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E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Unit features
Safety features
` Positive-guided relay outputs:
– 7 safety contacts (N/O), instantaneous
– 2 auxiliary contacts (N/C), instantaneous
` 2 semiconductor outputs
` Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Light barriers
– Reset button
` LED indicator for:
– Switch status channel 1/2
– Input circuits
– Supply voltage
– Reset circuit
` Semiconductor outputs signal:
– Switch status channel 1/2
– Supply voltage is present
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
Gertemerkmale
Gertebild
Safety relay for monitoring E-STOP
pushbuttons, safety gates and light
beam devices
][Bildunterschrift_NOT_Sch.tuer_Licht
Approvals
PNOZ X9P
‹
‹
The relay meets the following safety
requirements:
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effective in the case of a component failure.
` The correct opening and closing of
the safety function relays is tested
automatically in each on-off cycle.
` The unit has an electronic fuse.
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ
Unit description
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
` Light beam devices
Bestimmung/Gertebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
‹
Order no. 777607 is without approval
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 (B1) A2 (B2) S11 S12 S21 S22
=
(~)*
=
Input
Input
S52
S33 S34 S37
Input
Reset/
Start
13 23 33 43 53 63 73 81 91
K1
K2
Power
Feedback
24 V/
0 V 12 V
K3
Y1 Y2 Y30 Y31 Y32 Y35
14 24 34 44 54 64 74 82 92
*Only applies when UB = 100 - 240 VAC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Function description
` Single-channel operation: no redundancy in the input circuit, earth
faults in the reset and input circuit
are detected.
` Dual-channel operation without detection of shorts across contacts:
redundant input circuit, detects
– earth faults in the reset and input
circuit,
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too.
][Funktionen_einkanalig
][Funktionen_zweikanalig_ohne_quer
` Dual-channel operation with detection of shorts across contacts: redundant input circuit, detects
– earth faults in the reset and input
circuit,
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too,
– shorts between contacts in the
input circuit.
` Automatic start: Unit is active once
the input circuit has been closed.
][Funktionen_autoStart
][Funktionen_manuStart
` Manual reset: Unit is active once
the input circuit is closed and then
the reset circuit is closed.
` Monitored reset: Unit is active once
– the input circuit is closed and
then the reset circuit is closed
and opened again.
– the reset circuit is closed and
then opened again once the input circuit is closed.
` Increase in the number of available
instantaneous safety contacts by
connecting contact expansion
modules or external contactors.
][Funktionen_berStart_allg
][Funktionen_Kontaktvervielfachung
][Funktionen_zweikanalig_mit_quer_ber
Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z
1
2
a
b
3
a
b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi RUN
Out semi CH
t1
t2
t1
t1
t2
t2
t1
t2
t1
t1
t2
t2
t3
Key
` Power: Supply voltage
` Reset/Start: Reset circuit S33-S34
` Input: Input circuits S11-S12, S21S22, S52
` Output safe: Safety contacts 13-14,
23-24, 33-34, 43-44, 53-54, 63-64,
73-74
` Output aux: Auxiliary contacts 8182, 91-92
` Out semi RUN: Semiconductor output supply voltage Y35
` Out semi CH: Semiconductor output switch status Y32
