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SECTION 16262 - APPENDIX A SFC TECHNICAL FILL-IN DATA SHEETS PART 1 - GENERAL 1.01 RELATED SECTIONS A. Section 16262 - Static Frequency Converter PART 2 - PRODUCTS 2.01 TECHNICAL FILL-IN DATA SHEETS The SFC Contractor shall fill-in the following data sheets and submit to SEPTA with the Request for Proposal Bid Documents and update at each of the following points in the project, as required: 2.02 A. Request for proposal B. 30% design stage C. 60% design stage D. 90% design stage E. 100% design stage CONVERTERS Converter Rating Output apparent power rating (MVA) a) Continuous, rms b) 1 hour c) 6 minutes d) 30 seconds e) 2 seconds f) time before next overload cycle Continuous real power rating (MW) (SFC Contractor shall provide capability curves) Power Factor For rated operation (range) Three-phase network Single-phase network Converter Input Current Rating @ 100% 3-Phase Input Voltage @ 105% 3-Phase Input Voltage @ 95% 3-Phase Input Voltage Wayne Junction SFC Rehabilitation Project 16262A-1 90% Design Submittal April 29, 2017 Converter Output Current Rating @ 100% 1-Phase Output Voltage @ 105% 1-Phase Output Voltage @ 95% 1-Phase Output Voltage Short-Circuit Current Delivery Capability Three-phase, 60 Hz Magnitude (kA) Three-phase, 60 Hz Duration (sec) Single-phase, 25 Hz Magnitude (kA) Single-phase, 25 Hz Duration (sec) Converter Voltage Rating Input Voltage: Rated Voltage Maximum Voltage Minimum Voltage Output Voltage: Rated Voltage Maximum Voltage Minimum Voltage Losses No-load losses (kW) Load Losses (kW @eff) @ 50% output @ 60% output @ 75% output @ 90% output @ 95% output @ 100% output Semiconductors Semiconductor Device Types Three-phase Module Type Voltage rating Wayne Junction SFC Rehabilitation Project 16262A-2 90% Design Submittal April 29, 2017 Current rating Single-phase Module Type Voltage rating Current rating Converter Cooling Power electronic component temperature for worst case thermal duty Max. Junction Temp. at Full Load Amperes continuous Ambient air temperature, °C or °F Maximum Temperature Junction Thermal Safety Margin Noise Data Outdoor dBA @ 100’-0” Indoor Equipment dBA @ 3’-0” Coolant (by weight) Deionized water % Ethylene glycol % Coolant freeze point Cooling Fans Electrical Characteristics Voltage Single/Three Phase Frequency No. of Cooling Fans Fan motor horsepower Fan motor speed Fan motor enclosure Fan motor service factor Circulation Pumps Electrical Characteristics Voltage Wayne Junction SFC Rehabilitation Project 16262A-3 90% Design Submittal April 29, 2017 Single/Three Phase Frequency No. of Circulation Pumps Pump motor horsepower Pump motor speed Pump motor enclosure Pump motor service factor Converter Module Characteristics Three-phase, 60 Hz Module Voltage across module Three-phase current Single-phase, 25 Hz module Voltage across module Short-circuit current through module Module output current at rated power (rms) DC Link Characteristics Voltage Current Harmonic Limitations Single-phase Side: Voltage distortion at 24/12 kV, 25 Hz IFD THD Current Distortion at 24/12 kV, 25 Hz IFD THD Three-Phase Side: Voltage Distortion at 230 kV level, 60 Hz IFD THD Current Distortion at 230 kV level, 60 Hz IFD Wayne Junction SFC Rehabilitation Project 16262A-4 90% Design Submittal April 29, 2017 THD Voltage Distortion at 13.2 kV level, 25 Hz IFD THD Current Distortion at 13.2 kV level, 25 Hz IFD THD Control Panels Quantity Dimension of each panel (width x length x height), ft-in Weight of each panel (lbs) Heat rejection of each panel (W) Physical Parameters Dimensions required for complete SFC power electronic block installation (width x length x height), ft-in Weigth of SFC power block equipment (lbs) 2.03 INPUT TRANSFORMERS Manufacturer Electrical Parameters Rated Power (MVA) Rated Voltage (kV) No-Load Loss at 100%, 105% and 110% of rated voltage Full-Load Guaranteed Losses at OA, FA, FOA ratings Cooling System Losses Impedance (HV/LV/Diff/Comp) Impedance at OA rating Wayne Junction SFC Rehabilitation Project 16262A-5 90% Design Submittal April 29, 2017 Reactance at OA rating