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1c Cheese Production - The Evolution of Cheese Making This activity is based on labs developed by Louann Carlmagno, formerly of Genencor International and Pam DiFilippo, Biology Teacher, San Juan High School, Citrus Heights, CA. Background; Cheese-making is a good example of how biotechnology has improved an industrial process. In the past, people made cheese simply by letting the naturally occurring bacteria in milk turn the milk sour. In that process, the bacteria use a type of milk sugar called lactose to make lactic acid and create energy for the cell. These milk bacteria produce special enzymes that convert the lactose to lactic acid. Lactic acid has a low pH and causes the milk protein, casein, to break down and fall out of solution. These lumps of casein are called curds. Lactic acid also causes the mixture to have a mild to slightly bitter taste. Along with other flavorful compounds, the lactic acid gives the cheese the characteristic flavor it contains. If one batch of curdled milk produced a good cheese, a small amount of cheese (with the curdling enzymes) was saved to start the next batch. QuickTime™ and a TIFF (LZW) decompressor are needed to see this picture. Today, most cheese made commercially is produced in one the four ways that follow. In each method sterilized milk is used as a starting reagent. 1. The milk may simply be left to exposed to air and naturally occurring bacteria. The milk curdles because of bacterial enzyme activity as described above. is a form of lactic acid fermentation. 2. New curdled cheese cultures are started with specific cultures of selected bacteria. These “known” bacteria also make enzymes that milk. Buttermilk has a good culture Lactobacillus bacteria to use as a "starter". That's what we'll use. of age, This curdle of 3. New cultures may be started by the addition of purified enzymes, like rennin, retrieved from the cells lining the stomachs of calves (YUK!). Due to the presence of these enzymes, calves curdle milk in their stomachs when they nurse. To retrieve the enzymes for commercial use, companies must take calf stomachs, grind them up, and purify the rennin enzyme away from all of the other compounds the cells make. For this reason, some vegetarians do not eat rennin cheeses. Rennin cheeses include Asiago, most Bries, most Cheddars, and Roquefort to name a few. 4. New cultures may be started by the addition of purified enzymes produced by genetic engineering. Scientists found the DNA code for the cheese-making enzymes produced by calves in regular cow cells. They cut out the cow’s rennin cheese-making code (gene) and stuck it into fungus cells. Fungus cells then read the cow DNA and synthesize the rennin enzyme, which scientists called “chymosin”. Then, cheese makers use the genetically engineered enzymes to speed curdling. Fungal cultures make the curdling enzymes faster, cheaper, and in larger amounts than inside big multicellular organisms, like cows. Chymosin cheeses include Jack, Mozzarella, and most Swiss cheese plus many others. For obvious reasons, modern-day cheese makers are interested in producing lots of the fastest, tastiest, and cheapest cheese. Purpose: Which curdling agent produces cheese the fastest? Which curdling agent produces the most cheese? To examine numerical data for support of predictions. To examine variables that can lead to invalid experiments. Hypothesis: Chymosin is expected to produce the most volume of cheese in the shortest amount of time since it has been engineered by Genencor scientists for that result. Materials: Chymosin (from Kelley Dairy Supply 1-800-782-8573) Buttermilk Whole Milk P-1000 micropipet tips 10 mL pipet 10 mL pipet pump Tube racks 11 cm Whatman Filter Paper 10 or 25 mL graduated cylinder Animal Rennin P-1000 micropipets 15 ml conical tubes Plastic funnels Procedures: 1. Using a 10 mL pipet and pipet pump, transfer exactly 7 mL of whole milk into a labeled, 15 mL conical tube. 2. Using a pre-set micropipet, add 0.25 mL (250 uL) of one of the four curdling agents to the 7 mL of milk. Use either: buttermilk, rennin, chymosin, or more whole milk (control) as assigned by your supervisor. 3. Cap the tube and gently mix by inverting 3 times. Record this “initial time”. _____ 4. Place the milk-containing portion of the tube deep in your armpit, like a thermometer, and incubate it there for at least 15 min. 5. Check for curdling every 5 minutes, recording the time to curdling in minutes. To check for curdling, gently tilt the tube, careful to not breakup any curds. Curds are large lumps of solidified milk. After 15 min, place the tube upright, at room temperature and check for curdling every 15 min for 2 hours. If curdling has not occurred within 2 hours, continue checking once every four hours. With the greatest accuracy possible, record the number of minutes passed until the milk had curdled to the greatest extent. 6. If curdling has not occurred by the end of the class period, bring the tube home (keep at room temperature) and back to class in 24 hours. Keep tube upright so any curds fall to the bottom of the tube. 7. On return to the lab, measure the amount of curds (solids) and whey (liquid) in the tube. You may be able to read the volume each directly off the tube although it may be difficult. Better yet, filter it as described below, using a “whey-o-meter”. of 8. If necessary, pour the whey and curds mixture through a filter paper funnel into a 10 mL graduated cylinder (a “whey-ometer”). Determine the volume of whey collected in the graduated cylinder, using a pipet if necessary to measure small amounts. By subtraction, determine the volume of curds. Can you suggest other methods of determining the amount of curds produced in each treatment? 9. Record the data for your sample plus one each of the other variable groups on the data table below. Record the name of person from whom you have gotten data. Data Table 1: The Characteristics of Cheese made by Different Curdling Agents Curdling Agent Time to Curdling Volume of Volume of Technician/ (min) Whey (mL) Curds (mL) Comments buttermilk rennin chymosin milk (control) How well do these single trials of the experiment support the original hypothesis? Explain. the Using Excel®, the lab supervisor will collect each individual’s data to make a class data table showing multiple replications of the experiment. Averages for each variable group should also be recorded on this data table. Averaged data is the best answer to an experimental question. Can you explain why? 11. Using Excel®, produce two graphs; one which shows the average time to curdling for each enzyme treatment and one which shows the average volume of curds produced by each enzyme treatment. Use the Excel® tutorial if necessary. 12. Imagine you are an employee at a cheese curdling company and you must summarize the results of your experiments and give your supervisor the best answer to the scientific questions asked. Write a conclusion that reports the results of the experiment (answer to the purpose question) including evidence and explanations for your findings. Discuss how well the results support the hypothesis. Identify sources of errors in the technique that may lead to variations in results. Make a recommendation to the cheese company supervisor about which curdling agent should continue to be the focus of production. Include any variations in the procedures that you think may improve the cheese production. 13. In the biotechnology industry, the work of others is reviewed and “OK’d” by peers. This is called “witnessing”. When you witness data and analysis, check for: Accuracy of statements (and that they make sense) Completeness (R/E/E, PE, PA) Evidence (numerical with units of measurement) Grammatical and spelling errors Make correction and suggestions right on the page, For corrections, strike a single line through the error, correct it, and initial it. For suggestions, write your suggestion in the margin, draw an arrow where it should be placed and initial it. Witness a colleague’s conclusion. After you are done witnessing, at the end of the conclusion, write “Witnessed by” and then write your full name and date it.