` c: Automatic reset
` d: Manual reset
` e: Monitored reset
` a: Input circuit closes before reset
circuit
` b: Reset circuit closes before input
circuit
` t1: Switch-on delay
` t2: Delay-on de-energisation
` t3: Recovery time
` Calculation of the max. cabling runs
lmax in the input circuit:
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
Wiring
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24, 33-34, 4344, 53-54, 63-64, 73-74 are safety
contacts, outputs 81-82, 91-92 are
auxiliary contacts (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
][Verdrahtung_Si_Hi_unverz
Imax =
Rlmax
Rl / km
Rlmax = max. overall cable resistance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
-2
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Preparing for operation
Betriebsbereitschaft herstellen
` Supply voltage
Supply voltage
AC
DC
UB = 12 VDC/24 VDC/100 – 240 VAC
A1
A2
L1
N
B1
L+
PE
B2
L-
A1
L+
A2
L-
UB = 12 VDC/24 VDC
` Input circuit
Input circuit
E-STOP
without detection of shorts across contacts
Single-channel
Dual-channel
S11
S1
S11
S21
S12
S21
S22
S52
S22
E-STOP
with detection of shorts across contacts
S12
S52
S11
Safety gate
without detection of shorts across contacts
S11
S11
S21
S52
S22
S12
S1
S11
S21
S12
S22
S21
S52
S22
S1
S1
S1
S2
S12
S52
Safety gate
with detection of shorts across contacts
S11
S11
S12
S52
S21
S1
S2
S22
Light beam device with detection of shorts
across contacts via ESPE
24 V DC
S21
S22
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
S12
S52
GND
NSG-D-2-169-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
` Reset circuit
Reset circuit
E-STOP/safety gate wiring (single-channel
and dual-channel without shorts across
contacts)
Automatic reset
E-STOP/safety gate wiring
(dual-channel with shorts across contacts)
S33
S12
S34
S34
Manual reset
S3
S3
S33
S12
S34
S34
Monitored reset
S3
S3
S33
S34
S12
S34
Y1
Y1
S37
S37
` Feedback circuit
Feedback circuit
Contacts from external contactors
Y1
Y2
13 (23 ... 73)
14 (24 ... 74)
K5
K6
K5
L1
N
K6
` Semiconductor output
Y31
24 V DC/12 V DC
Y32
Y35
Y30
SPS Input
SPS Input
0V
` Key
S1/S2
S3
E-STOP/safety gate switch
Reset button
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
-4
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Terminal configuration
UB = 12 VDC/24 VDC
Klemmenbelegung
S11 S12 S12 S21 S22 Y1 Y2
A1 S33 S34
P3
S33 81 81 91
P4
PNOZ X9P
P5
81 81 91 13 23 33 43 53 63 73
START
POWER
13 23 33 43 53 63 73
IN - CH. 1 - OUT
IN - CH. 2 - OUT
82 82 92 14 24 34 44 54 64 74
A2
P4
Y1 S37 82 82 92
P3
Y30 Y31 Y32 Y35
P5
14 24 34 44 54 64 74
S11 S52
UB = 24 VDC/100 -240 VAC
S11 S12 S12 S21 S22 Y1 Y2
P3
A1 B1 S33 S34 S33 81 81 91
P4
PNOZ X9P AC
POWER
13 23 33 43 53 63 73
P5
81 81 91 13 23 33 43 53 63 73
START
IN - CH. 1 - OUT
IN - CH. 2 - OUT
20162
82 82 92 14 24 34 44 54 64 74
A2 B2
P4
Y1 S37 82 82 92
P3
Y30 Y31 Y32 Y35
` The safety relay should be installed
in a control cabinet with a protection type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by using a fixing element (e.g. retaining
bracket or an end angle).
Montage_PNOZ_X
S11 S52
Dimensions
* with spring-loaded terminals
Abmessungen
121 (4.76")
Installation
P5
14 24 34 44 54 64 74
94 (3.70")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
90
(3.54")
NSG-D-2-169-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Notice
This data sheet is only intended for use
during configuration. For installation
and operation, please refer to the operating instructions supplied with the
unit.