Resistance at OA rating Exciting current in % of full load current at rated current and 60 Hz Three-phase capacitance to ground, HV side Three-phase capacitance to ground, LV side Noise Data Audible sound level @ OA rating Loading Capability With the loss of one-half of the cooling auxiliaries,% load xfmr shall carry continuously w/o exceeding hot spot temp Weights Core and Coils Tank and Fittings Oil (Gal) Total Weight Shipping Weight Materials Tank H.V. Winding L.V. Winding Dimensions Overall Height Width Depth Height Over Cover Untanking (plus slings) Minimum clearance of jacking lugs to base (inches) Wayne Junction SFC Rehabilitation Project 16262A-6 90% Design Submittal April 29, 2017 Transformer Oil Oil Grade Shipment Fault Pressure Relay Fault Pressure Relay type Forced Cooling Equipment Cooling fans Cooling pumps 2.04 OUTPUT TRANSFORMERS Manufacturer Electrical Parameters Rated Power (MVA) Rated Voltage (kV) No-Load Loss at 100%, 105% and 110% of rated voltage Full-Load Guaranteed Loss, exclusive of cooling system at OA, FA, and FOA rating of transformer Cooling System Losses Impedance at OA rating Reactance at OA rating Resistance at OA rating Exciting current in % of full load current at rated current and 25 Hz Capacitance to ground, HV side Capacitance to ground, LV side Noise Data Audible sound level @ OA rating Loading Capability Wayne Junction SFC Rehabilitation Project 16262A-7 90% Design Submittal April 29, 2017 With the loss of one-half of the cooling auxiliaries, percent load transformer shall carry continuously w/o exceeding hot spot temp Approximate Weights Core and Coils Tank and Fittings Oil ( Gal) Total Weight Shipping Weight Materials Tank H.V. Winding L.V. Winding Approximate Dimensions Overall Height Width Depth Height Over Cover Untanking (plus slings) Minimum clearance of jacking lugs to base Transformer Oil Oil Grade Shipment Fault Pressure Relay type Fault Pressure Relay Fault Pressure Relay type Forced Cooling Equipment Cooling Fans Circulating Pumps Wayne Junction SFC Rehabilitation Project 16262A-8 90% Design Submittal April 29, 2017 2.05 INPUT FILTERS A. Filter Reactor Manufacturer Style Type Rated Ohms @ 60 Hz Tolerance, % Rated Inductance Tolerance, % Taps Rated Voltage BIL X/R Ratio @60 Hz Weight Short-circuit current rating, sym. amperes Center unit compensated, yes/no Center unit reverse wound, yes/no Dimensions (including structure) a.) Max. height b.) Max. width c.) Max. depth d.) Recommended horizontal spacing Continuous Current Requirements (Filter reactor duty requirements in amperes per phase at the following frequencies) @60Hz @300Hz @420Hz @660Hz @780Hz @1380Hz @1500Hz Short-Circuit Withstand Requirements Nominal Operating Requirements Maximum Operating Voltage Wayne Junction SFC Rehabilitation Project 16262A-9 90% Design Submittal April 29, 2017 Total operating weight Special foundation requirements, yes/no Dist. to metallic parts forming closed loops No. of terminal blades per terminal B. Filter Resistor Manufacturer Style No. Resistance in ohms Continuous Current Rating Voltage Rating BIL Rating Temperature Rise (continuous) Weight Dimensions (including structure) a.) Max. height b.) Max. width c.) Max. depth C. Filter Capacitor - individual Manufacturer Style No. Nominal Can kvar Rating Nominal Voltage Frequency Rating Nominal Capacitance Rating Number of Cans Number of Bushings per Can Capacitor Fusing D. Filter Capacitor - capacitor bank Total capacitance per Phase Number of Cans per Phase Capacitor Bank Connection / BIL Normal Bus Operating Voltage Wayne Junction SFC Rehabilitation Project 16262A-10 90% Design Submittal April 29, 2017 Capacitor Operating Voltage due to Reactor Voltage Total kvar @ Capacitor Rated Voltage Effective Total kvar at Capacitor Operating Voltage (0% tol) Effective Total kvar at Capacitor Operating Voltage (+/- 5% tol) Expected Bank kvar (Less Reactor kvar loss) Continuous Capacitor Current Duty Requirements Filter reactor duty requirements in amperes per Phase (fundamental at maximum bus operating voltage) Provide frequency, amps, and L-N voltage in a table. Specify the total