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DSD806 Digital Servo Drive Datasheet DSD806 Digital Servo Drive Introduction Motion Control Products Ltd (MCP)’s digital servo drive DSD806 is developed with 32-bit DSP based on advanced control algorithm. Since their input commands are PUL/DIR signals or ±10V analogue input, the users can upgrade stepper drives to DSD806 without changing the control systems. These drives can offer high precision, high speed and high reliability performances, and can be used widely in inkjet printers, engraving machines, packaging machines and so forth. A built-in controller can be used for testing and tuning. PC based and handheld configuration & tuning tools can meet different tuning environments or requirements. Features Input voltage: 18VDC – 80VDC Opto-isolated, support single-ended and differential inputs Peak current: 18A ; continuous current: 6A (max.) Encoder output Suitable for 50W-400W servo motors Following error lock range adjustable FOC-SVPWM technologies Over-voltage, over-current and encoder failure protections PC-based and handheld configuration tools 10 latest failures self-record function Electronic gear rate from 1/255 to 255 Small size, surface-mount technology Self-test function with trapezoidal velocity profile Support clock & direction or ±10V analogue input Support PUL/DIR and CW/CCW control signals Applications Suitable for large and medium automation machines and equipment, such as inkjet printers, engraving machines, electronics manufacturing equipment, special CNC machines, pick-and-place devices, packing devices and so on. Particularly adapt to the applications desired with high speed, high precision and low motor noise. Performance Specification (with LSM Series Servo Motors) Position following error: ±1 count Velocity accuracy: ±2rpm Maximum acceleration speed (No load): 80rpm/ms Input frequency up to 600KHz Maximum speed: 4000rpm Allowable low speed reaches 1rpm Positioning accuracy: ±1 count Suitable for 18-80VDC servo motors Electronic Specification Parameters DSD806 Minimum Typical Maximum 0 - 6 +18 - +80 Logical signal current (mA) 7 10 20 Pulse input frequency (KHz) 0 - 600 500 - - - - 100 Continuous output current (A) Input voltage (VDC) Isolation resistance (MΩ) Current provided for encoder (mA) Tel.: +44 (0)1202 599922 Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, UK BH11 8NX e-mail: [email protected] www.motioncontrolproducts.com Page: 1/5 DSD806 Digital Servo Drive Datasheet Pin Function Power Connector x1 Motor connector x2 Pin. Name Description I/O Pin. Name 1 GND Power ground GND 1 PE 2 VDC DC Power input (18-80 VDC) I 2 3 RBrake Brake resistor connection (VDC-RBrake) I Motor Feedback Connector Pin. Name Description 1 EA+ 2 EB+ 3 EGND Signal ground 4 HallW+ 5 HallU+ 6 FG 7 Description I/O Motor case ground PE U Motor phase U O 3 V Motor phase V O 4 W Motor phase W O Command and I/O Signal Connector I/O Pin. Name Encoder channel A+ input I 1 EN+ Enable signal input + I Encoder channel B+ input I 2 EN- Enable signal input - I GND 3 PUL+ Pulse signal input + I Hall sensor W+ input I 4 PUL- Pulse signal input - I Hall sensor U+ input I 5 DIR+ Direction control signal input + I Ground terminal for shield GND 6 DIR- Direction control signal input - I EZ+ Encoder channel Z+ input I 7 FL Positive limit signal input I 8 EZ- Encoder channel Z- input I 8 RL Negative limit signal input I 9 HallV+ Hall sensor V+ input I 9 SGND Signal ground 10 HallV- Hall sensor V- input I 10 Pend+ In position signal output + I 11 EA- Encoder channel A- input I 11 Pend- In position signal output - I 12 EB- Encoder channel B- input I 12 ALM+ Alarm signal output + O 13 VCC +5V @ 200mA max. O 13 ALM- Alarm signal output - O 14 HallW- Hall sensor W- input I 14 +REF Reference signal input + I 15 HallU- Hall sensor U- input I 15 -REF Reference signal input - I 16 NC Not connected - 17 FG Ground terminal for shield GND 18 SGND Signal ground