Download Entron Welding Control Catalog

TM
Controls, LLC.
MICROPROCESSOR BASED
RESISTANCE WELDING CONTROLS
PRODUCT CATALOG
and
SPECIFICATIONS
Effective: 01/08
Supersedes: 09/07
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
Controls, LLC.
TM
MICROPROCESSOR BASED CONTROLS
TABLE OF CONTENTS
SERIES BULLETINS
ENTRON User Discount Schedule .............................................................................................
ENTRON Limited Warranty ........................................................................................................
ENTRON Cabinet Guide ............................................................................................................
EN1000 Multiple Schedule/Multiple Sequence Controls ............................................................
EN1000 Series Controls Specifications ......................................................................................
EN1001 Constant Current/Multiple Sequence Controls .............................................................
EN1001 Series Controls Specifications ......................................................................................
EN1721 Single Phase AC Constant Current Controls ................................................................
EN1500 Seam Welding Controls/Specifications .........................................................................
EN1701 Mid Frequency Inverter Constant Current Controls ......................................................
EN1003 Multiple Schedule/Multiple Sequence 3 Phase DC Controls ........................................
EN1003 Series Controls Specifications ......................................................................................
EN50 Basic Weld Timer & Components .....................................................................................
EN50 Basic Weld Timer & Components Specifications ..............................................................
EN2000 Dual Schedule/Dual Sequence S2H Controls ..............................................................
EN2000 Series Controls Specifications ......................................................................................
EN1000 Cascade/Multi-Valve Controls ......................................................................................
EN1000 Series Cascade/Multi-Valve Controls Specifications ....................................................
EN1000 Multiple Controls in Single Cabinet ...............................................................................
ENTRON Flat Plate Controls ......................................................................................................
EN1000 Series Bench Controls ..................................................................................................
EN2130 Series Bench Controls with Valve Output/Specifications ..............................................
EN2150 Series Bench Controls without Valve/Specifications .....................................................
EN1280 Flash/Anneal Welding Controls/Specifications .............................................................
EN1380 Butt or Flash Weld Controls with Anneal Sequence/Specifications ..............................
ENTRON Intergrated Pressure Sense Control System ..............................................................
ENTRON MM2/MM8 Memory Module........................................................................................
ENTRON Networking Components ............................................................................................
ENLINK and ENLINK Cascade ..................................................................................................
ENTRON RT4jr. – Remote Terminal ...........................................................................................
ENTRON Welder Interlock .........................................................................................................
ENTRON WA1 Weld Analyzer ....................................................................................................
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
750001
750003
780054
780044
750040
780048
750043
780087
780061
780079
780056
750046
780086
750069
780049
750045
780046
750038
780057
780084
750042
780063
780064
780067
780066
780081
780082
780077
780068
780085
780083
780088
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750017-0108
TM
Resistance Welding Controls
Series Bulletin: User Discount Schedule
Date: April 2006
Supercedes: July 1996
DISCOUNT SCHEDULE
To be applied to published List Prices
1. Resistance Welder Controls, Printed Circuit Board Assemblies and Control Sub-Assemblies:
QUANTITY
DISCOUNT
MULTIPLIER
Any
Net
1
QUANTITY
DISCOUNT
MULTIPLIER
Any
Net
1
Class I Purchaser:
Customer who purchases controls directly from welding
machine manufacturers, their authorized agents or from
ENTRON Controls, and assume the responsibility of
installation of the control on a welding machine.
2. Resistance Welder Control Maintenance and Spare Parts:
Class I Purchaser:
3. Prices and Discounts are subject to change without notice. In the event of a price increase, the previous price will be
maintained for equipment on order and allowed to be shipped within 30 days of the effective date of the price
increase. In the event of a price decrease, the lower price will be applied to any part of the open order not shipped.
Equipment shipped and invoiced against any such order is not subject to the lower price.
4. Minimum Billing:
$50.00
5. Terms:
Net 30 Days
6. Freight Charges:
F.O.B., Greer, SC
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750001-0406
TM
Resistance Welding Controls
Series Bulletin: Warranty
Date: April 2006
Supercedes: May 2005
ENTRON LIMITED WARRANTY
Important: Please read carefully. Our warranty statement provides critical information regarding your ENTRON
weld control and subsequent service policy.
ENTRON Controls, LLC., warrants that all ENTRON control panels, EXCEPT the silicon controlled rectifiers (SCRs),
insulated gate bipolar transistors (IGBT’s), SCR and IGBT assemblies, circuit breakers, and electro-mechanical contactors,
are free of manufacturing defects for a period of TWO YEARS from the date of original purchase and, in the event of a
manufacturing defect, ENTRON will repair or replace, at its discretion, the defective part without any cost for parts or
labor.
All silicon controlled rectifiers, SCR assemblies, IGBT assemblies, circuit breakers, Inverter controls carry a one year
warranty from the date of original purchase, and electro-mechanical contactors in ENTRON control panels are covered
by a limited warranty from the original manufacturer. If these parts fail because of a manufacturing defect they will
not be repaired or replaced by ENTRON, but will be returned by ENTRON to the original manufacturer in accordance
with said manufacturer’s warranty.
To obtain repairs or replacement under this warranty, the defective part may be returned, prepaid, to ENTRON Controls,
LLC., 601 High Tech Court, Greer, South Carolina 29650. Please send your repair to the attention of “service” with a
description of the problem you are experiencing, contact person and phone number.
EXCLUSIONS: This warranty does not cover damage by accident or misuse, unauthorized repair or
modification to any control assembly by the customer.
Important Note: The warranty period is considered from the date of shipment and is tracked by a serial
number code.
USE OF OUT OF WARRANTY REPAIR SERVICE: To obtain service for any printed circuit board assembly after
two years from the date of purchase, send the assembly, prepaid, to ENTRON Controls, LLC., and ENTRON will repair
the printed circuit board assembly and return it to you without further warranty. Additional service charges may be
invoiced at time of shipment.
Thank you for using ENTRON Controls.
Your ENTRON Controls, LLC., representative is always
available to assist you with your control or welding problems.
Our sales representatives, Original Equipment Manufacturers,
Dealers and Distributors are always supported by direct factory
assistance. Do not hesitate to call for prompt, professional
assistance – 864-416-0190. There is no charge for this assistance.
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750003-0406
Controls, LLC.
TM
CABINET GUIDE
FLAT PLATE
CABINET TYPE
FP
CASCADE FP
IMU
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN1500, EN2000
EN1000 CASCADE, EN1001 CASCADE
EN1000, EN1001
CONTACTOR
SIZE
EXT. SCR
EXT. SCR
EXT. SCR
MAX. NO. OF
CONTACTORS
1
UP TO 8
1
CIRCUIT BREAKER
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
DEEP
11 x 11 FLAT PLATE (FP) CONTROL
21 x 21 FLAT PLATE (FP) CONTROL
INTEGRATED MODULAR UNIT (IMU)
CASCADE FLAT PLATE CONTROL
“B” CABINET
AVAILABLE
CONTROL MODELS
EN1000-B
CONTACTOR
SIZE
150A
MAX. NO. OF
CONTACTORS CIRCUIT BREAKER
1
NOT AVAILABLE
“B” CABINET
“S” CABINET
“S” CABINET
MOUNTING
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000
CONTACTOR
SIZE
EXT. IGN.
EXT. SCR
150A
300A
1200A
MAX. NO. OF
CONTACTORS
1
1
1
1
1
CIRCUIT BREAKER – NOT AVAILABLE
“S” CABINET
“E” CABINET
“E” CABINET
MOUNTING
1-1/2
8-3/4
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000
21
CONTACTOR
SIZE
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
MAX. NO. OF
CONTACTORS
1
1
1
1
1
1
21
2
3
16-1/2
7-1/4
CIRCUIT BREAKER – NOT AVAILABLE
10-1/2
16-1/2
“D/T” CABINET
MAX. NO. OF
CONTACTORS
2
4
3
3
1
1
CIRCUIT BREAKER
100, 200, OR 400A,
2 OR 3 POLE
“E” CABINET
“T” CABINET
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000, EN1003, EN1000 CASCADE
CONTACTOR
SIZE
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
3/8 D. KNOCKOUT
(3 PLACES)
AVAILABLE CONTROL MODELS
EN1701
CONTACTOR
SIZE
300A
600A
7/16 D. HOLE
(4 PLACES)
CIRCUIT BREAKER
100 OR 200A,
3 POLE
3/16
25-3/8
19-3/8
MAX. NO. OF
CONTACTORS
1
1
1.13
TYP
4.71
12.81
10
10-7/8
5.72
3
1-1/4
5/8
27.59
24
26-1/2
“D/T” CABINET
“D” cabinet has side Control Panel
“T” cabinet has front Control Panel
5/8
“T” CABINET
WITH ADDITIONAL
EN1701 MOUNTING BRACKETS
“L” CABINET
“H” CABINET
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000, EN1003, EN1000 CASCADE,
MULTIPLE EN1000, MULTIPLE EN1001
CONTACTOR
SIZE
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
MAX. NO. OF
CONTACTORS
6
8
4
3
3
3
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000, EN1003, EN1000 CASCADE,
MULTIPLE EN1000, MULTIPLE EN1001
CONTACTOR
SIZE
EXT. IGN.
300A
1200A
1800A
2200A
MAX. NO. OF
CONTACTORS
8
6
4
4
3
CIRCUIT BREAKER
100, 200, 400,
600 OR 800A,
2 OR 3 POLE
CIRCUIT BREAKER
100, 200, 400, 600 OR 800A,
2 OR 3 POLE
“L” CABINET
“H” CABINET
“G” CABINET
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000, EN1003, EN1000 CASCADE,
MULTIPLE EN1000, MULTIPLE EN1001
CONTACTOR
SIZE
1200A
1800A
2200A
MAX. NO. OF
CONTACTORS
6
5
4
CIRCUIT BREAKER
100, 200, 400,
600 OR 800A,
2 OR 3 POLE
“G” CABINET
“U” CABINET
AVAILABLE CONTROL MODELS
EN1000, EN1001, EN2000, EN1003, EN1000 CASCADE,
MULTIPLE EN1000, MULTIPLE EN1001
CONTACTOR
SIZE
1200A
1800A
2200A
MAX. NO. OF
CONTACTORS
8
6
6
CIRCUIT BREAKER
100, 200, 400,
600 OR 800A,
2 OR 3 POLE
WELDER INTERLOCK
EN2WI-SS to EN8WI-SS
“U” CABINET
WELDER INTERLOCK
REMOTE TERMINAL CABINET (RT4jr.)
Used for remote, long distance mounting of Control Panel
via RS485 for EN1000, EN1001 and EN2000 Controls
SCR CONTACTOR ASSEMBLIES
EN(X)-150/300, EN(X)-1200, EN(X)-1800/2200
1200A
150 or 300A
RT4jr. CABINET
REMOTE DATA ENTRY
CABINET (RDEjr.)
Used for remote mounting
(6 feet) of the Control Panel
for EN1000, EN1001 and
EN2000 Controls
RDEjr. CABINET
1800 or 2200A
CAB.
TYPE OF CONTROL
CONTACTOR
SIZE
MAX. NO. OF
CONTACTORS
CIRCUIT BREAKER
FP
EN1000, EN1001, EN1500, EN2000
EXT. SCR
1
NOT AVAILABLE
FP
EN1000 CASCADE, EN1001 CASCADE
EXT. SCR
UP TO 8
NOT AVAILABLE
IMU
EN1000, EN1001
EXT. SCR
1
NOT AVAILABLE
150A
1
NOT AVAILABLE
B
EN1000-B
S
EN1000, EN1001, EN2000
EXT. IGN.
EXT. SCR
150A
300A
1200A
1
1
1
1
1
NOT AVAILABLE
E
EN1000, EN1001, EN2000
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
1
1
1
1
1
1
NOT AVAILABLE
EN1000, EN1001, EN2000,
EN1003, EN1000 CASCADE
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
2
4
3
3
1
1
100, 200, OR 400A,
2 OR 3 POLE
300A
600A
1
1
100 OR 200A,
3 POLE
D/T
T
EN1701
L
EN1000, EN1001, EN2000,
EN1003, EN1000 CASCADE,
MULTIPLE EN1000, AND
MULTIPLE EN1001
EXT. IGN.
