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Haydon Switch & Instrument, Inc. P/N 39105 Unipolar/Bipolar L/R Drive Manual 1500 Meriden Road Waterbury, Connecticut 06705 203-756-7441, Fax: 203-756-8724 www.hsi-inc.com, email: [email protected] Table of Contents Introduction.............................................................. 2 Specifications........................................................... 2 Power Supply Connections...................................... 3 Switch Settings - Local Control.............................. 4 Unipolar................................................................ 4 Switch Settings - Local Control.............................. 5 Bipolar.................................................................. 5 External I/O Control................................................ 5 External Clock..................................................... 5 External Direction Control.....................................5 External Enable Control........................................ 6 External Step Rate Control.................................... 6 Step Rate Adjustment........................................... 6 Connector Pin Allocation........................................ 7 Drawing..................................................................... 8 1 Unipolar/Bipolar L/R Drive Manual Model 39105 Introduction This type of drive is also referred to as a constant voltage drive. Many of these drives can be configured to run bipolar or unipolar stepper motors. L/R stands for the electrical relationship of inductance (L) to resistance (R). Motor coil impedance vs, step rate is determined by these parameters. The L/R drive should “match” the power supply output voltage to the motor coil voltage rating for continuous duty operation. Most published motor performance curves are based on full rated voltage applied at the motor leads. Power supply output voltage level must be set high enough to account for electrical drops within the drive circuitry for optimum continuous operation. Specifications Input Voltage M otor Dire ction M otor Enable 7.5 to 32 Vdc Selected via on board switch or external control via input/output (I/O) connector Enabled/disabled via on board switch or external control via I/O connector. Single st ep operat ion: Via on board push button switch Ste p Rate Cont inuous: On board or external potentiometer controlled oscillator (10 Hz to 2Khz.) Ex t ernal Cont rol: Via I/O connector Unipolar Drive: 4 Phase stepper motor drive based onn Allegro (Sprague) p/n UCN5804B. Motor Current: .75 A/phase continuous 1.5 A/phase peak Stepping Modes: (Switch selectable) Full step - 2 phases ON Full step wave - 1 phase ON Half stepping Bipolar Drive: Dual full bridge motor driver based on Allegro (Sprague) p/n UDN2998W Motor Current: 2 A/Phase continuous 3 A/phase peak Stepping Mode: Full Step - 2 phases ON only. Power Supply: 7.5 Vdc minimum value 32.0 Vdc maximum value Note: power supply voltqge is determined by the motor selected. 2 L/R Drive Manual Power Supply Connections 1. Connect he “Positive” (+) lead to the edge connector T2-16 or T2-17 or both. 2. Connect the “Negative” (-) lead to the edge connector T2-3 or T2-10 or both. 3. This supply powers the motor and electronics via a 5 volt regulator. Unipolar Operations -This drive is intended to operate a low power unipolar stepping motor. -The 5 or 6 lead wires from the motor can be connected to terminals T1-1 thru T1-6 or edge connector T2-11 thru T2-15. (See the “connector pin allocation” for the correct wiring sequence). -See the “switch settings” to obtain the desired mode of operation. Bipolar Operations -This drive is intended to operate a low power bipolar stepping motor. -The 4 lead wires from the motor can be connected to terminals T3-1 thru T3-4 or edge connector T2-6 thru T2-9. (See the “connector pin allocation” for the correct wiring sequence). Full step (2 phase on) mode must be selected. Switch settings (Full step - 2 phases on) S1-5 S1-6 ON ON 3 L/R Drive Manual Local Control Switch Settings - Unipolar Operation Step Rate Single step Continuous step S1-1 ON ON S1-2 ON OFF Motor Enable Enable Disable S1-3 ON OFF Motor Direction Clockwise Counter clockwise S1-4 ON OFF Step Mode Full step (2 phases on) Full step wave (1 phase on) Half step Step inhibit S1-5 ON ON OFF OFF S1-6 ON OFF ON OFF 4 L/R Drive Manual Local Control Switch Settings - Bipolar Operation Step Rate Single step Continuous step S1-1 ON ON S1-2 ON OFF Motor Enable Enable Disable S1-3 ON OFF Motor Direction Clockwise Counter clockwise S1-4 ON OFF Step Mode Full step (2 phases on) Step inhibit S1-5 ON OFF S1-6 ON OFF External I/O Control External clock: An external clock or pulse source can be substituted for the on-board oscillator as follows: 1. Open jumper J1. 2 Connect an external oscillator to T2-4. 3. Signal amplitude must remain within the limits of 0 to + 5V. External Direction Control: 1. Turn the on-board direction switch (S1-4) to the OFF position. 2. Connect external direction control to T2-5. 3. Signal amplitude must remain within the limits of 0 to +5V. 5 L/R Drive Manual External I/O Control con’t External Enable Control: 1. Turn the on-board enable switch (SW1-3) to the OFF position. 2. Connect external enable control to T2-18. 3. Signal amplitude must remain within the limits of 0 to +5V. External Step Rate Control: Provisions have been made to control the on-board oscillator with an external fixed or variable resistor. 1. Remove resistor R2 to disable the on-board potentiometer P1. 2. Connect a fixed or variable resistor between terminals T2-1 and T2-2. 3. The step rate can be changed by varying the value of the external resistance as specified on 555 timer data sheets. Step Rate Adjustment: The step rate can be varied between 10 step/sec and 2000 steps/sec by adjusting the on board potentiometer P1. 6 L/R Drive Manual Connector Pin Allocation Pin #T2 Pin #T1 Pin #T3 De s cription 1 +5V output also optional ext. potentiometer connection (+) 2 Optional external potentiometer connection 3 Common negative (- ) connection [ground (GND)] 4 External clock input 5 External directioncontrol 6 1 Bipolar drive output RED 7 2 Bipolar drive output BLACK 8 3 Bipolar drive output BLUE 9 4 Bipolar output GREEN 10 Common negative (- ) connection (GND) 11 1 Unipolar drive output BLACK 12 2 Unipolar drive output RED 13 3 Unipolar drive output BLUE 14 4 Unipolar drive output GREEN 15 5, 6 Unipolar drive output WHITE- WHITE 16 External power input positive (+) 7.5 to 32 Vdc 17 External power input positive (+) 7.5 to 32 Vdc 18 External enable control 7 L/R Drive Manual Drawing 3.50 3.06 Ø .12 4 PLCS .22 1.90 2.50 2.93 .68 .28 8