rms filter voltage duty requirements in a table. Total rms filter current duty requiremen Sum of I(h)/H filter duty requirement Sum of rms voltage across capacitor per phase Equivalent voltage across capacitor bank in each phase Weight Dimensions (including structure) 2.06 OUTPUT FILTER A. Filter Reactor Manufacturer Style Type Rated Ohms @ 60 Hz Tolerance, % Rated Inductance Tolerance, % Taps Rated Voltage BIL X/R Ratio @60 Hz Weight: Short circuit current rating, sym. amperes Center unit compensated, yes/no Wayne Junction SFC Rehabilitation Project 16262A-11 90% Design Submittal April 29, 2017 Center unit reverse wound, yes/no Dimensions (including structure): a.) Max. height b.) Max. width c.) Max. depth d.) Recommended horizontal spacing Continuous Current Requirements (Filter reactor duty requirements in amperes per phase at the following frequencies) @25Hz @125Hz @175Hz @275Hz @325Hz @575Hz @625Hz Short Circuit Withstand Requirements Nominal Operating Requirements Maximum Operating Voltage Total operating weight Special foundation requirements, yes/no Dist. to metallic parts forming closed loops No. of terminal blades per terminal B. Filter Resistor Manufacturer Style No. Resistance in ohms Continuous Current Rating Voltage Rating BIL Rating Temperature Rise (continuous) Weight Dimensions (including structure) a.) Max. height b.) Max. width Wayne Junction SFC Rehabilitation Project 16262A-12 90% Design Submittal April 29, 2017 c.) Max. depth C. Filter Capacitor - Individual Manufacturer Style No. Nominal Can kvar Rating Nominal Voltage Frequency Rating Nominal Capacitance Rating Number of Cans Number of Bushings per Can Capacitor Fusing D. Filter Capacitor - Bank Total capacitance per Phase Number of Cans per Phase Capacitor Bank Connection / BIL Normal Bus Operating Voltage Capacitor Operating Voltage due to Reactor Voltage Total kvar @ Capacitor Rated Voltage Effective Total kvar at Capacitor Operating Voltage (0% tol) Effective Total kvar at Capacitor Operating Voltage (+/- 5% tol) Expected Bank kvar (Less Reactor kvar loss) Continuous Capacitor Current Duty Requirements filter reactor duty requirements in amperes per Phase (fundamental at maximum bus operating voltage) Provide frequency, amps, and L-N voltage in a table. Specify the total rms filter voltage duty requirements in a table. Total rms filter current duty requirement Sum of I(h)/H filter duty requirement Sum of rms voltage across capacitor per phase Equivalent voltage across capacitor bank in each phase Weight Wayne Junction SFC Rehabilitation Project 16262A-13 90% Design Submittal April 29, 2017 Dimensions (including structure): a.) Max. Height b.) Max. Width c.) Max. Depth 2.07 NON-SEGREGATED BUS DUCT Manufacturer: Electrical Parameters Three-Phase, 60 Hz Single-Phase, 25 Hz Voltage Class Nominal Voltage Rating Number of Phases Operating Frequency Continuous Current Rating Short Circuit Rating: (Momentary Current Amps) Basic Insulation Level (BIL) Structural Requirements Maximum Non-braced support span 2.08 ELECTRICAL PANELS For each electrical panel supplied with the SFC unit, provide the following information. Table may be duplicated as required. Nominal voltage rating, volts Phases (1-ph, 3-ph) Main Circuit Breaker Manufacturer Type Interrupting rating, amps Type certification (e.g., UL, NEMA, etc) Branch Circuit Breakers Manufacturer Type Number of Circuits Wayne Junction SFC Rehabilitation Project 16262A-14 90% Design Submittal April 29, 2017 Interrupting rating, amps Type certification (e.g., UL, NEMA, etc) Main Horizontal Bus Material Continuous current rating, amps Short circuit withstand rating, amps Main Vertical Bus Material Continuous current rating, amps Short circuit withstand rating, amps Physical Data Enclosure and trim NEMA type enclosure Type material Sheet metal thickness, inches Paint, color & type Dimensions (HxWxD), inches Weight, lbs. END OF SECTION Wayne Junction SFC Rehabilitation Project 16262A-15 90% Design Submittal April 29, 2017 THIS PAGE INTENTIONALLY LEFT BLANK Wayne Junction SFC Rehabilitation Project 16262A-16 90% Design Submittal April 29, 2017