EXT. SCR
300A
1200A
1800A
2200A
6
8
4
3
3
3
100, 200, 400, 600,
OR 800A,
2 OR 3 POLE
H
EN1000, EN1001, EN2000,
EN1003, EN1000 CASCADE,
MULTIPLE EN1000, AND
MULTIPLE EN1001
EXT. IGN.
300A
1200A
1800A
2200A
8
6
4
4
3
100, 200, 400, 600,
OR 800A,
2 OR 3 POLE
G
EN1000, EN1001, EN2000,
EN1003, EN1000 CASCADE,
MULTIPLE EN1000, AND
MULTIPLE EN1001
1200A
1800A
2200A
6
5
4
100, 200, 400, 600,
OR 800A,
2 OR 3 POLE
U
EN1000, EN1001, EN2000,
EN1003, EN1000 CASCADE,
MULTIPLE EN1000, AND
MULTIPLE EN1001
1200A
1800A
2200A
8
6
6
100, 200, 400, 600,
OR 800A,
2 OR 3 POLE
––
WELDER INTERLOCK
N/A
N/A
N/A
THE REMOTE CABINET IS USED FOR REMOTE MOUNTING OF THE CONTROL
PANEL FOR EN1000, EN1001 AND EN2000 CONTROLS.
SEE CATALOG FOR AVAILABILITY AND PRICE OF SPECIFIC CABINET/CONTACTOR/
CONTROL CONFIGURATIONS.
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780054-0707
TM
Controls for Resistance Welding
EN1000
Multiple Schedule/Multiple Sequence Controls
• Simple to Program
Push buttons and a short three-step
procedure make easy work of
programming any possible
welding schedule.
• New Design Reduces Cost
Simplified design significantly
reduces production costs which are
passed on to you.
• Quality Tested to
Performance Extremes
Each unit is tested to insure
maximum performance at
customary operating levels. The
Entron resistance welding control
has consistently offered an
excellent performance history.
• Application Flexibility
Features
Capabilities
• Spot Sequence
• 50 Unique Schedules
• Pulsation Sequence
• Chained & Successive Modes
• Up & Down Slope
• Repeat & Non Repeat
• Quench/Temper
• Weld & Valve Control Relays
• Forge Delay
• 3 Valve Output
• Multiple Weld/Multiple Current
Sequence
• Multiple Weld Programming
• Preheat / Postheat
• External Schedule Select
• Process & Error Outputs
• Multiple Job Set-Ups
• Easily Programmed
• Program Only the Functions
Required
• Seam Sequence
Exclusive ENTRON two year warranty
Designed for use with single phase
welding machines, rocker arm and
press type welders, brazing and
robotic equipment, and special
machines.
Advantages
• Design Simplicity
D Cabinet
Design simplicity is the key to our
ability to manufacture the highest
quality weld control with the best
delivery, least maintenance, and
lowest out of warranty service in
the industry.
• Field Expandable
Entron can provide retrofit
controls suitable for any
manufacturer’s controls of any
age, type or sequence for
installation in the field.
T Cabinet
• Vault Closing Door
Mechanism
D & T cabinet doors equipped with
vault locking mechanism to ensure
security.
• Flexible Applications
EN1000 Single Contactor Controls
can be applied to spot welders,
seam welders, special machines, or
robotic equipment for welding
materials of unequal thickness and
coated materials.
S Cabinet
• Multiple Cabinet Options
Available in D, T, E, S cabinet
styles with front or side-mounted
control panels.
• Available Options
Remote Data Entry
Program Lockout Switch
RS 232 Port Interface
Schedule Select
Valve Select (1 of 7) Option
RS485
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780044-0406
TM
EN1000 Series Controls
Multiple Schedule/Multiple Sequence Controls
Date: April 2006
Supercedes: August 2000
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count/Heat Count:
0 to 99 cyc, 50/60 Hz
Cool Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Off Count:
0 to 99 cyc, 50/60 Hz
Weld Impulse Counter:
1 to 99 Impluses
Slope Control/Up and Down Slope:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current
functions
It is NOT necessary to program functions NOT required, program only functions
required
Standard RWMA/NEMA Programmable Functions
Including the following as examples:
Up Slope and Down Slope
Quench/Temper
Pulsation Sequence
Multi-Weld Count/Multi-Current Select
Pre-Heat/Post-Heat
Forge Delay
Seam Weld (Continuous and Intermittent)
4 Cycle Modes
Non-Repeat:
Repeat:
Successive:
Chained:
Single Schedule upon initiation
Single Schedule repeated with pilot circuit held closed
Upon each initiation, unique successive schedules are automatically selected
Multiple schedules can be linked to operate sequentially upon a single initation
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot, Beat/Non-Beat Operation
Operational Lights:
Power On
Weld Current
Indicator Lights for all functions on display panel
Valve Transformer:
150VA 230/460-115V, E, D & T Cabinets
50VA 230/460-115V, S Cabinet
3 Valve outputs standard, all controls
Valve select 1 of 7, optional
Exclusive ENTRON two year warranty
EN1000 Series Controls
Multiple Schedule/Multiple Sequence Controls
D Cabinet
The EN1000 Series Control is ideal for programming schedules for welding
coated materials, aluminum, other non-ferrous metals, special alloys, multiple
thickness of materials and many special part configurations.
E Cabinet
•Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
•Four Cycle Modes can be programmed for complex welding schedules
•Select and Program up to 3 VALVE CIRCUITS, STANDARD
Independently selectable and programmable
•Single contactor circuitry
Process control outputs
•Additional Standard Features:
External Schedule Select
Contactor Failed Detection (Circuit breaker with shunt trip, optional)
•Control can be INTERFACED with external Programmable Logic Control
(PLC); Advanced interfaces available
T Cabinet
S Cabinet
CABINET STYLE & DIMENSIONS
CONTACTOR STYLE & RATINGS
STYLE
H
W
D
AIR COOLED
WATER COOLED
FP
279 mm
11O
279 mm
11O
S
222 mm
8-3/4O
222 mm
8-3/4O
419 mm
16-1/2O
300A
1200A
E
533 mm
21O
222 mm
8-3/4O
419 mm
16-1/2O
300A
1200A
1800A
2200A
D or T
610 mm
24O
645 mm
25-3/8O
254 mm
10O
300A
1200A
1800A
2200A
Please Contact Factory
All SCR contactors complete with temperature limit switch.
Circuit Breakers available in D and T cabinets only. Consult factory for Circuit Breaker pricing. 100, 200 and 400 ampere
Circuit Breakers are available in D and T cabinets with right hand, flange mounted operator installed within the cabinet.
Consult factory for availability of 600 and 800 ampere Circuit Breakers.
See COMPREHENSIVE PRICE LIST for a complete list of Options, Circuit Breakers, Accessories and Special Features.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750040-0406
TM
Controls for Resistance Welding
EN1001
Constant Current/Multiple Sequence Controls
Constant Current
Current Sensors:
Secondary Flexible Rogowski Coil or
Primary Coil.
Secondary Flexible Rogowski Coil
permits direct secondary kilo-Ampere
programming and reading. Monitoring with High and Low limits.
Automatic Tap Up/Range Down or
Tap Down/Range Up indicator.
Toggle function displays kilo-Ampere
or Percent Current. Function helps
avoid setups in very low or very high
percent phase shifts.
All sensors permit Current Monitoring with High and Low limits.
Features
Capabilities
•
•
•
•
•
•
•
•
• Extended Functions accessible via
the Front Panel make Boardmounted dipswitches virtually
obsolete
• Front Panel layout permits quick
access to all needed parameters
• Program only functions required
• Multiple weld programs
• Multiple current sequence
• Pre-Heat / Post Heat
• Multiple job schedule storage
• Quench and Temper
• Flash / Butt Welding
• Diverse schedule capabilities
provide maximum application
versatility
•
•
•
•
Spot Sequence
Pulsation Sequence
Seam Sequence
Up & Down-Slope
Chained & Successive Modes
External Schedule Select
Process & Error Outputs
Five Programmable Stepper
Counters
50 Schedules
Repeat / Non Repeat
3 Valve Outputs
Schedule to Schedule copy
Simple secondary range setting
requires no setup. Secondary
operating range of 2kA to 100kA.
Quick primary setup. Control learns
and adapts to any machine size when
primary sensing is used.
Welding Transformer ratio
measurements not required for proper
Constant Current Operation in
percent mode with primary sensor.
Secondary ampere programming is
available when a primary sensor is
used and transformer ratio is
provided.
Exclusive ENTRON two year warranty
Expanded Capabilities
D Cabinet
(Requires additional hardware)
•Schedule Select 49 [S49] Option.
Allows direct binary selection and
initiation of any of 50 schedules in
Spot Mode. Switch Weld Current on
the fly to any of 50 currents in Seam
Mode.
E Cabinet
•IPSC Options
Integrated Pressure Control
[IPC]. Weld Control stores an
independent value of Pressure or
Force in each of 50 Schedules.
Associates Pressure with Squeeze
time for concurrent valve actuation.
Integrated Pressure Sensing
[IPS]. Weld Control stores an
independent value of Pressure or
Force in each of 50 Schedules.
Associates sensed Pressure with
Pressure Switch input for Pressure/
Force level weld triggering.
Integrated Pressure Sense and
Control [IPSC]. Weld control
combines the previous two options
into a full pressure control and
monitoring system.
S Cabinet
•RS485 Communication. Control
can be networked along with 63
other units for remote programming
and monitoring. Up to 32 Masters
allow for grouping within a network.
Up to 32 PC hosts allow for
programming or statistical data
collection or error monitoring.
•RS232 provides Serial
communication.
•ENLINK for WINDOWS
Communication software provides
PC and Laptop interface for remote
programming and monitoring of
EN1001 series controls. ENLINK for
WINDOWS Communication
software is included with RS485
option.
•Memory Module [MM2] is
designed as a backup device for any
EN1001 series control or as Copy/
Download device for all Data from
one Control to another.
Distributed by:
Primary Coil (P5)
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
•Valve Select 1 of 7 [VS]. This option
provides 7 additional decoded
outputs from the 3 standard EN1001
series controls.
7
Rogowski Coil (S6)
MEMBER
780048-0406
TM
EN1001 Series Controls
Constant Current/Multiple Sequence Controls
Date: July 2007
Supercedes: April 2006
SPECIFICATIONS
Constant Current Operation
Primary or Secondary Sensing with 2 Sensors available: Primary Coil or Secondary
Coil
Secondary Coil Calibrated for full range of operations from 2kA to 100kA requires
no setup or learning
Control achieves Compensation on Second weld cycle
Compensation algorithms permit 1% accuracy
Current readings available at end of weld; Percent phase shift reading available by
the push of a button
Intelligent error reporting associates weight of error versus weld time when using Hi/
Lo windows
Primary or Secondary Sensors permit users a choice for simple and accurate constant
current operation
Control is programmable in Percent Phase shift or kAmps
Current Monitoring only mode, can monitor 1/2 cycle welds
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cycles, 50/60 Hz
Squeeze: Pressure/Force
00 to 99psi/0000 to 9999 Lbs.
Trigger value
00 to 99psi/0000 to 9999 Lbs.
Weld Count/Heat Count:
0 to 99 cycles, 50/60 Hz
5 Steppers each with 10 steps counting up to 9999 welds.
Cool Count:
0 to 99 cycles, 50/60 Hz
Hold Count:
0 to 99 cycles, 50/60 Hz
Off Count:
0 to 99 cycles, 50/60 Hz
Weld Impulse Counter:
1 to 99 cycles, 50/60 Hz
Slope Control/Up and Down Slope:
0 to 99 cycles, 50/60 Hz
Current Programmability in KiloAmps/Percent up to 99.99kA/99% in 0.01kA/1%
current steps.
