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KTH School of Biotechnology Department of Bioprocess Technology Head of Department: Prof. Sven-Olof Enfors August 2006 Royal Institute of Technology AlbaNova University Center SE-106 91 Stockholm Sweden www.biotech.kth.se At the Department of Bioprocess technology the research is focused on studies of the physiology of microorganisms and animal cells under process conditions, with the goal to understand and improve protein production processes. E. coli, Pichia pastoris, and mammalian and insect cells are the main hosts for the production. E. coli strain development. A toolbox of vectors for high-throughput cloning, cultivation, protein targeting and purification is developed. The outer membrane structure and function is studied under different environmental conditions with the aim to derive mechanisms of controlled localization of heterologous proteins in cytoplasm, periplasm, or the medium. Furthermore, the possibilities of glycosylating proteins in E. coli are explored. Integrated Pichia process technology. The objective for the P. pastoris work is to develop an integrated process technology including strain design and evaluation, fermentation and product recovery and purification. Through proper cell viability control the cell proteolysis is minimized and the product secreted to a relatively pure medium from which the product is recovered with an expanded-bed-adsorption column connected to the bioreactor outlet flow or by CFF. Animal cell technology. Serum or protein-free media are developed for mammalian and insect cells. The aim is to understand how proliferation is regulated in a medium with no added mitogenic factors. This knowledge is then used to improve production processes. Another focus is metabolic engineering of the central metabolism. Process analytical technology. Software sensors are developed based on standard logg-data. A new sensor RO/S is evaluated as a potential sensor for physiological stress in E. coli processes. The temperature-limited fed-batch (TLFB) system was developed and patented for elimination of the excessive release of endotoxin in high-cell-density E. coli processes. This technique is further developed to exploit other advantages in E. coli and Pichia processes. Senior researchers Prof. Sven-Olof Enfors ([email protected]) Process Analytical Technology, DNA-chips, Pichia technology 2 PhD students Prof. Lena Häggström ([email protected]) Animal Cell Technology 1 PhD student Prof. Gen Larsson ([email protected]) E. coli strain development 2 PhD students Assoc. prof. Andres Veide ([email protected]) DSP and pilot plant manager Dr. Mehmedalija Jahic ([email protected]) Pichia technology Dr. Magdalena Gabig-Ciminska ([email protected]) Electric DNA chips 1 PhD student Electric DNA chips are developed both for bioprocess control and for rapid analysis of pathogenic microorganisms. The latter is part of the EU-project eBIOSENSE (www.eBIOSENSE.org), which is coordinated by us. An alternative electric DNA chips technology is developed in co-operation with KTH-ICT in Kista, where silicon arrays for simple lable-free DNA recognition is developed as well as silicon nanowire and carbon nanotube based field-effect transistors for DNA recognition. The pilot plant at the department is used for contract research and production and for teaching in bioprocess technology The equipment includes 5 well instrumented and automatised bioreactors ( lab scale - 500L), a scale-down reactor for studies of physiological responses to concentration gradients of large bioreactors, and a highly automatised multi-bioreactor set (6x 200-1000 mL) for highthroughput strain and process evaluation. Pilot-scale equipment for DSP (centrifugal separator, CFF, and high-pressure homogenisation) is also available (www.biotech.kth.se/bioprocess/pilot_plant). Key references: Boström et al., (2005) Process design for recombinant protein production based on the promoter PmalK. Appl. Microbiol. Biotechnol., 66, 200-208; Jahic M. et al. (2006) Process technology for production and recovery of heterologous proteins with Pichia pastoris. Biotechnol. Progress, (in press); Spens E. et al. (2005) Defined Protein-Free NS0 Myeloma Cell Cultures: Stimulation of proliferation by conditioned medium factors. Biotechnol. Prog. 21(1), 87-95; Eriksson U et al. (2005) Metalloproteinase activity is the sole factor responsible for the growth-promoting effect of conditioned medium in Trichoplusia ni insect cells. J. Biotech. 119, 76-86; Svensson M. et al. (2004) Control of endotoxin release in Escherichia coli fed-batch cultures. Bioproc. Biosyst. Eng. 27, 91-98; Gabig-Ciminska M., et al. (2005) Gene based identification of bacterial colonies with an electric chip. Analyt. Biochem. 345, 270-276; Kepka C et al. (2005) Twostep recovery process for tryptophan-tagged cutinase: Interfacing aqueous two-phase extraction and hydrophobic interaction chromatography. J. Chrom. A, 1075, 33-41. Funding: VR, FORMAS, SSF, EU, Industry