left motor stop state selection. 1: Free, 0: Brake
3
Right motor stop state selection. 1: Free, 0: Brake
4
GND
1
Servo PWM signal output
2
Servo power supply (6 V output)
3
GND
CN5
Left motor
1,2
Left motor output
CN6
Right motor
1,2
Right motor output
This jumper switches PWM output terminal and direction selection
terminal.
●RY_R8C38 Board
Short (done on the solder side)
・Between pin 1-3
・Between pin 2-4
・Between pin 3-5
・Between pin 4-6
JP1
PWM signal selection
of left motor
1-6
short
short
no connection
no connection
Note: It has been short-circuited on the solder side.
No need to do in anything in particular.
●RY3048FoneBoard
Cut (solder side)
・Between pin 1-3
・Between pin 2-4
・Between pin 3-5
・Between pin 4-6
- 7 -
pattern cut (solder side)
pattern cut (solder side)
short
short
Motor Drive Board Ver.5 Assembly Manual
This jumper switches the source for power supply to the servo
power supply pin (pin 2 on CN2).
JP2
Servo power supply
switching
1-3
●If the supply voltage supplied to CN1 is less than 6 V
Short between pins 1 – 2. CN1 power is connected to pin2 of
CN2 directly.
●If the supply voltage supplied to CN1 is more than 6 V
Install the parts from the “LM350 Add-On Set” (sold
separately) and short between pins 2 – 3 because this exceeds
the voltage that can be applied to the servo. Voltage of 6 V
will be supplied to pin2 of CN2 through LM350
(three-terminal regulator).
- 8 -
Motor Drive Board Ver.5 Assembly Manual
3. Assembling the Board
The items required to assemble the sensor board Ver.5 are listed below.
Miniature
nippers
Used to cut lead wires.
Miniature
cutting pliers
Used to bend lead wires and hold parts in place.
Wire stripper
Used to peel the covering of the wires.
Crimping
pliers
Used to crimp of the contact pin of the connector.
Tweezers
Used to hold parts.
- 9 -
Motor Drive Board Ver.5 Assembly Manual
Used to solder parts to the board. A soldering iron rated at
about 50~100 watts should be sufficient.
Soldering iron
Scissors
Used to cut the bag of the set.
Used to adjust the servo voltage when added the LM350
additional set.
Tester
3.1. Table of Parts
Part No.
Name
Model
Photo
Manufacturer
Q’ty
Main Board
80×65×1.6t
R1
Resistor
CFS1/4C 2.2kΩ
(red-red-red-gold)
KOA
Corporation
1
R2,3,4,7,8,
13,14,15,17,
18,19,21
Resistor
CFS1/4C 10kΩ
(red-black-orange-gold)
KOA
Corporation
12
R5,6,10,16,
20
Resistor
CFS1/4C 1kΩ
(brown-black-red-gold)
KOA
Corporation
5
1
- 10 -
Motor Drive Board Ver.5 Assembly Manual
R11,12
U2
Resistor
IC (DIP)
CFS1/4C 9.1kΩ
(white-brown-red-gold)
1
74HC14AF
The pin in front of the
KOA
Corporation
2
Renesas
Electronics
Corporation
1
Renesas
Electronics
Corporation
1
Renesas
Electronics
Corporation
1
Nihon Inter
Electronics
Corporation
1
indentation (marked ○) is
1pin
U3
IC (DIP type)
1
74HC08AF
The pin in front of the
indentation (marked ○) is pin
1
U4
IC (DIP type)
1
74HC32AF
The pin in front of the
indentation (marked ○) is pin
1
K
D1
Diode
A
10DDA10
The marked end is K
C1,3,4,
6,7,11
Laminated
ceramic
capacitor
RPEF11H104Z2K1A01
B
0.1 μF (104)
5.08 mm pitch
Murata
Manufacturing
Co., Ltd.
6
C9,10
Ceramic
capacitor
4700 pF (472)
2.54 mm pitch
Available from
various
manufacturer
2
RA1
Resistor array
RKC8BD102J
1 kΩ (102)
8 elements, 1 common
KOA
Corporation
LED1,2,3
LED
EBR3338S
3 mm diameter, red
123456789
The● mark at the 1pin
A(long)
(short)K
- 11 -
1
Stanley
Electric Co.
3
Motor Drive Board Ver.5 Assembly Manual
Pushbutton
switch
Note: This switch is
B3F-1050
Omron
Corporation
1
XH connector
(2 pins);
straight convex
B2B-XH-A
J.S.T. Mfg.,
Ltd.