Standard RWMA/NEMA Programmable Functions
Up Slope and Down Slope
Quench and Temper
Pulsation Sequence
Multi-Schedule Select
Seam Weld (Continuous and Intermittent)
Retraction
Stepper
Forge Delay
Pre-Heat/Post Heat
End of sequence
Air over oil
5 Cycle Modes
Non-Repeat:
Repeat:
Successive:
Chained:
Paused Chain:
Single Schedule upon initiation
Single Schedule repeated with pilot circuit held closed
Upon each initiation, unique successive schedules are
automatically selected
Multiple schedules can be linked to operate sequentially
upon a single initation
Valves remain active after HOLD until Re-initiation to next
schedule in sequence
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing,
Anti-Saturation Circuit
Anti Tie Down
Temperature Limit Switch
Dynamic Automatic Power Factor
Equalization
Dynamic Automatic Voltage
Compensation, +20% of Nominal Line
Current Offset
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot Beat/
Non-Beat Operation
Operational Lights: Power On
Weld Voltage
Indicator lights for all functions on
display panel
Valve Transformer: 150VA 230/460115V, E, D & T Cabinets; 50VA 230/
460-115V, S Cabinets
3 Valve Outputs standard, all controls
except 1001B.
Options:
Valve select 1 of 7
S49, External Binary Schedule Select
IPSC, Integrated Pressure Sense Control
MM2, Memory Module
RS485 with ENLINK or RS232
Water Flow Switch
Shunt Trip Disconnect
Ground Fault Detection
Exclusive ENTRON two year warranty
EN1001 Series Controls
Constant Current/Multiple Sequence Controls
D Cabinet
The EN1001 Series Constant Current Control is ideal for programming
schedules where changing conditions such as line voltage variation, size and
shape of the secondary, or the introduction of ferrous material in the secondary
are of concern and current compensation is desired.
E Cabinet
S Cabinet
•CONSTANT CURRENT with a 4 digit display in kAmps
•Store up to 50 UNIQUE SCHEDULES
•Schedules retained in memory with power off
•Three Valve Circuits, standard
•Single contactor Firing Circuit
•External Schedule Select allows remote binary selection of 4 schedules
•Five Programmable Steppers to extend tip life
•Current Offset allows quick manual current adjustments
•Control can be interfaced and intitiated using a PLC (Programmable Logic
Controller)
•Meets or exceeds RWMA/NEMA standards
•Secondary coil requires No Setup; Only range selection for constant current
•Primary sensor requires No Transformer Ratios
•Current monitor with Hi/Lo current limit windows
OPTIONS:
•RS485 implemented with 2 wire ENBUS using non-proprietary protocol;
Controls can be networked through remote terminals (RT4jr.) or use PC
compatible ENLINK software to download, store or edit weld control data
•RS232 Single point communications
•IPS, IPC, IPSC, Integrated Pressure Sense, Control or Sense and Control
Program 50 Unique Pressures, or Trigger Levels
•MM2, Memory Module provides backup for all data of EN1001 Series Controls
•S49, External Binary Select, allows remote binary selection of any of 50
schedules
•Valve Select 1 of 7
•Shunt Trip Breaker
•Ground Fault Detection
CABINET STYLE & DIMENSIONS
STYLE
B
S
E
D or T
H
222 mm • 8-3/4O
222 mm • 8-3/4O
533 mm • 21O
610 mm • 24O
W
D
222 mm • 8-3/4O 296 mm • 11-3/4O
222 mm • 8-3/4O 419 mm • 16-1/2O
222 mm • 8-3/4O 419 mm • 16-1/2O
645 mm • 25-3/8O
254 mm • 10O
CONTACTOR STYLE & RATINGS
AIR COOLED
150A
300A
300A
300A
300A
WATER COOLED
1200A
1200A
1800A
1800A
2200A
2200A
All SCR contactors complete with temperature limit switch.
Consult factory for Circuit Breaker pricing. 100, 200 and 400 ampere Circuit Breakers are available in D & T cabinets with righthand, flange mounted operator installed within the cabinet. Consult factory for availability of 600 and 800 ampere Circuit Breaker.
See COMPREHENSIVE PRICE LIST for a complete list of Options, Circuit Breakers, Accessories and Special Features.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
750043-0707
MEMBER
TM
Controls for Resistance Welding
EN1721
Single Phase AC Constant Current Controls
Constant Current
• Control adjusts current output every
half cycle.
• No setup necessary for constant
current operation.
• When optional secondary coil is
used, secondary amps are directly
displayed.
• High, Low and Pre limits.
• Manual calibration via 2 set points
for secondary coil.
• Pop-up current meter to assist
programming.
• Auto secondary coil test.
• Results of last weld available
immediately.
Options
Features
• Spot, Pulsation or Seam Sequence
• RS232 Port
• Programmable options: Slope, PreHeat, Quench, Temper, Post Heat
• Linked Programs
• External Schedule Select
• Event & Error Outputs
• 64 Programs
• Repeat / Non Repeat
• Isolation Contactor Timer
• Single/Dual Gun
• Programming in phase angle, kA or %
• Measurement Log
• Dual Gun Stepper with Presets and
Tip Dress Counter
• 24 VDC flexible I/O (14 in 12 out);
some mapable between weld
functions, events and simple I/O
sequences
• Diverse schedule capabilities
provide maximum application
versatility
• I/O Sequencer
• 4-20 mA or 0-10 V analog inputs
and outputs provided for pressure
sensing and control
• Two 0-10V analog inputs (Sequencer)
• Program Select
• Retraction
• Dual-interval Welding Sequence
• Detachable 4 x 20 LCD Program
Pendant (RPP1) with data backup
• ENLINK 1721
• Ethernet port
• Primary and Secondary coils
• Program Lockout
• Operation Mode Switch (OMS) –
Program Lockout & Weld/No Weld
• Pressure Sensors
• Proportional Valve
• Isolation Contactor
• GFI for portable guns
• Water Flow Switch
Exclusive ENTRON two year warranty
(Requires additional software
and/or hardware)
TO PROGRAM, YOU WILL NEED:
Program Pendant
(RPP1)
Detachable, hand-held
pendant accesses all
programmable
variables and displays
current and status.
– OR –
ENLINK 1721
Communication
software provides
PC interface for
remote programming and monitoring of control.
AMPERES DEMAND CURRENT – RMS
Expanded Capabilities
2000
1200A SCR Contactor
1000
800
300A SCR Contactor
600
500
DEMAND CURRENT vs.
PERCENT DUTY CYCLE
for 30 Cycle Conduction Time
400
300
200
1
2
3
4
5 6 7 8 9 10
20
30
40 50 60
80 100
PERCENT DUTY CYCLE
TO MEASURE CURRENT IN AMPS,
YOU WILL NEED:
Secondary Rogowski Coils
Available in 3O, 6O or 12O diameters.
Provides actual secondary
amperage measurements.
– OR –
Coil as part of Weld Transformer.
OPTIONAL:
• Ethernet Card
Provides ability to
network multiple
controls using
ENLINK 1721.
• Pressure Sense and Control
Hardware
Using provided analog I/O, add
differential sensors, single-ended
sensors, or 2O and 13O port
proportional controllers.
Distributed by:
• GFI for portable guns
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780087-0108
TM
Controls for Resistance Welding
EN1500
Seam Welding Controls
• Simple to Program
Push buttons and a three-step
procedure make easy work of
programming any welding
schedule.
• Two Year Warranty
A two year warranty is offered on
all ENTRON parts and assemblies.
Expert phone support and
application service are available at
no cost.
• Change Current “On the
Fly”
While welding, change current “on
the fly” with Manual Current
Adjust (optional).
• Direct Replacement for
EN500
• Unique Design
Features
Capabilities
• Seam Sequence
• 50 Unique Schedules
• Preheat/Postheat
• Weld & Valve Control Relays
• Up/Down Slope
• One Valve Output
• Continuous/Intermittent
• Multiple Job Set-ups
• Beat/Non-Beat Operation
• Easy to Program
• End of Sequence Output
• Program Only the Functions
Required
• Hierarchical Initiation Structure
• Optional Manual Current Adjust
• Spot/Roll Spot
Exclusive ENTRON two year warranty
Specifically designed for ALL
types of seam welding, including
roll spot.
EN1500 Series Controls
Seam Welding • Multiple Schedule/Multiple Sequence Controls
Date: February 2007
Supercedes: April 1998
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cycles, 50/60 Hz
Preheat Count:
0 to 99 cycles, 50/60 Hz
Weld Count:
continuous seam or intermittent seam
Cool Count:
0 to 99 cycles, 50/60 Hz
Postheat Count:
0 to 99 cycles, 50/60 Hz
Hold Count:
0 to 99 cycles, 50/60 Hz
Slope control/Up and Down Slope:
0 to 99 cycles, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current functions
It is NOT necessary to program functions NOT required, program only functions required
Standard RWMA/NEMA Programmable Functions
Including the following as examples:
Up Slope and Down Slope
Seam Weld (Continuous or Intermittent)
Multi-Weld Count/Multi-Current Select
Pre-Heat/Post-Heat
Priority heat select individual or switch on the fly
Switch weld schedule on the fly upon limit switch input
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing,
Anti-Saturation Circuit
Dynamic Automatic Power Factor
Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot
Beat/Non-Beat Operation
Operational Lights: Power On
Weld Current
Indicator Lights for all functions on
display panel
Valve Transformer: 50VA 230/460150V
Single Valve output standard, all
controls
(Optional) Change Current “On the
Fly” (while welding) with Manual
Current Adjust
The EN1500 Series Control is a microprocessor based resistance welding control. It has been designed specifically for
Seam Welding applications. One outstanding feature of the EN1500 control is its ability to allow the operator concurrent
adjustment of weld heat intensity during an initiated sequence (this feature is optional).
• Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
• Single contactor circuitry; Process control outputs
• Additional Standard Features:
Priority Heat Select
Contactor Failed Detection (Circuit breaker with shunt trip, optional)
• Control can be INTERFACED with external Programmable Logic Control (PLC);
Advanced interfaces available
• Meets or exceeds RWMA/NEMA standards
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780061-0207
TM
Controls for Resistance Welding
EN1701
Mid Frequency Inverter Constant Current Controls
Constant Current
• Control adjusts current output every
millisecond.
• No setup necessary for constant
current operation.
• Compensation is still available
without secondary coil.
• When optional secondary coil is
used, secondary amps are directly
displayed.
• Primary current sensors built in.
• High, Low and Pre limits.
• Manual calibration via 2 set points
for secondary coil.
• Pop-up current meter to assist
programming.
• Maximum primary Amp limit.
• Auto secondary coil test.
• Control uses a dual loop feedback
system to optimize its performance
in terms of both speed and accuracy.
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
Millisecond control of weld time
Spot, Pulsation or Seam Sequence
RS232 Port
Programmable options: Slope,
Preheat, Quench, Temper, Postheat
Linked Programs
External Schedule Select
Event & Error Outputs
64 Programs
Repeat / Non-Repeat
Earth Leakage Detection with
Shunt Trip Breaker
Isolation Contactor Timer
Single/Dual Gun
Programming in phase angle, kA or %
• Measurement Log
• 24 VDC flexible I/O (19 in 16 out);
some mapable between weld functions,
events and simple I/O sequences
• Dual Gun Stepper with Presets and
Tip Dress Counter
• Diverse schedule capabilities provide
maximum application versatility
• I/O Sequencer
• 4-20 mA or 0-10 V analog inputs
and outputs provided for pressure
sensing and control
• Two 0-10V analog inputs (Sequencer)
• Program Select
• Retraction
• Dual-interval Welding Sequence
• Results of last weld available
immediately.
Options
• Detachable 4 x 20 LCD Program
Pendant (RPP1) with data backup
• ENLINK 1701
• Ethernet port
• Secondary coils
• Program Lockout
• Operation Mode Switch (OMS) –
Program Lockout & Weld/No Weld
• Pressure Sensors
• Proportional Valve
• Isolation Contactor
• GFI for portable guns
• Water Flow Switch
Specifications
Expanded Capabilities
(Requires additional software
and/or hardware)
TO MEASURE CURRENT IN AMPS,
YOU WILL NEED:
Secondary Rogowski Coils
Available in 3O, 6O or 12O diameters.
Provides actual secondary
amperage measurements.
– OR –
Coil as part of Weld Transformer.
OPTIONAL:
• Ethernet Card
Provides ability to
network multiple
controls using
ENLINK 1701.
• Pressure Sense and Control
Hardware
Using provided analog I/O, add
differential sensors, single-ended
sensors, or 2O and 13O port
proportional controllers.