Service life graph
v
rk
u
a
d
s
n
b
e
L
D
GB
F
E
I
NL
Nennbetriebstrom (A)
Nominal operating current (A)
Courant coupé (A)
Corriente nominal de servicio (A)
Corrente di esercizio nominale (A)
Nominale bedrijfsstroom (A)
][WICHTIG_PDB_alt
10
AC1: 230 V
DC1: 24 V
DC13: 24 V
1
AC1: 400 V
AC15: 230 V
0.1
10
100
D Schaltspielzahl x 103
GB Cycles x 103
F Nombre de manœuvres x 103
1000
10000
E Número de ciclos x 103
I
Numero dei cicli di commutazione x 103
NL Aantal schakelingen x 103
][Technische Daten PNOZ
Technical details
Electrical data
Supply voltage
Supply voltage UB AC
Supply voltage UB DC
Voltage tolerance
Power consumption at UB AC
Power consumption at UB DC
Frequency range AC
Residual ripple DC
Voltage and current at
Input circuit DC: 12.0 V Order no.: 777607
24.0 V Order no.: 777606, 777609, 787606, 787609
Reset circuit DC: 12.0 V Order no.: 777607
24.0 V Order no.: 777606, 777609, 787606, 787609
Feedback loop DC: 12.0 V Order no.: 777607
24.0 V Order no.: 777606, 777609, 787606, 787609
Number of output contacts
Safety contacts (S) instantaneous:
Auxiliary contacts (N/C):
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V
Safety contacts: DC1 at 24 V
Auxiliary contacts: AC1 at 240 V
Auxiliary contacts: DC1 at 24 V
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V
Safety contacts: DC13 at 24 V (6 cycles/min)
Auxiliary contacts: AC15 at 230 V
Auxiliary contacts: DC13 at 24 V (6 cycles/min)
Contact material
100 - 240 V
12 V, 24 V
-15 %/+10 % Order no.: 777606, 777609, 787606, 787609
-20 %/+20 % Order no.: 777607
8.5 VA Order no.: 777606, 787606
5.5 W Order no.: 777606, 777609, 787606, 787609
7.0 W Order no.: 777607
50 - 60 Hz
160 %
130.0 mA Order no.: 777607
50.0 mA Order no.: 777606, 777609, 787606, 787609
100.0 mA Order no.: 777606, 777609, 787606, 787609
200.0 mA Order no.: 777607
100.0 mA Order no.: 777606, 777609, 787606, 787609
200.0 mA Order no.: 777607
7
2
Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Imax: 5.0 A
Imax: 7.0 A
Imax: 5.0 A
Imax: 7.0 A
AgSnO2 + 0.2 µm Au
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
-6
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Electrical data
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts:
Auxiliary contacts:
Blow-out fuse, slow
Safety contacts:
Auxiliary contacts:
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts:
Auxiliary contacts:
Semiconductor outputs (short circuit proof)
External supply voltage
Voltage tolerance
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC
single-channel at UB AC
dual-channel without detect. of shorts across contacts at UB DC
dual-channel without detect. of shorts across contacts at UB AC
dual-channel with detect. of shorts across contacts at UB DC
dual-channel with detect. of shorts across contacts at UB AC
Safety-related characteristic data
PL in accordance with EN ISO 13849-1
Category in accordance with EN 954-1
SIL CL in accordance with EN IEC 62061
PFH in accordance with EN IEC 62061
SIL in accordance with IEC 61511
PFD in accordance with IEC 61511
tM in years
Times
Switch-on delay
with automatic reset typ.
with automatic reset max.
with automatic reset after power on typ.
with automatic reset after power on max.
with manual reset typ.
with manual reset max.
on monitored reset with falling edge typ.
on monitored reset with falling edge max.
10 A
10 A
6A
6A
6A
6A
12.0 V Order no.: 777607
24.0 V Order no.: 777606, 777609, 787606, 787609 DC,20 mA
12.0 V Order no.: 777607
24.0 V Order no.: 777606, 777609, 787606, 787609 DC
-20 %/+20 %
45 Ohm Order no.: 777606, 777609, 787606, 787609
8 Ohm Order no.: 777607
45 Ohm Order no.: 777606, 787606
15 Ohm Order no.: 777607
90 Ohm Order no.: 777606, 777609, 787606, 787609
90 Ohm Order no.: 777606, 787606
15 Ohm Order no.: 777606, 777609, 787606, 787609
8 Ohm Order no.: 777607
15 Ohm Order no.: 777606, 787606
PL e (Cat. 4)
Cat. 4
SIL CL 3
2.31E-09
SIL 3
2.03E-06
20
130 ms Order no.: 777607
200 ms Order no.: 777606, 777609, 787606, 787609
200 ms Order no.: 777607
250 ms Order no.: 777606, 777609, 787606, 787609
150 ms Order no.: 777607
220 ms Order no.: 777606, 777609, 787606, 787609
220 ms Order no.: 777607
300 ms Order no.: 777606, 777609, 787606, 787609
150 ms Order no.: 777607
200 ms Order no.: 777606, 777609, 787606, 787609
200 ms Order no.: 777607
250 ms Order no.: 777606, 777609, 787606, 787609
100 ms Order no.: 777607
150 ms Order no.: 777606, 777609, 787606, 787609
150 ms Order no.: 777607
220 ms Order no.: 777606, 777609, 787606, 787609
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Times
Delay-on de-energisation
with E-STOP typ.
