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Application Note #1246 ICM-3300 Interconnect module for CDS-3310 The ICM-3300 Interconnect module breaks out the 15 pin and 37 pin connectors on the CDS-3310 into screw-type terminals to allow for easier wiring of external devices. It also provides opto- isolation for all digital I/O except the following: brake output, output compare, reset input and digital input 8. Additionally, it converts four of the CDS-3310’s standard digital outputs into high-power (500mA @ 24V) sourcing outputs. Figure 1: ICM-3300 Layout and Dimensions Opto Isolation Settings The ICM-3300 module allows for opto- isolation on digital inputs and outputs. This includes the dedicated I/O including limits, homes, and abort. The limits and home are powered by Limit Switch Common. Digital inputs 1-7 and the Abort Input are powered by Input Common. The digital outputs are also optically isolated including the Error and Amp- Enable outputs. The first four outputs are configured for hi-side drive only (sourcing). The supply vo ltage must be connected to output supply voltage, and the supply return must be connected to output return. - 1Galil Motion Control, Inc. • 3750 Atherton Road • Rocklin, CA 95765 USA • 800-377-6329 • Ph: 916-626-0101 • Fax: 916-626-0102 • www.galilmc.com Input Isolation Opto-isolation of the general purpose inputs and the abort input is used by powering the Input Common line. The limit switch and home inputs are powered by Limit Switch Common. Shown below is the circuit diagram for the isolated inputs. Limit Switch Common (LSCOM) RP1 FLSX When LSCOM = +V, switch input to GND When LSCOM = GND, switch input to +V +V range = 5 to 24V 2.2k RLSX HOMEX When INCOM = +V, switch input to GND When INCOM = GND, switch input to +V +V range = 5 to 24V Input Common Voltage (INCOM) RP3 DI1 DI2 2.2k DI3 DI4 DI5 DI6 DI7 ABORT (XLATCH) Figure 2: ICM-3300 Digital Input Isolation - 2Galil Motion Control, Inc. • 3750 Atherton Road • Rocklin, CA 95765 USA • 800-377-6329 • Ph: 916-626-0101 • Fax: 916-626-0102 • www.galilmc.com Output Isolation The first four digital outputs on the ICM-3300 are set up as high current isolated outputs and are configured for High Side (Sourcing) operation. The outputs are capable of sourcing 500 mA per output. Digital outputs 5-10 and the AmpEnable/Error output are low power opto-outputs. The output will be at the voltage that is supplied to the OUTSUP pin. Up to 24 VDC may be supplied to OUTSUP. The resistor packs RP10, RP11 and RP12 allow for the configuration of the active state of the outputs. For example when you issue the SB1 command, the polarity of the resistor pack will determine whether the output is turned on or off. ICM-3300 Machine RP10 can be reversed to invert output logic OUTSUP (+5 to +24V) Pin1 to GND, SB=+V Pin 1 to +5V, SB=GND GND or +5V 2.2k RP5 10k DO 1-4 RP10 RP6 10k Load OUTRET (-) Figure 3 ICM-3300 General-Purpose Opto-Isolation for Outputs 1-4 ICM-3300 Machine RP11 & RP12 can be reversed to invert output logic: RP11 = Outputs 5 - 8 RP12 = Outputs 9 -10, Err / AEN OUTSUP (+5 to +24V) Load Pin1 to GND, SB=+V Pin 1 to +5V, SB=GND GND or +5V RP11, 12 2.2k RP7 10k Digital Outputs 5-10, Error/ AEN OUTRET (-) Figure 4: Outputs 5-10 and the Error/ Amp Enable are low-power opto-outputs with the above circuit. - 3Galil Motion Control, Inc. • 3750 Atherton Road • Rocklin, CA 95765 USA • 800-377-6329 • Ph: 916-626-0101 • Fax: 916-626-0102 • www.galilmc.com Table 1: Screw Terminal Description Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Silkscreen ABX+ ABXAAX+ AAXINX+ INXMBX+ MBXMAX+ MAXHALXC HALXB HALXA GND +5V ABORT DI8+ DI8DI7 DI6 DI5 DI4 DI3 DI2 DI1 INCOM LSCOM XHOM RLSX FLSX CMP AEN/ERR GND OUTRET OUTSUP DO10 DO9 DO8 DO7 DO6 DO5 DO4 DO3 DO2 DO1 BRK PWR BRAKE -12V +12V +5V AO1 AI2 AI1 AGND GND RESET Description Aux. Encoder B+ Aux. Encoder BAux. Encoder A+ Aux. Encoder AMain Encoder Index + Main Encoder Index Main Encoder B+ Main Encoder BMain Encoder A+ Main Encoder AHall C Hall B Hall A Ground 5V Abort Input Digital Input 8+ Digital Input 8Digital Input 7 Digital Input 6 Digital Input 5 Digital Input 4 Digital Input 3 Digital Input 2 Digital Input 1 Input Common Limit Switch Common Home Input Reverse Limit Input Forward Limit Input Output Compare Amp Enable / Error Output Ground Output Power Return Output Power Supply Digital Output 10 Digital Output 9 Digital Output 8 Digital Output 7 Digital Output 6 Digital Output 5 Digital Output 4 Digital Output 3 Digital Output 2 Digital Output 1 Brake Power Supply Brake Output (Sinking) -12V output +12V Output +5V Output Analog Output 1 Analog Input 2 Analog Input 1 Analog Input Ground Ground Reset Input Opto ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü In/Out I I I I I I I I I I I I I O O I I I I I I I I I I I I I I I O O O I I O O O O O O O O O O I O O O O O I I O O I J2 : 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-PIN Hi-density Female D-sub Main Encoder I+ Main Encoder B+ Main Encoder A+ Aux Encoder B+ Ground Main Encoder IMain Encoder BMain Encoder AAux Encoder AHall A Aux Encoder A+ Aux Encoder BHall B Hall C 5V - 4Galil Motion Control, Inc. • 3750 Atherton Road • Rocklin, CA 95765 USA • 800-377-6329 • Ph: 916-626-0101 • Fax: 916-626-0102 • www.galilmc.com