EN1701-360T
EN1701-600T
234 kVA
480 VAC @ 50/60 Hz
360 A
161 A
209 A
390 kVA
480 VAC @ 50/60 Hz
600 A
268 A
347 A
93 A
100 Amp 3 pole *
leading
secondary or primary
+2%
+1%
1 kHz
2 seconds
1 GPM
104o F (40o C)
155 A
200 Amp 3 pole *
leading
secondary or primary
+2%
+1%
1 kHz
2 seconds
1 GPM
104o F (40o C)
T
T
T
T
T
T
* Control must be ordered with 3 pole shunt trip breaker.
EN1701 Resistance Welding Inverters
1000
Primary Amps
TO PROGRAM, YOU WILL NEED:
Program Pendant
(RPP1)
Detachable, hand-held
pendant accesses all
programmable variables and displays
current and status.
– OR –
ENLINK 1701
Communication
software provides
PC interface for
remote programming and monitoring of control.
Maximum output power @ 20% duty
Maximum line input voltage
Maximum output current
Maximum continuous output current
Maximum line input current per phase
Continuous rms line current per
phase @ 20% duty
Breaker (standard) *
Power factor
Regulation feedback
Current regulation accuracy
Current regulation repeatability
Inverter switching frequency
Maximum averaging time
Water flow rate
Maximum water inlet temperature
Transformers
40 kVA
56 kVA
70:1
76 kVA
54:1
100 kVA
50:1
800
600
EN1701 600T
400
EN1701 360T
200
0
0
10
20
30
40
50
60
Duty Cycle % (2 seconds)
70
80
90
100
One year warranty offered on
EN1701 Series Controls
Distributed by:
• GFI for portable guns
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
T Cabinet
(24O x 24O x 10O)
7
MEMBER
780079-0108
TM
Controls for Resistance Welding
EN1003
Multiple Schedule/Multiple Sequence 3 Phase DC Controls
• Simple to Program
Push buttons and a short three-step
procedure make easy work of
programming any possible
welding schedule.
• New Design Reduces Cost
Simplified design significantly
reduces production costs. These
savings are passed on to you.
• Quality Tested to
Performance Extremes
Each unit is tested to insure
maximum performance at
customary operating levels. The
ENTRON resistance welding
control has consistently offered an
excellent performance history.
• Application Flexibility
Features
Capabilities
•
•
•
•
•
•
•
• 50 Unique Schedules
•
•
•
•
•
•
•
•
3 SCR Contactors
Spot Sequence
Pulsation Sequence
Up & Down Slope
Quench/Temper
Forge Delay
Multiple Weld/Multiple Current
Sequence
Preheat/Postheat
External Schedule Select
Seam Sequence
Brazing
Flash Welding
Retraction
Squeeze Delay
Stepper
• Chained & Successive Modes
• Repeat & Non-Repeat
• Weld & Valve Control Relays
• 3 Valve Outputs
• Multiple Weld Programming
• Multiple Job Set-Ups
• Easily Programmed
• Program Only the Functions
Required
Exclusive ENTRON two year warranty
Transformers can be connected in
an Inside Delta, Outside Delta, or
“Y” configuration.
Advantages
• Design Simplicity
Design simplicity is the key to our
ability to manufacture the highest
quality weld control, the best
delivery, and the lowest service
requirements in the industry.
• Field Expandable
ENTRON can provide retrofit
controls suitable for any
manufacturer’s controls, of any
age, type or sequence, for field
installation.
• Vault Door Locking
Mechanism
D Cabinet
All cabinet doors equipped with a
vault locking mechanism to insure
security.
• Flexible Applications
EN1003 controls can be applied to
spot welders, seam welders,
special machines, or robotic
equipment for welding a full range
of weldable materials.
L Cabinet
• Multiple Cabinet Options
Available in D, T, L and H cabinet
styles with front or side-mounted
control panels.
Unique to ENTRON. All
EN1003 3 Phase DC Controls in
L & H Cabinets feature
provisions for field installation
or change of circuit breakers.
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780056-0406
TM
EN1003 Series Controls
Multiple Schedule/Multiple Sequence 3 Phase DC Controls
Date: April 2006
Supercedes: July 2004
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count/Heat Count:
0 to 99 cyc, 50/60 Hz
Cool Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Off Count:
0 to 99 cyc, 50/60 Hz
Weld Impulse Counter:
1 to 99 Impluses
Slope Control/Up and Down Slope:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current
functions
It is NOT necessary to program functions NOT required, program only functions
required
Standard RWMA/NEMA Programmable Functions
Including the following as examples:
Up Slope and Down Slope
Quench/Temper
Pulsation Sequence
Multi-Weld Count/Multi-Current Select
Pre-Heat/Post-Heat
Forge Delay
Seam Weld (Continuous and Intermittent)
4 Cycle Modes
Non-Repeat:
Repeat:
Successive:
Chained:
Single Schedule upon initiation
Single Schedule repeated with pilot circuit held closed
Upon each initiation, unique successive schedules are automatically selected
Multiple schedules can be linked to operate sequentially upon a single initation
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Selectable 50/60 Hz. operation
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot, Beat/Non-Beat Operation
Operational Lights:
3) Power On
3) Weld Current
Indicator Lights for all functions on display panel
Indicator LEDs for pilot inputs and diagnostics
Valve Transformer:
150VA 230/460-115V, All Cabinets
3 Valve outputs standard, all controls
Weld Stepper
Exclusive ENTRON two year warranty
EN1003 Series Controls
Multiple Schedule/Multiple Sequence 3 Phase DC Controls
The EN1003 Series Control is ideal for machines that require either large secondary currents or, by design, have high power losses caused by ferrous metals in the
throat of the welder, such as parts of the machine and/or welded parts.
•Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
•Four Cycle Modes can be programmed for complex welding schedules
•Select and Program up to 3 VALVE CIRCUITS, STANDARD
Independently selectable and programmable
• Process control outputs • External Schedule Select •
• Anti-Tiedown Initiations • Forge Delay • Versatile Weld Stepper •
•Control can be INTERFACED with external Programmable Logic Control
(PLC); Advanced interfaces available
•Selected Heat used SIMULTANEOUSLY on 3 Contactor Outputs.
•Transformers can be connected in an outside delta, inside delta, or “Y” configurations.
•Optional Functions:
• Program Lockout Switch • Schedule Select • RS232 Port Interface •
• Remote Date Entry • Valve Select (One of Seven) Option •
EN1003
Style L Cabinet
914 mm x 797 mm x 254 mm
36O x 31-3/8O x 10O
CABINET STYLE & DIMENSIONS
CONTACTOR STYLE & RATINGS
STYLE
H
W
D
AIR COOLED
WATER COOLED
D or T
610 mm
24O
645 mm
25-3/8O
254 mm
10O
Firing Circuit
or 300 A
1200A
LS or LF
914 mm
36O
797 mm
31-3/8O
254 mm
10O
Firing Circuit
or 300A
1200A
1800A
HS or HF
1067 mm
42O
949 mm
37-3/8O
254 mm
10O
300A
1200A
1800A
2200A
All SCR contactors complete with temperature limit switch.
Circuit Breakers available in L and H cabinets only. Consult factory for Circuit Breaker pricing. 100, 200 and 400 ampere
Circuit Breakers are available in L and H cabinets with right hand, flange mounted operator installed within the cabinet.
Consult factory for availability of 600 and 800 ampere Circuit Breakers.
See COMPREHENSIVE PRICE LIST for a complete list of Options, Circuit Breakers, Accessories and Special Features.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750046-0406
TM
Controls for Resistance Welding
EN50
Basic Weld Timer & Components
• Timer for use
with Remote
Contactor
• Compact Unit
Provides Basic
Control and
Programming
Features
• Versatile
• Simple to
Install and Use
• Available with
300 and
1200 Amp
Contactors
• Provided in
Kit Form
Actual Size
Features
• Multiple Weld/Multiple Current
• Squeeze Delay
• Interlock output
• Up to 8 user-defined schedules
• Pulsation
• Can be used for coated materials
• Internal or external schedule
selection
• Upslope
• Half Cycle
• 2 weld intervals for Preheat/
Postheat
• Repeat and Non-Repeat
• Retraction option with maintained
or momentary inputs
• 4 inputs and 4 outputs
• Counter with optional lock-out for
electrode maintenance
• Seam and Roll-Spot
• 2 stage foot switch
• Valve Control Relay
• Easily programmed
Exclusive ENTRON two year warranty
COMPONENT ORDERING INFORMATION
Timer
730006-001
Tim
er
ard
Bo
g
in
Fir
ly
pp
Su
r
we
Po
Firing Board
730006-002
730006-003 with 24-120VAC Valve Buffer
tor
tac
n
Co
730006-009 with
SYNC 480 Volt
24 VDC Power Supply
730006-004 with
SYNC Universal
Voltage
730006-010 with
SYNC 240 Volt
Typical
Machine
Design
Contactors
730006-005 – 300A
730006-006 – 1200A
EN(X)-300
EN(X)-1200
Accessory Kit
730006-007
Typical
Control
Design
Kit to assist system integrators with
implementing EN50 Series designs. Includes
precautionary labeling, fuses and hardware to
mount the EN50 Timer, Firing Board, Power
Supply and Contactors.
TM
Distributed by:
EN50 DEMO
Control
730006-008
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780086-1207
TM
EN50 Basic Weld Timer & Components
Specifications
Date: January 2008
Supercedes: November 2007
SPECIFICATIONS
Timer
Welding Parameters x 8
Squeeze Delay:
Squeeze:
Upslope:
Weld1:
Heat1:
Cool1:
Weld2:
Heat2:
Pulses:
Cool2:
Hold:
Off:
Mode:
0 to 99 cycles
0 to 99 cycles
0 to 99 cycles
0 to 99 cycles
0 to 99%
0 to 99 cycles
1 to 99 cycles
0 to 99%
1 to 9
0 to 99 cycles
0 to 99 cycles
0 to 99 cycles
Non-Repeat/Repeat
730006-001
TRUE R.50
1.37
6.25
* 3.25
* Stud – 4 places
(2 on bottom not shown)
3.11
Counter (Configuration Types 03, 05, 06, 07 and 10 only)
Actual count:
End count:
At end of count:
0 to 9999
0 to 9999
Stop/Continue
1.44
Configuration
Type Mode
00 Spot
01 Spot with
2 Stage Foot Switch
02 Spot with Retraction
03
04
05
06
07
08
09
10
11
12
4.75
* 3.81
Operation
Simple spot welding with no other functions
Spot welding with 2 Stage Foot Switch
Spot welding with an input and output
for controlling gun position
Spot with Counter
Spot welding with an output that activates
when count is reached
Spot with 2 Stage
A combination of types 01 and 02
Foot Switch & Retraction
Spot with Counter
A combination of types 02 and 03
& Retraction
Spot with 2 Stage
A combination of types 01 and 03
Foot Switch & Counter
Spot with 2 Stage
A combination of types 01, 02 and 03
Foot Switch, Retraction
& Counter
Spot with Half Cycle Spot welding using only one half cycle
weld duration
Spot with Half Cycle A combination of types 08 and 01
& 2 Stage Foot Switch
Spot with Half Cycle A combination of types 08 and 03
& Counter
Roll-Spot
Spot welding with an output to operate
motor-driven welding wheels during
Off time between sequences
Seam
Uses seam wheels, motor drive and continuous
or modulated current to provide seam weld
Schedules
8
4
4
2
2
2
1
8
4
4
8
8
All Types except 05 have Interlock output to be used with ENTRON Welder Interlocks
Configuration (cont.)
Retraction: None, Maintained,
Maintained Inverted,
Momentary, Momentary
Inverted
Frequency: 60/50 Hz
Environmental
Operating Temperature: 32E to 122E F
Storage Temperature: -13E to 158E F
Operating Humidity:
up to 80%
(relative)
Storage Humidity:
10% to 90%
Dimensions of Timer (only)
Height:
Width:
Depth:
Weight:
4.75O
6.25O
1.25O + .75O for connector
1.5 lbs.
Power Requirements
Voltage:
24 VDC
Line frequency: 50/60 Hz
Current:
< 500 mA (all outputs off)
I/O Ratings
Inputs:
< 10 mA @ 24 VDC
Outputs:
< 500 mA @ 24 VDC
WELD OUT: 5 kHz; 1:10 mark/space;
first pulse 24 V;
subsequent pulses > 15 V
EN50
Basic Weld Timer & Components
The EN50 Basic Weld Timer is a compact, robust unit which, when combined with these components, provides basic
control for resistance welding. Offering reliability which ensues from simplicity, programming of control is quick and easy.
24 VDC Power Supply
730006-004 with
SYNC Universal
Voltage
Firing Board
730006-002 or
730006-003 with
24-120VAC Valve Buffer
2.5
Rated for 580 VAC
isolation
2V 200 mA each gate
output
Valve Output 24-120
VAC at 1A
3.05
4.42
3.54
4.33
2.1
2.1
2.88
2.88
2.72
2.72
730006-010 with
SYNC 240 Volt
180–273 VAC in
1.75
4.13
2.1
2.1
730006-009 with
SYNC 480 Volt
340–540 VAC in
6.25
3.63
4.24
190-580 VAC in
24 VDC 2A out
Sync output 24 VAC at 10%
4
5.75
4.33
3.40
4.3
4.35
4.35
Contactors
AMPERES DEMAND CURRENT – RMS
All SCR Contactors complete with temperature limit switch
and rated for use at 575 VAC.
730006-005
EN(X)-300
730006-006
EN(X)-1200
2000
1200A SCR Contactor
1000
800
300A SCR Contactor
600
500
DEMAND CURRENT vs.
PERCENT DUTY CYCLE
for 30 Cycle Conduction Time
400
300
200
1
2
3
4
5 6 7 8 9 10
20
30
40 50 60
80 100
PERCENT DUTY CYCLE
Accessory Kit
730006-007
Kit to assist system integrators with implementing EN50 Series designs. Includes precautionary labeling,
fuses and hardware to mount the EN50 Timer, Firing Board, Power Supply and Contactors.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
EN50 DEMO
Control
730006-008
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750069-0108
TM
Controls for Resistance Welding
EN2000
Dual Schedule/Dual Sequence S2H Controls
• Simple to Program
• Direct Reading Digital
Data Display
• Simplified Design
• Quality Tested to
Performance Extremes
Each unit is tested to its maximum
capability to assure performance at
customary operating levels.
ENTRON is the only resistance
welding controls with the excellent
performance history.
• Dedicated Dual Schedule/
Dual Sequence Controls
Designed for use with single phase
welding machines, rocker arm,
press type welders, robotic
equipment, and special machines.
Features
Capabilities
• Spot Sequence
• Two Schedules
• Dual Weld/Dual Current Sequence
• Repeat & Non-Repeat
• External Schedule Select
• Weld & Valve Control Relays
• Error Outputs
• One Valve Output
• LED Status Indicators
• Dual Weld Programming
• All Functions Displayed
Simultaneously
• Easily Programmed
E Cabinet
Exclusive ENTRON two year warranty
Advantages
• Design Simplicity
Design simplicity is the key to our
ability to manufacture the highest
quality weld control with the best
delivery, least maintenance, and
lowest out-of-warranty service in
the industry.
D Cabinet
• Field Expandable
T Cabinet
ENTRON can provide retrofit
controls suitable for any
manufacturer’s controls of any
age, type or sequence for
installation in the field.
• Vault Closing Door
Mechanism
D & T cabinet doors equipped with
vault locking mechanism to ensure
security.
• Applications
S Cabinet
EN2000 Single Contactor Controls
can be applied to spot welders,
special machines, or robotic
equipment for welding.
• Multiple Cabinet Options
Available in D & T cabinet styles
with front or side-mounted control
panels.
Unique to ENTRON. All
EN2000 Single Contactor
Control in D or T cabinets
feature provisions for field
installation or change of circuit
breakers.
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780049-0406
TM
EN2000 Series Controls
Dual Schedule/Dual Sequence S2H Controls
Date: April 2006
Supercedes: March 2001
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Simultaneous Digital Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Off Count:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps,
all weld current functions
Dual Weld Count/Dual Percent Current Adjust –
Front Panel and External Select
Non-Repeat: Single Schedule upon initiation
Repeat:
Single Schedule repeated with pilot circuit held closed
Additional Features
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot
Indicator Lights for all functions on display panel
Valve Transformer: 150VA 230/460-115V, E, D & T Cabinets
50VA 230/460-115V, S Cabinets
One Valve output standard, all controls
E Cabinet
Exclusive ENTRON two year warranty
EN2000 Series Controls
Dual Schedule/Dual Sequence S2H Controls
D Cabinet
The EN2000 Series Control is ideal for programming schedules for most
welding applications for ferrous and some non-ferrous metals, multiple thickness of materials and special part configurations.
S Cabinet
• Store Two Schedules
Every parameter of each schedule individually accessible
Each schedule can store 5 distinct and totally different parameters
All schedules retained in memory with power off
• Single contactor circuit
Single valve circuit
Contactor failed detection
T Cabinet
• Control can be INTERFACED with external Programmable Logic Control
(PLC)
CABINET STYLE & DIMENSIONS
CONTACTOR STYLE & RATINGS
STYLE
H
W
D
AIR COOLED
WATER COOLED
FP
279 mm
11O
279 mm
11O
S
222 mm
8-3/4O
222 mm
8-3/4O
419 mm
16-1/2O
150A/
300A
1200A
E
533 mm
21O
222 mm
8-3/4O
419 mm
16-1/2O
300A
1200A
1800A
2200A
D or T
610 mm
24O
645 mm
25-3/8O
254 mm
10O
300A
1200A
1800A
2200A
Please Contact Factory
All SCR contactors complete with temperature limit switch, except 150 ampere contractors.
Circuit Breakers available in D and T cabinets only. Consult factory for Circuit Breaker pricing. 100, 200 and 400 ampere
Circuit Breakers are available in D and T cabinets with right hand, flange mounted operator installed within the cabinet.
Consult factory for availability of 600 ampere Circuit Breakers.
See COMPREHENSIVE PRICE LIST for a complete list of Options, Circuit Breakers, Accessories and Special Features.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750045-0406
TM
Controls for Resistance Welding
EN1000
Cascade/Multi-Valve Controls
• Functional Flexibility
Performs both Cascade and MultiValve operations. Store as many as
13 parameters in each of 100
unique schedules.
• Simple to Program
Push buttons and a short three-step
procedure make easy work of
programming any possible
welding schedule.
• New Design Reduces Cost
Simplified design significantly
reduces production costs which are
passed on to you.
• Quality Tested to
Performance Extremes
Features
Capabilities
• Spot Sequence
• 100 Unique Schedules
• Pulsation Sequence
• Chained & Successive Modes
• Up & Down Slope
• Repeat & Non-Repeat
• Quench/Temper
• Weld & Valve Control Relays
• Forge Delay
• 8/16 Valve Output Available
• Multiple Weld/Multiple Current
Sequence
• Multiple Weld Programming
• Preheat/Postheat
• External Schedule Select
• Multiple Job Set-Ups
• Easily Programmed
• Process & Error Outputs
• Program Only the Functions
Required
• Seam Sequence
• Up to 8 SCRs
Exclusive ENTRON two year warranty
Each unit is tested to its maximum
capability to assure performance at
customary operating levels.
ENTRON – the only resistance
welding controls with the excellent
performance history.
Advantages
• Design Simplicity
Design simplicity is the key to our
ability to manufacture the highest
quality weld control with the best
delivery, least maintenance, and
lowest out-of-warranty service in
the industry.
• Field Expandable
ENTRON can provide retrofit
controls suitable for any
manufacturer’s controls of any
age, type or sequence for
installation in the field.
T Cabinet
D Cabinet
• Vault Closing Door
Mechanism
All cabinet doors equipped with
vault locking mechanism to ensure
security.
• Flexible Applications
EN1000 Cascade/Multi-Valve
Controls can be applied to mat
welders, pass-through welders,
special machines, robotic
equipment for welding materials of
unequal thickness and coated
materials.
UF Cabinet
• Multiple Cabinet Options
Available in D, T, L, H, G, U
cabinet styles with front or sidemounted control panels.
US Cabinet
Unique to ENTRON. All
EN1000 Cascade/Multi-Valve
Controls and cabinets feature
provisions for field installation
or change of circuit breakers.
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780046-0406
TM
EN1000 Series Cascade/Multi-Valve Controls
Multiple Schedule/Multiple Sequence Controls
Date: April 2006
Supercedes: October 2001
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count/Heat Count:
0 to 99 cyc, 50/60 Hz
Cool Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Off Count:
0 to 99 cyc, 50/60 Hz
Weld Impulse Counter:
1 to 99 Impluses
Slope Control/Up and Down Slope:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current
functions
It is NOT necessary to program functions NOT required, program only functions
required
Standard RWMA/NEMA Programmable Functions
Including the following as examples:
Up Slope and Down Slope
Quench/Temper
Pulsation Sequence
Multi-Weld Count/Multi-Current Select
Pre-Heat/Post-Heat
Forge Delay
4 Cycle Modes
Non-Repeat:
Repeat:
Successive:
Chained:
Single Schedule upon initiation
Single Schedule repeated with pilot circuit held closed
Upon each initiation, unique successive schedules are automatically
selected
Multiple schedules can be linked to operate sequentially upon a single
initation
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Stage Pilot/2 Stage Pilot, Beat/Non-Beat Operation
Indicator Lights:
Weld Contactor Output Position Indicators
Valve Output Position Indicators
Indicator Lights for all functions on display panel
Valve Transformer:
150VA 230/460-115V, Standard
Order 1 - 8 contactors; 8 Valve outputs standard, all controls
Exclusive ENTRON two year warranty
EN1000 Series Cascade/Multi-Valve Controls
Multiple Schedule/Multiple Sequence Controls
The EN1000 Cascade/Mulit-Valve Series Control is ideal for programming
schedules for single or multiple transformer resistance welding machines with
multiple valve operations.
•Store up to 100 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 13 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
•Four Cycle Modes can be programmed for complex welding schedules
•Select and Program up to 8 VALVE CIRCUITS, STANDARD
Independently selectable and programmable
•Control can be configured with 1 to 8 CONTACTORS, independently selectable and programmable
•Process Control Outputs
•Additional Standard Features:
External Schedule Select
Contactor Failed Detection (Circuit breaker with shunt trip, optional)
•Control can be INTERFACED with external Programmable Logic Control
(PLC); Advanced interfaces available
D Cabinet
US Cabinet
UF Cabinet
T Cabinet
CABINET STYLE & DIMENSIONS
CONTACTOR STYLE & RATINGS
STYLE
H
W
D
AIR COOLED
WATER COOLED
D or T
610 mm
24O
645 mm
25-3/8O
254 mm
10O
Firing Circuit
or 300A
1200A
LS or LF
914 mm
36O
794 mm
31-3/8O
254 mm
10O
Firing Circuit
or 300A
1200A
1800A
HS or HF
1067 mm
42O
949 mm
37-3/8O
254 mm
10O
Firing Circuit
or 300A
1200A
1800A
2200A
GS or GF
1219 mm
48O
949 mm
37-3/8O
254 mm
10O
1200A
1800A
2200A
US or UF
1524 mm
60O
949 mm
37-3/8O
254 mm
10O
1200A
1800A
2200A
•Vault Closing Door Mechanism Standard on all enclosures.
•Water barrier between contactors and electronic components in L, H, G, and U Cabinets.
•All SCR contactors complete with temperature limit switch.
See COMPREHENSIVE PRICE LIST for a complete list of Options, Circuit Breakers, Accessories and Special Features.
Contact your ENTRON Controls
Representative or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750038-0406
TM
Controls for Resistance Welding
Multiple EN1000
Single Cabinet Controls
• Simple to Program
Push buttons and a short three-step
procedure make easy work of
programming any possible
welding schedule.
• New Design Reduces Cost
Simplified design significantly
reduces production costs. These
savings are passed on to you.
• Quality Tested to
Performance Extremes
Each unit is tested to insure
maximum performance at
customary operating levels. The
ENTRON resistance welding
control has consistently offered an
excellent performance history.
• Application Flexibility
Features
Capabilities
•
•
•
•
•
•
• 50 Unique Schedules
•
•
•
•
•
•
•
•
Spot Sequence
Pulsation Sequence
Up & Down Slope
Quench/Temper
Forge Delay
Multiple Weld/Multiple Current
Sequence
Preheat/Postheat
External Schedule Select
Seam Sequence
Brazing
Flash Welding
Retraction
Squeeze Delay
Stepper
• Chained & Successive Modes
• Repeat & Non-Repeat
• Weld & Valve Control Relays
• 3 Valve Outputs
• Multiple Weld Programming
• Multiple Job Set-Ups
• Easily Programmed
• Program Only the Functions
Required
Exclusive ENTRON two year warranty
Designed to control several
welders from a central location,
the controls can be configured to
fire individually, in a cascade
sequence, in an LDC mode, or any
combination thereof. Each control
position is a FULLY
FUNCTIONAL EN1000 Single
Contactor Control, each with 3
valve outputs.
Advantages
• Design Simplicity
Design simplicity is the key to our
ability to manufacture the highest
quality weld control, the best
delivery, and the lowest service
requirements in the industry.
• Field Expandable
ENTRON can provide retrofit
controls suitable for any
manufacturer’s controls, of any
age, type or sequence, for field
installation.
• Vault Door Locking
Mechanism
All cabinet doors equipped with a
vault locking mechanism to insure
security.
• Flexible Applications
EN1000 controls can be applied to
spot welders, seam welders,
special machines, or robotic
equipment for welding a full range
of weldable materials.
EN1000 UF Cabinet
• Multiple Cabinet Options
Available in L, H, G and U cabinet
styles with front or side-mounted
control panels.
Unique to ENTRON. All
Multiple EN1000 Controls in H,
G & U Cabinets feature
provisions for field installation
or change of circuit breakers.
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780057-0406
TM
FLAT PLATE CONTROLS
11x11
Flat Plate
• Use in Retrofit, New, or
Custom Designs
• Keeps Shipping Costs
Economical – Use in situations
21x21
Flat Plate
where shipping weight is a factor.
IMU
(Integrated Modular Unit)
Cascade
Flat Plate
• Customize Designs to
Match Existing Systems
• Low Cost
• Easily Serviced
• Multiple Options Available
• No Need to Replace
Primary Wiring,
Disconnect, and SCRs
• Replaces “Works in a
Drawer” Chassis in Older
European Machines
• Include Weld Control as
Part of Machine Cabinet
IMU
Features
Capabilities
• Standard ENTRON product in
component form
• Multiple configurations allow
integration into various machine
types and styles
• Various ENTRON models available
• Single contactor controls
• Four basic design choices
• Multiple contactor controls
• Use to retrofit older ENTRON
controls to current technology
• Cascade Flat Plate designed to ease
retrofit of older ENTRON controls
• Use to retrofit competitor’s controls
to current ENTRON technology;
complete with special hardware and
precautionary labeling
• Fires certain special SCR
assemblies with integrated pulse
transformer
Cascade
Retrofit
Flat Plate
SCR Contactors available at discount when ordered with Flat Plate Control
Exclusive ENTRON two year warranty
Available Models
• EN1000
• EN1001
• EN1500
• EN1000 Cascade
• EN1001 Cascade
• EN2000
11x11
Flat Plate
Dimensions
Options
• Primary Coil
– P2, P5, P10
• Secondary Coil
– S6, S10
•
•
•
•
•
•
•
•
•
•
21x21
Flat Plate
Dimensions
RS232/485
Pressure Control System (IPSC)
Schedule Select (S49 or S99)
Cascade
Remote Data Entry (RDEjr.)
Flat Plate
Remote Terminal (RT4jr.)
Dimensions
Memory Modules (MM2 or MM8)
DC Valves
Valve Select 1 of 7
Terminal Strip Skip (TSS)
Spanish Dial Plate Overlays
Available SCR Contactor Assemblies
For External Mounting
IMU
Dimensions
EN(X)-150 or
EN(X)-300
EN(X)-1200
EN(X)-1800
or EN(X)-2200
Distributed by:
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780084-0707
TM
EN1000 Series Bench Controls
Multiple Schedule/Multiple Sequence Controls
Date: May 2006
Supercedes: April 2002
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count/Heat Count:
0 to 99 cyc, 50/60 Hz
Cool Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Off Count:
0 to 99 cyc, 50/60 Hz
Weld Impulse Counter:
1 to 99 Impluses
Slope Control/Up and Down Slope:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current
functions
It is NOT necessary to program functions NOT required, program only functions
required
Standard RWMA/NEMA Programmable Functions
Including the following as examples:
Up Slope and Down Slope
Quench/Temper
Pulsation Sequence
Multi-Weld Count/Multi-Current Select
Pre-Heat/Post-Heat
Seam Weld (Continuous and Intermittent)
4 Cycle Modes
Non-Repeat:
Repeat:
Successive:
Chained:
Single Schedule upon initiation
Single Schedule repeated with pilot circuit held closed
Upon each initiation, unique successive schedules are automatically
selected
Multiple schedules can be linked to operate sequentially upon a single
initation
Additional Features
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Single 1/2 Cycle Weld Selection
Polarity Reverse Switch
Single Stage Pilot/2 Stage Pilot, Beat/Non-Beat Operation
Operational Lights:
Power On
Weld Current
Indicator lights for all functions on display panel
Single Valve Output Standard: 115V or 230V (Without Transformer)
Weld – No-Weld Switch
Voltage: 230/460, 50/60 Hz (115, 380, 575V, Optional)
Exclusive ENTRON two year warranty
EN1000 Series Bench Controls
Multiple Schedule/Multiple Sequence Controls
The EN1000 Series Bench Control is ideal for programming schedules for
welding coated materials, aluminum, other non-ferrous metals, special alloys,
multiple thickness of materials and many special part configurations.
•Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
•Four Cycle Modes can be programmed for complex welding schedules
•Single valve output circuitry
EN1000
Style “B” Cabinet
222 mm x 222 mm x 296 mm
8-3/4O x 8-3/4O x 11-3/4O
•Single contactor circuitry
Process control outputs
•Additional Standard Features:
External Schedule Select
Contactor Failed Detection
•Control can be INTERFACED with external Programmable Logic Control
(PLC); Advanced interfaces available
Contact your ENTRON Controls
Representative, or Your Local Resistance
Welding Equipment Source
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
750042-0506
TM
Controls for Resistance Welding
EN2130
Bench Controls with Valve Output
• Simple to Program
Using the familiar and intuitive
EN2000 platform, push-buttons
and a three-step procedure make
easy work of programming any
welding schedule.
• Direct Reading Digital
Data Display
• Simplified Design
• Direct Replacement for
EN130
• Two Year Warranty
A two year warranty is offered on
all ENTRON parts and assemblies.
Expert phone support and application service are available at no
cost.
Features
Capabilities
• Spot Sequence
• Two Schedules
• Dual Weld/Dual Current
• Weld & Valve Control Relays
• LED Status Indicators
• One Valve Output
• All Functions Displayed
Simultaneously
• Dual Weld Programming
• Compact, Lightweight Air Cooled
Cabinet
• Programmable for 2 Cycle
Operation and Polarity Reverse
2 Cycle Positive Initiation
2 Cycle Negative Initiation
• Available with both 150 and 300A
Air Cooled Contactors
• Optional Manual Current Adjust
• Half Cycle Mode with
Polarity Reverse
• Dedicated Dual Schedule/
Dual Sequence Controls
• Easily Programmed
• Program Only the Functions
Required
Exclusive ENTRON two year warranty
Designed for use with single phase
welding machines, rocker arm,
press type welders, robotic
equipment, bench welders, stitch
welders, machines with small
heads and special machines.
EN2130 Series Controls
Bench with Valve Output • Dual Schedule/Dual Sequence BS2HX Controls
Date: May 2006
Supercedes: New
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps
It is NOT necessary to program functions NOT required, program only functions
required
Additional Features
Microprocessor-based Circuitry
Spot Sequence
Dual Weld/Dual Current
LED Status Indicators
All Functions Displayed Simultaneously
Compact, Lightweight Air Cooled Cabinet
Available with both 150 and 300A Air Cooled Contactors
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Valve output standard (without transformer)
Manual Current Adjust (optional)
EN2130
Style “B” Cabinet
222mm x 222mm x 296mm
8-3/4O x 8-3/4O x 11-3/4O
The EN2130 Series Control is a microprocessor based resistance welding control. This control is equipped with dual
schedule, dual heat, with positive or negative 2 cycle feature.
Initiation of two different weld schedules (Squeeze, Weld, Hold, and Percent of Current) are available on separate
initiation inputs.
• Store 2 UNIQUE SCHEDULES
Both schedules retained in memory with power off
• Allows a choice of either Positive or Negative 2 cycle firing
• Single valve output circuitry
• Control can be INTERFACED with external Programmable Logic Control (PLC)
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780063-0506
TM
Controls for Resistance Welding
EN2150
Bench Controls without Valve
• Simple to Program
Using the familiar and intuitive
EN2000 platform, push-buttons
and a three-step procedure make
easy work of programming any
welding schedule.
• Direct Reading Digital
Data Display
• Simplified Design
• Direct Replacement for
EN150
• Two Year Warranty
A two year warranty is offered on
all ENTRON parts and assemblies.
Expert phone support and application service are available at no
cost.
Features
Capabilities
• Spot Sequence
• Two Schedules
• Dual Weld/Dual Current
• Weld Control Relays
• LED Status Indicators
• End of Sequence Output
• All Functions Displayed
Simultaneously
• Dual Weld Programming
• Compact, Lightweight Air Cooled
Cabinet
• Programmable for 2 Cycle
Operation and Polarity Reverse
2 Cycle Positive Initiation
2 Cycle Negative Initiation
Alternate 2 Cycle Program
• Available with both 150 and 300A
Air Cooled Contactors
• Optional Manual Current Adjust
• Half Cycle Mode with
Alternate Polarity and
Polarity Reverse
• Dedicated Dual Schedule/
Dual Sequence Controls
• Easily Programmed
• Program Only the Functions
Required
Exclusive ENTRON two year warranty
Designed for use with single phase
welding machines, robotic
equipment, bench welders, tweezer
welders, stitch welders, machines
with small heads and special
machines.
EN2150 Series Controls
Bench without Valve • Dual Schedule/Dual Sequence BS1HX Controls
Date: May 2006
Supercedes: New
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Squeeze Count:
0 to 99 cyc, 50/60 Hz
Weld Count:
0 to 99 cyc, 50/60 Hz
Hold Count:
0 to 99 cyc, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps
It is NOT necessary to program functions NOT required, program only functions
required
Additional Features
Microprocessor-based Circuitry
Spot Sequence
Dual Weld/Dual Current
LED Status Indicators
All Functions Displayed Simultaneously
Compact, Lightweight Air Cooled Cabinet
Available with both 150 and 300A Air Cooled Contactors
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Interlocking Pressure Switch Circuit
Single Valve output standard (without transformer)
Manual Current Adjust (optional)
EN2150
Style “B” Cabinet
222mm x 222mm x 296mm
8-3/4O x 8-3/4O x 11-3/4O
The EN2150 Series Control is a microprocessor based resistance welding control. This control is equipped with dual
schedule, dual heat, with positive or negative 2 cycle feature.
Initiation of two different weld schedules (Squeeze, Weld, Hold, and Percent of Current) are available on separate
initiation inputs.
• Store 2 UNIQUE SCHEDULES
Both schedules retained in memory with power off
• Allows a choice of either Positive or Negative 2 cycle firing
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780064-0506
TM
Controls for Resistance Welding
EN1280
Flash/Anneal Welding Controls
• New Design Reduces Cost
Simplified design significantly
reduces production costs which are
passed on to you.
• Replaces ENA150 &
ENA300
Provides the same functionality as
the ENA150 and ENA300
controls.
• Designed Specifically for
Flash/Annealing
Applications
• Simple to Program
Push buttons and a three-step
procedure make easy work of
programming any welding
schedule.
• Direct Reading Digital
Data Display
Features
• 50 Unique Weld Schedules
• Dynamic Automatic Power Factor
Equalization
• Standard with 150 and 300A Air
Cooled Contactors
• Two Year Warranty
• External Emergency Stop Inputs
• Error Code Display
• Manual Current Adjustment
• Compact, Lightweight Air Cooled
Cabinet
• Optional Program Lockout Switch
• Flash Weld Sequence Initiation
Capabilities
• Individual Upset Time and Upset
Percent Current
• Easy to Install and Operate
• Anneal Initiation Input
• Power and Weld Indication Lamps
• Program Only Necessary
Parameters
• Single Phase Operation
• Unique Annealing Sequence
Exclusive ENTRON two year warranty
A two year warranty is offered on
all ENTRON parts and assemblies.
Expert phone support and
application service are available at
no cost.
EN1280 Series Controls
Flash/Anneal • Multiple Schedule/Multiple Sequence Controls
Date: February 2007 Supercedes: November 2001
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Weld Time:
Beat Operation (Initiation – FS3 to GND)
Upset Time:
0 to 99 cycles (Initiation – FS3 to GND)
Anneal 1 and Anneal 2 Time:
1 to 99 seconds (Initiation – FS7 to GND)
Anneal 1 and Anneal 2:
Beat Operation (Initiation – FS7 to GND)
Heat Count:
0 to 5 cycles (Impulses are based on Anneal Time)
Cool Count:
0 to 5 cycles (Impulses are based on Anneal Time)
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current
functions
It is NOT necessary to program functions NOT required, program only functions
required
Additional Features
Individual Upset Time and Upset Percent Current
Flash Weld Sequence Initiation
Anneal Initiation Input
Error Code/Fault Outputs
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Dynamic Automatic Power Factor Equalization
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Emergency Stop Circuit
Single Stage Pilot Beat/Non-Beat Operation
Operational Lights: Power On & Weld Current
Indicator Lights for all Functions on Display Panel
Available with both 150 and 300A Air Cooled Contactors, with Temperature Limit
Switch standard
Manual Current Adjustment allows full range of current adjustment made in Anneal 1
and Anneal 2 or during weld time
Style “B” Cabinet
222mm x 222mm x 296mm
8-3/4O x 8-3/4O x 11-3/4O
The EN1280 Series Control is a microprocessor based resistance welding control. This control has been designed
specifically for Flash Welding, Upset Welding, and Anneal applications. The EN1280 can store weld sequence parameters
in each of 50 unique schedules. Weld schedule parameters are held in non-volatile memory for storage. The EN1280
control is simple to program and operate.
• Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
• Single contactor circuitry; Process control outputs
• Additional Standard Features:
Contactor Failed Detection
Power & Weld Indication Lamps
• Control can be INTERFACED with external Programmable Logic Control (PLC);
Advanced interfaces available
• Meets or exceeds RWMA/NEMA standards
Distributed by:
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780067-0207
TM
Controls for Resistance Welding
EN1380
Butt or Flash Weld Controls with Anneal Sequence
• Specific Applications
Designed specifically as a
dedicated microprocessor Butt or
Flash Welding Control with
associated Anneal Sequences.
• Dedicated Initiations for
Welding and Annealing
• Optional Manual Adjust
of Current during Anneal
Sequences
• Simple to Program
Push buttons and a three-step
procedure make easy work of
programming any welding
schedule.
• Two Year Warranty
Features
Capabilities
• Available with Air and Water
Cooled Contactors
• Flash Weld Sequence Initiation
• Anneal Sequence Initiation
• External Emergency Stop
• Uses familiar front panel Flash/Butt
Weld terminology
• Power and Weld Indication Lamps
• Automatic Voltage Compensation
• One Schedule stores both Weld and
Anneal sequences
• Dedicated Clamp, Squeeze, and
Process Output Valves
• Optional Program Lockout Switch
• Program only necessary parameters
• Ideal for retrofit applications
• Accomplish difficult Upset welds
with flexible Upset sequences
• Stores 50 Unique Weld Schedules
• Beat/Anneal 2 Heat sequences with
Pulsation
• Butt Welding with Pulsation
• Configuration available for various
Single Phase Operating Voltages
• Dynamic Automatic Power Factor
Equalization
• Provides same functionality as
older ENTRON models EN280,
ENA150, ENA300 and EN380
Flash/Butt and Annealing Controls
Exclusive ENTRON two year warranty
A two year warranty is offered on
all ENTRON parts and assemblies.
Expert phone support and
application service are available at
no cost.
EN1380 Series Controls
Butt or Flash Weld with Anneal Sequence • Multiple Schedule/Multiple Sequence Controls
Date: February 2007 Supercedes: November 2001
SPECIFICATIONS
Absolute Count: Push Button Data Entry with Display
Clamp/Squeeze/Hold:
0 to 99 cycles, 50/60 Hz
Weld (Beat mode):
01 (Beat Operation)
Weld (Time mode):
02 to 99 cycles (Non-Beat Operation)
Weld Percent:
0 to 99%
Upset Time:
0 to 99 cycles, 50/60 Hz
Upset Percent:
0 to 99%
Anneal 1 (Beat mode):
00
Anneal 1 (Non-Beat mode):
1 to 99 seconds
Anneal 2:
0 to 99 seconds
Anneal 2 Percent:
0 to 99%
Heat Count:
0 to 99 cycles, 50/60 Hz
Cool Count:
0 to 99 cycles, 50/60 Hz
Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld/upset/anneal current functions
It is NOT necessary to program functions NOT required, program only functions required
Additional Features
87o First Half Cycle Delayed Firing, Anti-Saturation Circuit
Error Code/Fault Outputs
Dynamic Automatic Power Factor Equalization
Emergency Stop Circuit
Dynamic Automatic Voltage Compensation, +20% of Nominal Line
Interlocking Pressure Switch Circuit
Valve Transformer: 150VA 230/460-115V in “E”, “D” & “T” Cabinets
Flash Weld Sequence Initiation
50VA 230/460-115V in “S” Cabinet
Anneal Sequence Initiation
Single Valve output standard on all controls
Dedicated Clamp and Squeeze Output Valves
Available with Air Cooled or Water Cooled Contactors
Operational Lights: Power On & Weld Current
All SCR contactors complete with Temperature Limit Switch
Indicator Lights for all Functions on Display Panel
Manual Current Adjustment (optional) allows full range of current adjustment during weld sequence
The EN1380 Series Control is a microprocessor based resistance welding control. This control has been designed
specifically for Flash Welding or Butt Welding with Upset and Annealing sequences. One outstanding feature (optional) of
the EN1380 control is its ability to allow the operator concurrent adjustment during an initiated sequence (during Anneal
time). Pilot initiation connections are dedicated for independent sequencing of Weld and Anneal sequences.
• Store up to 50 UNIQUE SCHEDULES
Every parameter of each schedule individually accessible
Each schedule can store 11 distinct and totally different parameters
All schedules retained in memory with power off
It is NOT NECESSARY to program functions not required
• Additional Standard Features:
Priority Heat Select
Contactor Failed Detection (Circuit breaker with shunt trip–optional)
• Control can be INTERFACED with external Programmable Logic Control (PLC);
Advanced interfaces available
• Dedicated Clamp and Squeeze Output Valves
• Meets or exceeds RWMA/NEMA standards
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780066-0207
TM
INTEGRATED PRESSURE SENSE CONTROL SYSTEM
Provides Accurate Pressure Sense and/or Pressure Control
Integrated Pressure Sense Control
System is an optional system which
may be included with EN1000 Series
Controls. IPSC System is designed
for any application that requires
automatic selection of
preprogrammed pressure or
automatic switching between
different pressure settings for any
schedule.
Three options:
• IPSC – Pressure Sense & Control
• IPS – Pressure Sense only
• IPC – Pressure Control only
Two programmable triggers
Features
Advantages
• Ideal for Multi-Valve/MultiPressure/Multi-Schedule systems
and Forging operation.
• Precise regulation produces better
weld quality.
• Integrated with EN1000 Series
Controls – program/change
pressure parameters for any
schedule through Weld Control
Front Panel.
• Independent pressure settings per
each of the 50 or 100 schedules.
• Current loop design provides noise
immunity for reliable operation.
• Digital circuitry provides highly
accurate and repeatable pressure
settings and selections.
• Repeatable digital accuracy
eliminates need for operator
adjustment or calibration.
• Set and control desired
programmed pressure, regardless of
line pressure variation.
• Provides accurate on-line Pressure
Regulation and Sense.
• Control and sense Pressure in
[PSA] or Force in [lb] or Current in
[mA] with the same hardware.
for IPSC and IPS options:
• on rising edge
• on falling edge
Three programmable modes
for any of three options:
• Pressure in [PSI] – input and/or
output from 00 to 99 [PSI]
• Force in [lb] – input and/or output
from 0000 to 9999 [lb]
• Current in [mA] – Standard
Industrial input and/or output from
04.00 – 20.00 [mA]
INTEGRATED PRESSURE SENSE CONTROL SYSTEM
Provides Accurate Pressure Sense and/or Pressure Control
IPSC System with Regulator and Sensor
IPS System with Sensor
Distributed by:
IPC System with Regulator
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780081-0307
TM
MM2/MM8 MEMORY MODULE
Provides Backup for all Data of EN1000 Series Controls
MM2 and MM8 Memory Modules
are designed as backup devices for
any EN1000 Series Control or to
copy/download all data from one
control to another.
MM2 may be used with any EN1000
or EN1001 Single Function Control.
MM8 is designed for used with any
EN1000 or EN1001 Cascade Control.
Two versions:
• MM2-RDE/MM8-RDE for
controls with RDE option
• MM2/MM8 for all other controls
Features
Advantages
• Ideal for long-term storage and backup of all Schedule and Extended
Functions data.
• Reduces Weld Control
programming time in critical areas.
• Very fast backup operation with Checksum Error detection.
• Spare Control Boards can be
reprogrammed quickly by simply
downloading backed-up data from
Memory Module unit.
• Easy-to-use Front Panel push button on the control will copy or store all data
from the control to the Memory Module.
• Easy-to-use Front Panel push button on the control will download or restore
all data from Memory Module to the control.
• Automatically stores or restores all programmable Schedule and Extended
Functions data. Copies all data from one control to another.
• The Marker Tag is provided to record date, Machine Identification
information, and other necessary details.
• The 16 pin socket is provided on the Marker Tag to protect the pins of the
MM2/MM8 device when it is not plugged into the Control Board.
• MM2/MM8 devices are based on EEPROM memory chip which does not
need battery for memory retention.
• Used to store and restore different
job schedules by using one or
more Memory Modules and simply
cloning all programmed data.
• Very useful tool for controls where
multiple schedules and multiple
valves are used. All data may be
copied to another machine for
operation duplication.
MM2/MM8 MEMORY MODULE
Provides Backup for all Data of EN1000 Series Controls
The MM2-RDE/MM8-RDE is designed to plug
into an external 9 pin D-Subminiature connector.
The MM2 is designed to plug directly into the internal
J4 connector on the Control Board.
The MM8 plugs into the J4-B connector on
the Weld/Valve Indicator LED Board.
WELD/VALVE
INDICATOR
Required Equipment and Firmware:
Distributed by:
MM2 EN1000 or EN1001 Single Function Control with PROM
firmware version 619016-001R or later
MM8 EN1000 Cascade Control with Program Board version 410321
and PROM firmware version 619011-002A or later
EN1001 Cascade Control wtih Program Board 410363 and
PROM firmware version 619044-001B or later
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780082-0307
TM
NETWORKING COMPONENTS
ENTRON Weld Control Options and Accessories
Weld Controls With RS485
SERIES
can communicate with RT4jrs or
ENLINK or USER programmed PLCs
to upload, download, store, retrieve and
monitor weld schedules.
REMOTE TERMINAL RS485
can communicate with weld control
groups to program weld control
parameters at convenient locations.
Windows Based Software
and Personal Computers running
ENLINK with RS232/RS485 converters
may be used as master devices to communicate with EN1000 Series Controls
to upload, download, store, retrieve,
monitor and backup weld schedules.
S485/U485
RS232 to RS485 OPTION/
USB to RS485 OPTION
Interfaces from RS232 or USB to RS485
are provide for simple interface to USER
provided PCs or PLCs.
485
RS485 OPTION
Plugs and
Cable
Plugs and Cable
E232
is available to retrofit EN1000 Series
Weld Controls allowing use of existing
weld controls on ENBUS.
and components to complete the ENBUS
network are available.
E232
is used to simply connect weld controls
through J4 or RDE Jacks to computers
with RS232. Used with one weld control
at a time to upload and download
schedules using ENLINK.
OR
LET SIMPLE NETW
ORKING PUT CONTR
OL
NETWORKING
CONTROL
WHERE YOU NEED IT !
Weld Controls
Require
EN1000 CASCADE
U CAB
EN1000 CASCADE
T CAB
RS485
OPTION
Provides interface for all
Weld Controls to ENBUS
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Up to 1 mile in length
RS485 2-wire ENBUS
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EN1000
E CAB
Weld Controls
Require
EN1001
S CAB
OR
EN1001
T CAB
RS485 2-wire ENBUS
RS485
OPTION
Provides interface for all
Weld Controls to ENBUS
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Up to 1 mile in length
RS485 2-wire ENBUS
ENLINK (non-cascade standard controls) and ENLINK CASCADE (cascade weld controls) may not coexist on the same bus. Only one
Computer may exist at one time on the ENLINK Bus. Multiple RT4jrs may be strategically placed to control work groups on the ENLINK Bus.
More
Infor
A Personal
Computer with a RS232 to RS485 converter and ENLINK may be used as a master device to communicate with EN1000 Series Weld
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OR
Desktop Computer
OR
Up to 1 mile in length
EN1000 CASCADE
D CAB
RS232 to 485
Converter
OR
Laptop Computer
RT4jr.
(Remote Terminal
Junior RS485)
Controls with RS485 OPTIONS. Communications on the 2 wire bus is governed by a simple non-proprietary protocol. Up to 64 Weld Controls may be
connected to the ENBUS bus along with 32 RT4jrs and 1 Computer. Through this network, ENLINK can download, upload, store or edit weld schedule
data. ENLINK's weld control error status monitoring and weld data history logging can be used for statistical analysis.
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RT
4jr.
CO
NT
RO
LS
put
CO
NT
RO
Lw
her
ey
ou
ne e
d it
!
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780077-0707
TM
and
CASCADE
Provides PC Interface for Remote Programming
and Monitoring of EN1000 Series Controls
A PC or Laptop with RS232/RS485 converter and ENLINK for Windows may be used as a master device to
communicate with EN1000 Series Controls.
ENLINK allows data programming, copying and downloading all schedules’ data. ENLINK can perform error
status monitoring and gather weld data history for use in statistical analysis.
Any PC or Laptop with RS232/RS485 converter may be connected to the 2-wire RS485 network through a
daisy chain topology from Control to Control, with a customer wired J485-J485 cable.
Advantages
Features
•
•
•
•
•
ENLINK is a Windows 98/
2000/XP based program
designed with LabVIEW
interface.
Communication on the RS485
network defined with non
proprietary ENBUS Protocol.
Up to 64 Controls may be
connected on the same twowire RS485 network up to one
mile in length.
A Laptop or other device with
RS485 interface may be
connected on the same twowire RS485 network.
Up to 32 Remote Terminals
(RT4jrs) may be connected on
the same two-wire RS485
network.
• Remote Data Programming.
• Error Status Monitoring for all
or any subset of the Controls
organized in working groups.
• Store necessary data in database
for statistics.
• Operational with EN1000,
EN1000 Cascade, EN1001,
EN1001 Cascade Series
Controls.
•
•
•
•
ENLINK is used with EN1000 and
EN1001 Series Controls.
ENLINK CASCADE is used with
EN1000 Cascade and EN1001
Cascade Series Controls.
•
Recognizable ENTRON Front
Panel with the same
functionality as EN1000 series
Controls.
May be used for remote
programming many Controls
from one location.
Working Groups may be
defined for easier monitoring
error status on Controls.
Allows storage of all data and
weld parameters of Weld
Controls for statistical analysis.
OPEN ENBUS Protocol allows
connection to RT4jr., or
Computer or other device with
RS485 interface. Customer
software may interface directly
with weld control.
Exclusive ENTRON two year warranty
TM
CASCADE
and
Provides PC Interface for Remote Programming
and Monitoring of EN1000 Series Controls
EN1000
CASCADE
U CAB
EN1000
CASCADE
T CAB
Desktop Computer
Weld Controls Require
RS485 OPTION
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Up to 1 mile in length
RS485 2-wire ENBUS
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EN1001
S CAB
OR
EN1001
T CAB
Weld Controls Require
RS485 OPTION
Provides interface for all
Weld Controls to ENBUS
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RS485 2-wire ENBUS
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OR
ENLINKInformation
(non-cascade standard controls) and ENLINK CASCADE (cascade weld controls)
More
Up to 1 mile in length
OR
Provides interface for all
Weld Controls to ENBUS
EN1000
E CAB
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RS232 to 485 Converter
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(Remote Terminal Junior RS485)
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OR
RS485 2-wire ENBUS
EN1000
CASCADE
D CAB
may not coexist on the same bus. Only one Computer may exist at one time on the ENLINK
Bus. Multiple RT4jrs may be placed strategically to control work groups on the ENLINK Bus.
See Instruction Manual 700171 for more information about RT4jr. and RS485 communication.
• Computers and RS485/RS232 converters may be customer provided.
•
Distributed by:
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780068-0707
TM
RT4jr. – REMOTE TERMINAL
• Monitors from 1 to 64
Controls
• Long-Distance (up to 1
mile) Programming of
Control Parameters
• Work Group Error
Monitoring
• Work Group Current
Monitoring
• Simple 2-wire 485
Interface
• Field Installable
• Complete with 25N
of cable and two
field-installable 9 pin
D-subminiature
connectors
(Actual size)
Features
Requirements
•
•
•
•
•
• 485 Option on Weld Controls
Compact size
Hand-held or machine mountable
Distance from control up to 1 mile
Remote data entry
Scan work group (subset) of 64
controls for errors
• Use when RDEjr. pendant cable
length is too short for application
• Has its own programmable PIN#
which overrides control PIN# when
used
• 2-wire network between
components of network
• 24 VDC power
Exclusive ENTRON two year warranty
• Laptop not needed to
monitor or program
Available Models
•
•
•
•
RT4jr. dimensions
EN1000
EN1001
EN1000 Cascade
EN1001 Cascade
For more technical information, see Instruction Manual 700171.
RT4jr. is part of a complete networking system
ENRDHP1001-1800D/402/485
w/RDEjr. remote pendant
EN(6)1000-1200U/485
EN1000-1200E/485
RT4jr.
PC with ENLINK
and USB - RS485 adapter
EN1000-300B/485
Assembly line of 5
EN1000-1200T/202/485
w/RT4jr. remotes
TM
Distributed by:
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780085-0707
TM
WELDER INTERLOCK
Reduces Power Requirements
• Reduction of Peak
Demand Costs
• Eliminate Simultaneous
Welding of Multiple
Machines
• Simple to Use
• New Design Reduces Cost
• Quality Tested to
Performance Extremes
• Application Flexibility
Features
Capabilities
• Operating Voltage – 120, 240, 380,
480, 575
• Interlock welding machines so only
one weld control can weld at a time.
• Interlocks 2 to 8 controls in one
cabinet.
• When used with ENTRON
Controls, Squeeze and Hold can be
removed from cycle time.
• Field expandable; i.e, order as a 4
Welder Interlock, expand to 8 as
needed.
• Can be cascaded to interlock any
number of controls.
• Solid state and mechanical relays
available in various combinations.
• Designed to Reduce
Scan/Cycle Time when
used with EN1000 and
EN1001 Series Controls
• Can also be used to sequence
multiple controls on one machine in
single or 3-phase cascade.
• Field or factory customizable for
interface to most any weld control
with pressure switch input and
valve output.
Exclusive ENTRON two year warranty
Advantages
• Reduction of Peak
Demand Costs
• Design Simplicity
• Field Expandable
• NEMA Type 1 Cabinet
• Flexible Applications
• No Programming
Required
• Solid State Relays Provide
Long Life
INPUT/OUTPUT RELAY
OPTIONS
2-4 Welder Interlock Relay Rack Board
Welder Interlock uses valve
output of weld control as
request to weld (CRI). Welder
Interlock uses pressure
switch input of weld control
as a grant to weld (CRO).
Standard Interlock comes
with Option K relays
(mechanical contact CRO)
installed unless a different
option is specified.
Choose relays from chart
for other combinations
2-8 Welder Interlock Relay Rack Board
as requirements dictate.
See Instruction Manual 700200 for more details.
CRI
PRIORITY SELECTION
Allows one welder to have priority
over all others. Uses a rotary
switch to set priority.
OPTION VALVE INPUT VOLTAGE
A
90–140 VAC
B
90–140 VAC
C
180–280 VAC
D
180–280 VAC
E
12–32 VAC / 4–32 VDC
F
12–32 VAC / 4–32 VDC
G
12–32 VAC / 4–32 VDC
H
90–140 VAC
J
180–280 VAC
K
90–140 VAC
L
180–280 VAC
M
12–32 VAC / 4–32 VDC
CRO
P/N
314028
314028
314027
314027
314026
314026
314026
314028
314027
314028
314027
314026
COLOR PS OUTPUT VOLTAGE
P/N COLOR
Yellow
3–60 VDC
314025 Red
Yellow
24–280 VAC
314024 Black
Yellow
3–60 VDC
314025 Red
Yellow
24–280 VAC
314024 Black
White
3–60 VDC
314025 Red
White
24–280 VAC
314024 Black
White
3–200 VDC
314032 Red
Yellow
3–200 VDC
314032 Red
Yellow
3–200 VDC
314032 Red
Yellow
0–120 VDC, 0.5A*
314052 Red
Yellow
0–120 VDC, 0.5A*
314052 Red
White
0–120 VDC, 0.5A*
314052 Red
* mechanical contact
USING WELDER INTERLOCKS IN 3-PHASE SYSTEMS
When more controls are to be interlocked in 3-phase systems, the system
can be configured using three groups of welding controls. It is not necessary
for three Welder Interlocks to be interconnected, although it is possible.
L2-L3
Distributed by:
TM
L3-L1
L1-L2
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780083-0507
TM
WA1 Weld Analyzer
• Easy to Use
• Easily Legible in All
Lighting Conditions
• Positive Keypad Action
• Suitable for Various
Applications
• Reads Waveforms from
50 Hz upwards
• Traceable Accuracy
• Data Archiving
• Small and Lightweight
allowing for Easy
Portability
Features
Options
• Intuitive, flexible interface
• Large choice of coils
• LCD 128 x 64 pixels FSTN with
yellow/green backlight
• AC or MFDC operation
• Battery charger & NiMH batteries
• NAMAS calibration certification
• Embossed disc tactile keypad with
antiglare display window
• Auto power-off
• Flexible coil – 3O or 12O diameter
with 6.5N lead
• PC/printer connection
• Includes 6O flexible coil, batteries
and carrying case
One Year Warranty
WA1 Weld Analyzer Specifications
The Weld Analyzer offers the engineering
professional the facilities to analyze, faultfind and improve process quality on today’s
sophisticated welding control systems. Full
NAMAS traceability gives you the
confidence in your processes that your
customers demand.
Power Source:
Display:
Current Range:
Current Duration:
3 AA batteries
128 x 64 pixels FSTN transflective with yellow/green backlight
2.00 to 60.00 kA
9999 cycles (AC)
199.9 seconds (DC)
Monitored Parameters:
Current
Time
peak RMS
total weld time
average RMS
any pulse time
lowest RMS
number of pulses
accuracy +/- 2% of full scale
accuracy +/- 0
measures and displays values for each + and - ½ cycle
Conduction Angle
Position
average conduction angle
position of monitored parameter in weld pulse train
conduction angle of every sample
accuracy ± 4º
Programmable Parameters:
AC
DC
frequency
current threshold
blanking
blanking
weld capture
weld capture
RS232 Communications:
19200 baud/8 data bits/no-parity/1 stop bit
Dimensions:
3-3/8O w x 1-1/8O d x 6-3/4O h; 1 lb. including batteries
Display
Display Examples
AC
DC
Distributed by:
Data
Detail
Setup
TM
ENTRON Controls, LLC.
601 High Tech Court
Greer, SC 29650
(864) 416-0190
FAX (864) 416-0195
www.entroncontrols.com
e-mail: [email protected]
7
MEMBER
780088-1207