with E-STOP max.
with power failure typ.
with power failure max.
with power failure typ. UB AC: 100 V, 100 V
with power failure max. UB AC: 100 V, 100 V
with power failure typ. UB AC : 240 V
with power failure max. UB AC : 240 V
Recovery time at max. switching frequency 1/s
after E-STOP
after power failure
after power failure on universal power supply
Min. start pulse duration with a monitored reset
with falling edge
Simultaneity, channel 1 and 2
Supply interruption before de-energisation
Environmental data
EMC
Vibration to EN 60068-2-6
Frequency
Amplitude
Climatic suitability
Airgap creepage in accordance with EN 60947-1
Pollution degree
Overvoltage category
Rated insulation voltage
Rated impulse withstand voltage
Ambient temperature
Storage temperature
Protection type
Mounting (e.g. cabinet)
Housing
Terminals
Mechanical data
Housing material
Housing
Front
Cross section of external conductors with screw terminals
1 core flexible
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve
without crimp connectors or with TWIN crimp connectors
Torque setting with screw terminals
Cross section of external conductors with spring-loaded terminals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection
Stripping length
20 ms
30 ms
170 ms Order no.: 777606, 777609, 787606, 787609
60 ms Order no.: 777607
250 ms Order no.: 777606, 777609, 787606, 787609
80 ms Order no.: 777607
165 ms Order no.: 777606, 787606
200 ms Order no.: 777606, 787606
320 ms Order no.: 777606, 787606
450 ms Order no.: 777606, 787606
50 ms
100 ms Order no.: 777607
300 ms Order no.: 777606, 777609, 787606, 787609
500 ms Order no.: 777606, 787606
30 ms Order no.: 777607
50 ms Order no.: 777606, 777609, 787606, 787609
150 ms Order no.: 777606, 777609, 787606, 787609
50 ms Order no.: 777607
20 ms
EN 60947-5-1, EN 61000-6-2
10 - 55 Hz
0.35 mm
EN 60068-2-78
2
III
250 V
4.0 kV
-10 - 55 °C
-40 - 85 °C
IP54
IP40
IP20
PPO UL 94 V0
ABS UL 94 V0
0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 777606, 777607,
777609
0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 777606, 777607,
777609
0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 777606, 777607,
777609
0.50 Nm Order no.: 777606, 777607, 777609
0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 787606, 787609
2 Order no.: 787606, 787609
8 mm Order no.: 787606, 787609
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-169-2009-09
-8
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X9P
Mechanical data
Dimensions
Height
101.0 mm Order no.: 787606, 787609
94.0 mm Order no.: 777606, 777607, 777609
90.0 mm
121.0 mm
570 g Order no.: 787609
575 g Order no.: 787606
580 g Order no.: 777607, 777609
585 g Order no.: 777606
Width
Depth
Weight
Technische Daten_Satz Normen
The standards current on 2006-06 apply.
][Dauerstrom_ACDC
Conventional thermal current
Number of contacts
1
2
3
4
5
6
7
Ith (A) at UB DC
8.00 A
8.00 A
8.00 A
7.00 A
6.00 A
5.50 A
5.00 A
Ith (A) at UB AC
8.00 A Order no.: 777606, 787606
8.00 A Order no.: 777606, 787606
8.00 A Order no.: 777606, 787606
7.00 A Order no.: 777606, 787606
6.00 A Order no.: 777606, 787606
5.50 A Order no.: 777606, 787606
5.00 A Order no.: 777606, 787606
Bestelldaten
Order reference
Type
PNOZ X9P C
PNOZ X9P
PNOZ X9P C
PNOZ X9P
PNOZ X9P
Features
110 - 240 VAC
110 - 240 VAC
24 VDC
24 VDC
24 VDC
24 VDC
12 VDC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Terminals
Spring-loaded terminals
Screw terminals
Spring-loaded terminals
Screw terminals
Screw terminals
Order no.
787 606
777 606
787 609
777 609
777 607
NSG-D-2-169-2009-09
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