3
CN4
3-pin connector
XG8V-0331
Omron
Corporation
1
CN2
10-pin
connector
straight convex
HIF3FC10PA2.54DSA
Hirose Electric
Co., Ltd.
1
Renesas
Electronics
Corporation
4
Renesas
Electronics
Corporation
4
Renesas
Electronics
Corporation
13
Nippon
Chemi-Con
Corporation
1
SW1
also called a tactile
switch. This manual
uses the term push
button switch.
CN1,5,6
FET1,3,5,7
FET
1
2
Pin 1 is indicated by a
mark ▼
2SJ530(L)
S
G
FET2,4,6,8
FET
D
2SK2869(L)
S
G
FET9,10,11,
12,13,14,15,
16,17,18,19,
20,21
FET
D
2SK975
G
D
S
C13
Electrolytic
capacitor
ESMG160E101ME11D
100uF/16V
+(long)
(short) -
- 12 -
Motor Drive Board Ver.5 Assembly Manual
C8
C2
Electrolytic
capacitor
ESMG100ELL102MJC5S
1000μF/10V
Electrolytic
capacitor
SMG160E102MJ16S
1000μF/16V
+(long)
(short) -
+(long)
(short) For mounting
on the motor
(These
capacitors
are not
mounted on
the board)
Ceramic
capacitor
0.01 μF (103)
5.08 mm pitch
- 13 -
Nippon
Chemi-Con
Corporation
1
Nippon
Chemi-Con
Corporation
1
Available from
various
manufacturer
6
Motor Drive Board Ver.5 Assembly Manual
●Parts list
Attach six ceramic condenser 0.01μF(103) to a motor directly, not to a board. Refer to "Micon Car Kit Body
Assembly Manual" for how to attach it to the motor.
Note: It may turn into a compatible part by the lot. (The fact may be different from the photograph mentioned
above)
3.2. Other Necessary Parts Besides the Set
Name
Solder
Model
Specifics
The necessary length varies depending on the thickness;
if the diameter is 0.6 mm a length of 5 m should be
sufficient.
- 14 -
Motor Drive Board Ver.5 Assembly Manual
3.3. Part Side
The parts side has white character on it. Attach the parts from this side.
▲completed part
- 15 -
Motor Drive Board Ver.5 Assembly Manual
3.4. Mounting the Resister(2.2kΩ)
Part No.
R1
Name
Resistor
Model
Photo
CFS1/4C 2.2 kΩ
(red-red-red-gold)
Manufacturer
KOA
Corporation
Q’ty
1
Solder one resister (2.2kΩ).
The resistors will be bent. Place
a resistor with the leads pointing
left and right.
1
Bend the resistor into a U shape
as shown in the photo. The gap
between the leads should be 5
mm. (Do this for all resistors R1
to R21.)
2
5 mm
- 16 -
Motor Drive Board Ver.5 Assembly Manual
Mounting the resistors: let the
lower left corner of the board be
the origin. Mount the resistors
with the end that has the gold
color code away from the origin.
3
Gold end is away from origin
Origin
In the case of R1, the gold end is
pointed up, away from the
origin, as shown in the photo.
4
- 17 -
Motor Drive Board Ver.5 Assembly Manual
3.5. Mounting the Resister(10kΩ)
Part No.
R2,3,4,7,8,
13,14,15,17,
18,19,21
Name
Resistor
Model
Photo
CFS1/4C 10kΩ
(brown-black-orange-g
old)
Solder the resistors (10 kΩ).
- 18 -
Manufacturer
KOA
Corporation
Q’ty
12
Motor Drive Board Ver.5 Assembly Manual
3.6. Mounting the Resister(1kΩ)
Part No.
R5,6,10,16,
20
Name
Resistor
Model
Photo
CFS1/4C 1kΩ
(brown-black-red-gold)
Solder the resistors (1 kΩ).
- 19 -
Manufacturer
KOA
Corporation
Q’ty
5
Motor Drive Board Ver.5 Assembly Manual
3.7. Mounting the Resister (9.1kΩ)
Part No.
R11,12
Name
Resistor
Model
Photo
CFS1/4C 9.1kΩ
(white-brown-red-gold)
Solder the resistors (9.1 kΩ).
- 20 -
Manufacturer
KOA
Corporation
Q’ty
2
Motor Drive Board Ver.5 Assembly Manual
3.8. Mounting the IC(74HC14AP)
Part No.
U2
Name
Model
IC (DIP type)
Photo
Manufacturer
Renesas
Electronics
Corporation
1
74HC14AP
The pin in front of the
Q’ty
1
indentation (marked ○) is pin 1
Solder the 74HC14AP. Pay attention to its orientation.
1
Implement it so that dent
(○ part) of the IC matches a dent
of the silk.
1
- 21 -
Motor Drive Board Ver.5 Assembly Manual
When mounting the IC, push the
legs of all the pins as far down
as possible. The photo is an
example of INCORRECT
mounting.
2
3.9. Mounting the IC(74HC08AP)
Part No.
U3
Name
IC (DIP type)
Model
Photo
74HC08AP
1
The pin in front of the
indentation (marked ○) is pin1
Solder the 74HC08AP. Pay attention to its orientation.
1
- 22 -
Manufacturer
Renesas
Electronics
Corporation
Q’ty
1
Motor Drive Board Ver.5 Assembly Manual
3.10. Mounting the IC(74HC32AP)
Part No.
U4
Name
IC (DIP type)
Model
Photo
74HC32AP
1
The pin in front of the
indentation (marked ○) is pin 1
Solder the 74HC32AP. Pay attention to its orientation.
1
- 23 -
Manufacturer
Renesas
Electronics
Corporation
Q’ty
1
Motor Drive Board Ver.5 Assembly Manual
3.11. Mounting the Diode(10DDA10)
Part No.
Name
Model
Photo
K
D1
Diode
Manufacturer
A
10DDA10
The marked end is K
Nihon Inter
Electronics
Corporation
Q’ty
1
Solder the diode (10DDA10). Pay attention to its orientation.
Bend both sides of the diode to
90 degrees so that the distance of
the lead becomes 10mm.
1
10mm
- 24 -
Motor Drive Board Ver.5 Assembly Manual
Implement it with matching the
direction of K and A.
A
K
2
3.12. Mounting the Laminated ceramic capacitor (0.1μ F)
Part No.
C1,3,4,
6,7,11
Name
Laminated
ceramic
capacitor
Model
Photo
RPEF11H104Z2K1A01B
0.1 μF (104)
5.08 mm pitch
Manufacturer
Q’ty
Murata
Manufacturing
Co., Ltd.
6
Solder the laminated ceramic capacitors (0.1 μF). There is no difference between either end. Position the
capacitors so that it easy to see the marking “104”.
- 25 -
Motor Drive Board Ver.5 Assembly Manual
3.13. Mounting the Ceramic capacitor(4700pF)
Part No.
C9,10
Name
Ceramic
capacitor
Model
Photo
4700pF (472)
2.54 mm pitch
Manufacturer
Q’ty
Available from
various
manufacturer
2
Solder the ceramic capacitors (4700 pF). There is no difference between either end. Position the capacitors so that
it easy to see the marking “472”.
- 26 -
Motor Drive Board Ver.5 Assembly Manual
3.14. Mounting the Resistor array
Part No.
RA1
Name
Resistor array
Model
Photo
RKC8BD102J
1kΩ (102)
8 elements, 1 common
Manufacturer
123456789
KOA
Corporation
Q’ty
1
● mark at the pin 1 side
Solder the resistor array. Pay attention to its orientation.
Attach a part so that a white ●
mark of the resistor array
becomes the FET21 side.
White●
1
- 27 -
Motor Drive Board Ver.5 Assembly Manual
3.15. Mounting the LED (red)
Part No.
LED1,2,3
Name
Model
Photo
EBR3338S
3 mm diameter, red
LED
A(long)
(short)K
Manufacturer
Q’ty
Stanley Electric
Co.
3
Solder the LEDs (red). Match the pins to A and K.
K
A
K
K
- 28 -
Motor Drive Board Ver.5 Assembly Manual
3.16. Mounting the Pushbutton switch
Part No.
Name
Pushbutton
switch
Model
Photo
Note: This switch is
SW1
also called a tactile
Manufacturer
Omron
Corporation
B3F-1050
switch. This manual
Q’ty
1
uses the term push
button switch.
Solder the push switch. There is no difference between either end, so mount it according to the land. Make sure it
remains flat while soldering.
- 29 -
Motor Drive Board Ver.5 Assembly Manual
3.17. Mounting the XH connector (2 pins)
Part No.
CN1,5,6
Name
XH connector
(2 pins);
straight convex
Model
Photo
Manufacturer
J.S.T. Mfg.,
Ltd.
B2B-XH-A
2
Solder the XH connectors (2-pin). Match the pins to 1 and 2.
1
2
1 2
1 2
- 30 -
1
Q’ty
3
Motor Drive Board Ver.5 Assembly Manual
3.18. Mounting the 3-pin conector
Part No.
CN4
Name
3-pin connector
Model
Photo
Manufacturer
Omron
Corporation
XG8V-0331
Q’ty
1
Solder the 3-pin connector. There is no difference between either end.
Solder the short side of 3 pin
connectors.
1
Solder the short side
- 31 -
Motor Drive Board Ver.5 Assembly Manual
3.19. Mounting the 10-pin connector
Part No.
CN2
Name
Model
Photo
10-pin
connector
straight convex
HIF3FC10PA2.54DSA
Manufacturer
Q’ty
Hirose Electric
Co., Ltd.
1
Pin 1 is indicated by a
mark ▼
Solder the 10-pin connect (straight convex). When viewed from above, the pins are numbered as shown below.
Match the pin numbers when mounting on the board.
2
4
6
8
10
1
3
5
7
9
Overhead view of the connector
- 32 -
2
10
1
9
Motor Drive Board Ver.5 Assembly Manual
3.20. Mounting the FET(2SJ530)
Part No.
FET1,3,5,7
Name
FET
Model
Photo
Manufacturer
2SJ530(L)
S
G
Renesas
Electronics
Corporation
Q’ty
4
D
Solder the FETs (2SJ530). Match the pins to G and S. The 2SJ530(L) and 2SK2869(L) FETs are identical in
appearance, so make sure to use the correct ones.
G
G
G
G
S
S
S
S
- 33 -
Motor Drive Board Ver.5 Assembly Manual
3.21. Mounting the FET(2SK2869)
Part No.
Name
FET2,4,6,8
Model
FET
Photo
Manufacturer
2SK2869(L)
S
G
Q’ty
Renesas
Electronics
Corporation
4
D
Solder the FETs (2SK2869). Match the pins to G and S. The 2SJ530(L) and 2SK2869(L) FETs are identical in
appearance, so make sure to use the correct ones.
G
G
G
G
S
S
S
S
- 34 -
Motor Drive Board Ver.5 Assembly Manual
3.22. Mounting the FET(2SK975)
Part No.
Name
FET9,10,11,
12,13,14,15,
16,17,18,19,
20,21
FET
Model
Photo
Manufacturer
2SK975
G
Renesas
Electronics
Corporation
Q’ty
13
D
S
Solder the FETs (2SK975). Pay attention to their orientation.
S
G
G
G
S
S
Cut thirteen FETs from the
sheet and mount them on the
board.
Cut
1
- 35 -
Motor Drive Board Ver.5 Assembly Manual
3.23. Mounting the Electrolytic capacitor(100μF/16V)
Part No.
Name
Electrolytic
capacitor
C13
Model
Photo
ESMG160E101ME11
D
100uF/16V
+(long)
(short)-
Solder the electrolytic capacitor (100 μF/16 V). Match the pins to + and -.
+
- 36 -
Manufacturer
Nippon
Chemi-Con
Corporation
Q’ty
1
Motor Drive Board Ver.5 Assembly Manual
3.24. Mounting the Electrolytic capacitor(1000μ F/10V)
Part No.
C8
Name
Electrolytic
capacitor
Model
ESMG100ELL102MJC5S
1000μF/10V
Photo
+ (long)
(short) -
Solder the electrolytic capacitor (1000 μF/10 V). Match the pins to + and -.
+
- 37 -
Manufacturer
Nippon
Chemi-Con
Corporation
Q’ty
1
Motor Drive Board Ver.5 Assembly Manual
3.25. Mounting the Electrolytic capacitor(1000μ F/16V)
Part No.
Name
Model
Photo
+ (long)
C2
Electrolytic
capacitor
SMG160E102MJ16S
1000μF/16V
(short) -
Solder the electrolytic capacitor (1000 μF/16 V). Match the pins to + and -.
+
- 38 -
Manufacturer
Nippon
Chemi-Con
Corporation
Q’ty
1
Motor Drive Board Ver.5 Assembly Manual
3.26. JP2 Jumper Insertion
Part No.
JP2
Name
Model
Photo
Manufacturer
Q’ty
Jumper
About 2.5 mm
Use a section of left over lead wire to create a U-shaped jumper with a 2.5 mm lead spacing, and solder it to the
JP2 jumper connector between pins 2 and 3.
●LM350 Add-On Set not used
●LM350 Add-On Set used
Connect pins 1
Connect pins 2
and 2 with the
and 3 with the
jumper and solder
jumper and solder
it in place
it in place
*If soldering is difficult due to coming in contact with another component, solder from the solder side
(reverse side).
- 39 -
Motor Drive Board Ver.5 Assembly Manual
3.27. Completed
It is completed. Visually confirm certainly that failure of the soldering, mistake in mounting the parts, and the
direction of the parts.
Refer to “Operation Test Manual Micon Car Kit, Ver.5.1” for the operation test.
- 40 -