GND 19 +5V +5V Power supply O I/O 20 A+ Encoder channel A+ output O RS232 Communication Interface Description Description I/O GND Pin. Name 1 NC Not connected - 21 A- Encoder channel A- output O 2 +5V Power for STU-AC O 22 B+ Encoder channel B+ output O 3 TxD RS223: Transmit O 23 B- Encoder channel B- output O 4 GND Signal ground GND 24 Z+ Encoder channel Z+ output O 5 RxD RS232: Receive I 25 Z- Encoder channel Z- output O 6 NC Not connected - 26 SGND Signal ground Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, UK BH11 8NX Tel.: +44 (0)1202 599922 e-mail: [email protected] www.motioncontrolproducts.com 2/5 GND Page: DSD806 Digital Servo Drive Datasheet Multiform Parameter Visible Tuning Tools Motion Control Products Ltd develops multiform parameter visible tuning tools to meet different tuning environments and requirements. The user can tune the DSD806 with two different tuning tools, including ProTuner (windows-based setup software) and STU-AC (small servo tuning unit). ProTuner STU-AC (Windows-based Setup (Small Servo Tuning Unit) Software) RS232 Power Supply ProTuner (Windows-based Setup Software) Upload & download parameter settings Digital oscilloscope for real-time current, velocity, position following error display. Can read any point’s value with the mouse when the curves are locked PID parameter settings for position loop PI parameter settings for velocity loop PI parameter settings for current loop Motor parameter configuration Electronic gear rate setting from 1/255 to 255 Position following error range setting Encoder resolution setting Parameter settings for self motion test (with trapezoidal velocity profile) Read the latest 10 failure events and clear the events ** 1 PC RS232 interface is required. ** MCP offers special cable for communications between ProTuner and the drive. STU-AC (Small Servo Tuning Unit) Similar to most HMI of servo drives from other manufacturers PID parameter settings for position loop Electronic gear rate setting from 1/255 to 255 Position following error range setting Real-time current, velocity, position following error display Parameter settings for self motion test (with trapezoidal velocity profile) Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, UK BH11 8NX Tel.: +44 (0)1202 599922 e-mail: [email protected] www.motioncontrolproducts.com 3/5 Page: DSD806 Digital Servo Drive Datasheet Read the latest 10 failure events and clear the events ** MCP offers special cable for communications between the STU-AC and the drive. Mechanical Specifications (unit: mm) Typical Connections A typical connection of LSM60 servo motor with Motion Control Products Ltd’s DSD806 digital servo drive is shown in the next page: Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, UK BH11 8NX Tel.: +44 (0)1202 599922 e-mail: [email protected] www.motioncontrolproducts.com 4/5 Page: DSD806 Digital Servo Drive Datasheet Motion Controller 17 ZZ+ Encoder Feedback Encoder Z- 25 21 A+ 20 B- 23 Encoder A+ Encoder B- 1 A- REF- 16 NC 22 3 PUL+ CW-/Pulse- 4 PUL- CCW+/DIR+ 5 DIR+ CCW-/DIR- 22 6 DIR- B+ B- 6 VCC 13 SGND 3 Hall W+ 4 Hall U+ 5 Hall V+ 9 Hall W- 13 Halls Enable+ 1 ENABLE+ Hall U- 14 Enable- 2 ENABLE- Hall V- 15 Fault+ 13 ALM+ Fault- 14 ALM- Pend+ 11 Pend+ Pend- 12 Pend- PE 1 Motor U 2 Motor V 3 Motor W 4 Rbrake 1 +Vdc 2 26 Signal GND 9 Signal GND 18 Signal GND 7 8 RL 19 +5VDC MOTOR FL Limit Switcher PC Serial Port DB-9 9-pos Male Or STU AC RJ-11 Encoder REF+ 15 CW+/Pulse+ A+ 2 FG 14 DAC 11 12 Encoder B+ Torque or Velocity Reference output Z- 7 Encoder A- 22 Z+ 8 Encoder Z+ 24 A- B+ DSD806 FG 6 NC 24 5 RXD REG Resistor 4 PGND 3 TXD 2 +5V 1 NC 3 DC Power RJ-11 Chassis GND Copyright © 2009 Motion Control Products Ltd. All rights reserved. All data subject to change without notice in advance V09.0828 Motion Control Products Ltd., 11-15 Francis Ave. Bournemouth, UK BH11 8NX Tel.: +44 (0)1202 599922 e-mail: [email protected] www.motioncontrolproducts.com 5/5 Page: