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ENERGY PRODUCTS DIVISION Polymeric Insulators Insulators Insulators are devices which are used on electricity supply networks to support, separate or contain conductors at high voltages. Insulators have the dual functions of mechanically supporting aerial conductors while also providing adequate electrical insulation between the energised conductor and the supporting pole or structure. Insulators are used in electrical systems and are designed to accept Cantilever or Tension loading. Polymeric Insulators High strength pultruded fibre glass rod Polymeric Insulators consists of: • A glass fibre reinforced resin core to provide the mechanical strength, while resisting the electrical stress • Elastomer sheds to provide the required creepage and stress reduction to with stand the stresses prevailing on the system. Two commonly used material are silicone rubber and Ethylene Vinyl Acetate(EVA) A major advantage of polymeric insulators is an upto 70% reduction in weight when compared to porcelain insulators which can be used to redesign and bring down the weight of the entire structure ensuring cost reductions. Field proven interfacial sealing Non tracking, UV resistant housing Corrosion resistant crimped end fittings Polymeric Insulator Construction Composite design • Lightweight – easy installation • Vandal and break resistant • Impact resistant EVA housing • High tracking and erosion resistance • Excellent performance under polluted conditions • Reduced maintenance costs Crimp technology • Maximum mechanical strength without damaging the fibre glass rod • Patented crimp Direct bonding to end fitting • Ideal moisture barrier, avoids moisture ingress to the fibre glass rod Horizontal Clamp Vertical Clamp F Neck Hollow Core Insulators Raychem's Hollow Core Insulators consist of a glass fiber-reinforced epoxy tube, aluminum-casted flanges and silicone rubber housing. Application: • Bushings for Transformers, Walls and Dead Tank Breakers • Grading capacitors, chamber and support insulators for life tank breaker • Current and Voltage Transformers in oil and SF6 • Cable Terminations • Surge Arresters Features Low weight Composite structure Silicone housing Flexible sheds Benefits Easy handling during installation on site and in the factory, simple support structures, low transportation cost Provides explosion safety for personnel and equipment in case of internal fault ( power arc & overpressure) & high safety in seismic areas Improves insulating behaviour at simultaneous stress of both, moisture and pollution . High UV resisitance. No maintenance - no cleaning or greasing - due to the hydrophobicity transfer. Reduces risk of breakage during transport and assembly makes equipment vandalism proof Application in a Distribution System Polymeric Insulators for Air Break Switches Standoff Insulator ENERGY PRODUCTS DIVISION Regional Offices: Chennai: 6th Floor, Sudarsan Building, 27, Whites Road, Royapet Chennai - 600 014 Tel: +91 44 65718437/38/39/40/41 Fax: +91 44 2851 4399 Delhi: 1107-1112, Vishwadeep Building, District Centre, Janakpuri, New Delhi - 110058 Tel: +91 11 45753700 Fax: +91 11 25557864 Mumbai: 6th Floor, Amfotech IT Park, Road No. 8, Opp. Old passport Office, Wagle Industrial Estate,Thane (W) Mumbai - 400604 Tel : +91 22 39916300 Kolkata: 1st Floor, Omega Building, Bengal Intelligent Park, Block EP & GP, Plot No.A2, M2 & N2, Salt Lake - Sector V, Electronics Complex, Kolkata - 700091 Tel: +91 33 40044081/82/83 Fax: +91 33 40044084 Bengaluru: Namdev Garnet, No.37/7, Ground Floor, Aga Abbas Ali Road, Near Manipal Centre, Bengaluru - 560042 Tel: +91 80 40676666 Fax: +91 80 25586039 Corporate Office: Raychem RPG (P) Ltd., RPG House, 463, Dr. Annie Besant Road, Worli, Mumbai-400030 Tel: +91 22 24937485/6 Fax: +91 22 24938879 To learn more about Raychem RPG solutions & offerings visit : www.raychemrpg.com or e-mail your queries to : [email protected] Customer Care Centre Tollfree No: 1800 209 9769 DISCLAIMER : The information contained in this Brochure is for general information purposes only. The information is provided by Raychem RPG Private Limited and whilst it endeavours to keep the information up-to-date and correct, it makes no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the its products or the information, products, services, or related graphics contained on the brochure for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will Raychem RPG be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of or in connection with the use of this brochure. All materials contained on this brochure are copyright © Raychem RPG (P) Ltd. September 2014. This information is issued to provide outline information only. Use, application or reproduction for any purpose or formation of any order or contract is prohibited unless agreed to in writing as condition of sale by Raychem RPG Private Limited. Raychem RPG Private Limited reserves the right to alter any product or service.