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bodine CF13 INSTALLATION INSTRUCTIONS ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ AND FOLLOW ALL SAFETY INSTRUCTIONS LAMP RATING CHART 1. To prevent high voltage on red & yellow output leads prior to installation, OPERATES ONE 2-PIN LAMP Lamp Type Wattage Base inverter connector must be open. Do not join inverter connector until AC power 5, 7, 9 G23 is supplied to the emergency ballast. Twin-Tube 13 GX23 2. The emergency ballast is for use with one twin-tube or double twin-tube (quad) 9 G23 compact fluorescent lamp shown in the Lamp Rating Chart. Quad 10 G24d 3. The emergency ballast must be connected to an unswitched AC power source 13 GX23 (120 or 277 volts). 4. When installing the emergency ballast, make sure all connections are in accordance with the National Electrical Code and any local regulations. 5. To reduce the risk of electrical shock, disconnect the AC input and the inverter connector before servicing. 6. This product is for use with indoor fixtures except air handling heated air outlets, and wet, damp, or hazardous location fixtures. 7. Do not attempt to service the battery. The emergency ballast uses a sealed, no–maintenance battery. Contact the manufacturer for information on replacements. 8. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. 9. Do not install near gas or electric heaters. 10. Servicing should be performed by qualified service personnel. 11. Do not use this equipment for other than intended use. SAVE THESE INSTRUCTIONS Ni-Cd © The Bodine Company • 236 Mt. Pleasant Road • 38017 • P.O. Box 460 • Collierville, TN 38027-0460 • 800-223-5728 • 901-853–7211 • FAX 901-853–5009 Made in the U.S.A. 70100032C0 11/95 INSTALLATION WARNINGS: 1. TO PREVENT DAMAGE TO THE EMERGENCY BALLAST, JOIN THE BATTERY CONNECTOR BEFORE SUPPLYING AC POWER TO THE EMERGENCY BALLAST. 2. TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON OUTPUT LEADS (YELLOW AND RED), DO NOT JOIN INVERTER CONNECTOR UNTIL AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: MAKE SURE THAT THE NECESSARY BRANCH CIRCUIT WIRING IS AVAILABLE. AN UNSWITCHED SOURCE OF POWER IS REQUIRED. THE EMERGENCY BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT AS THE AC BALLAST. 1. Select the appropriate wiring diagram to connect the emergency ballast to the AC ballast and lamp. 2. Refer to Diagram to install indicator light. The indicator light must be positioned so that it will be visible after the fixture is installed. NOTE: A switch box is not supplied. 3. See Diagram A showing basic switched and unswitched fixture connections. 4. See back page for more detailed wiring schematics. The emergency ballast can be used with one- or two-lamp fixtures, however, it operates one lamp in the emergency mode. 5. Cut fixture wire between the lamp holder and AC ballasts and connect the blue emergency ballast wire to the AC ballast and the yellow wire to the lamp holder. 6. On switched fixtures, an additional unswitched hot (120 or 277 VAC) wire must be run to the junction box and connected to the emergency ballast. 7. The emergency ballast must be connected to an unswitched 120 or 277 VAC power source. Do not connect to other voltages. After fixture installation is complete: A. Join the battery connector. B. Supply AC power to the emergency ballast. C. Join inverter connector 8. For short-term testing of the emergency function, the battery must be charged for at least 30 minutes. The emergency ballast must be charged for at least 24 hours before conducting a long-term test. 9. In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Supply Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." DIAGRAM A UNSWITCHED FIXTURE UNSWITCHED 120 or 277 VAC BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON Emergency Ballast SWITCHED FIXTURE UNSWITCHED 120 or 277 VAC BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) Emergency Ballast COMMON 70100032C0 INDICATOR LIGHT INSTALLATION STEP 1 STEP 2 TYPICAL TEST SWITCH WIRING DIAGRAMS UNSWITCHED FIXTURE SWITCHED FIXTURE OPERATION When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically provides at least 90 minutes of emergency lighting. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. Visually inspect the charging indicator light monthly. It should be illuminated. 2. Test operation of the circuit at 30–day intervals for a minimum of 30 seconds. The lamp should operate. 3. Conduct a 90–minute discharge test once a year. The lamp should operate for at least 90 minutes. Refer any servicing indicated by these checks to qualified personnel. 70100032C0 WIRING DIAGRAMS TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT A. TWO–LAMP FIXTURE, TWO SIMPLE REACTOR AC BALLASTS (Lamp 1 operates in Emergency mode) B. TWO–LAMP FIXTURE, TWO AUTOTRANSFORMER AC BALLASTS (Lamp 1 operates in Emergency mode) C. ONE–LAMP FIXTURE, ONE SIMPLE REACTOR AC BALLAST D. ONE–LAMP FIXTURE, ONE AUTOTRANSFORMER AC BALLAST E. ONE LAMP FIXTURE WITHOUT AC BALLAST F. EMERGENCY BALLAST IS COMPATIBLE WITH 2-LAMP AC BALLAST Call factory with AC ballast manufacturer and model #. 70100032C0