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Resonant and Soft-Switching Techniques in Power Electronics ECEN 5817 Instructors: Mariko Shirazi Professor Robert Erickson ECEE 1B65A 303-492-1661 [email protected] Course web site: http://ece.colorado.edu/~ecen5817 • Lecture schedule • Lecture slides and supplementary materials • Homework assignments and solutions • Announcements Textbook: Erickson and Maksimovic, Fundamentals of Power Electronics, second edition, Chapters 19 and 20 Extensive supplementary notes and chapters on course web site ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 1 Lecture 1: Introduction Preliminaries Prerequisites • ECEN 5797 Introduction to Power Electronics is a required prerequisite to this course • Note that ECEN 5807 is not a prerequisite Grading • Homework 50% – Approximately 12 weekly assignments – Assignments posted each week on course web page • Midterm exam 17% – One-week take-home exam • Final exam 33% – One-week take-home exam ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 2 Lecture 1: Introduction For off-campus students Delivery options • Web: lectures posted on web site within 24 hours. High resolution. Students electing this option will typically run 1-2 days behind the oncampus students. • VHS or DVD: lectures mailed to off-campus students. Low resolution (NTSC: conventional analog TV). Students electing this option will typically run one week behind the on-campus students. With either approach: set a schedule for yourself — a regular time when you will watch the lectures, that is a fixed time behind the on-campus schedule. You will be expected to mail or fax your homework on the day that you would normally watch the lecture where the homework of the on-campus students is collected. Ditto for exams. Final grades for off-campus students are due 7-10 days after the on-campus grades. If you decide to quit the course, please submit the paperwork to formally drop. ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 3 Lecture 1: Introduction Homework: off-campus students On the day you would normally watch the lecture in which the homework assignment is due, mail or fax your completed homework to: Mariko Shirazi ECE Department Campus Box 425 University of Colorado Boulder, CO 80309-0425 Fax: 303-492-2758 (cover page should list Mariko Shirazi as the recipient) Please don’t scan and email your homework. Homework solutions will be posted on the course web site, and solution passwords will be sent to you with your graded homework (if you put an email address on the first page of your homework, we will email the password when we receive your homework). ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 4 Lecture 1: Introduction Office hours Thursdays, 12:00 - 2:00 pm ECEE 1B65 Telephone office hour: Thursdays, 2:00 to 3:00 pm Mountain time Off-campus students are welcome to call at this time or at other times; I’ll at least be there to answer the phone at the above time. Questions via email are also encouraged. I will try to respond to them within a day. ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 5 Lecture 1: Introduction Acknowledgement Most of the material for this class has been developed by Professor Robert Erickson and/or taken directly from the course textbook Fundamentals of Power Electronics by Professor Erickson and Professor Dragan Maksimovic. ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 6 Lecture 1: Introduction Introduction to Resonant Conversion Resonant power converters contain resonant L-C networks whose voltage and current waveforms vary sinusoidally during one or more subintervals of each switching period. These sinusoidal variations are large in magnitude, and the small ripple approximation does not apply. Some types of resonant converters: • Dc-to-high-frequency-ac inverters • Resonant dc-dc converters Another application of resonant techniques: Soft-switched PWM converters • Resonant switch converters • Other soft-switching converters ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 7 Lecture 1: Introduction A basic class of resonant inverters NS is(t) Basic circuit + dc source vg (t) NT + – vs(t) L i(t) Cs + Cp v(t) – – Switch network Resistive load R Resonant tank network Several resonant tank networks L Cs L L Cp Series tank network ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics Parallel tank network 8 Cs Cp LCC tank network Lecture 1: Introduction Input impedance ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 9 Lecture 1: Introduction Tank network responds only to fundamental component of switched waveforms Switch output voltage spectrum fs 3fs 5fs f Resonant tank response fs 3fs 5fs f fs 3fs 5fs f Tank current and output voltage are essentially sinusoids at the switching frequency fs. Output can be controlled by variation of switching frequency, closer to or away from the tank resonant frequency Tank current spectrum ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 10 Lecture 1: Introduction Derivation of a resonant dc-dc converter Rectify and filter the output of a dc-high-frequency-ac inverter The series resonant dc-dc converter ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 11 Lecture 1: Introduction Quasi-resonant converters In a conventional PWM converter, replace the PWM switch network with a switch network containing resonant elements. Buck converter example i1 (t) i2 (t) + + vg (t) + – v1 (t) – Switch network v2 (t) – L i(t) + C R v(t) – Two switch networks: ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 12 Lecture 1: Introduction Applications of resonant and soft-switching converters Electronic ballasts for gas-discharge lamps • Produce high-frequency ac Other high-frequency ac applications • Electrosurgical generators • Induction heaters • Piezoelectric transformers High-frequency high-density dc–dc converters • Reduce switching loss and improve efficiency High-voltage and other specialized converters • Transformer nonidealities lead to ringing waveforms Converters using IGBTs • Mitigate switching loss caused by current tailing Low-harmonic rectifiers • Mitigate switching loss caused by diode stored charge ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 13 Lecture 1: Introduction Resonant inverter: An electronic ballast • Must produce controllable highfrequency (50 kHz) ac to drive gas discharge lamp • DC input is typically produced by a low-harmonic rectifier • Similar to resonant dc-dc converter, but output-side rectifier is omitted ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics Half-bridge, driving LCC tank circuit and gas discharge lamp 14 Lecture 1: Introduction Motivation for resonant DC-DC converters and soft-switching techniques • Increasing switching frequency reduces value and size of filter inductances and capacitances • Up to a point, increasing switching frequency reduces transformer size • Increasing switching frequency increases switching loss • Much R&D effort has been devoted to increasing the switching frequency and reducing the loss in high-density power supplies • Approaches to achieve these goals include use of resonant converters and soft switching techniques ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 15 Lecture 1: Introduction Reducing the size of a dc-dc converter ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 16 Lecture 1: Introduction Effect of switching frequency on transformer size Ferrite core for Cuk converter example • As switching frequency is increased from 25 kHz to 250 kHz, core size is dramatically reduced ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics • As switching frequency is increased from 400 kHz to 1 MHz, core size increases 17 Lecture 1: Introduction High power density requires high efficiency Pin Converter Pout A goal of current converter technology is to construct converters of small size and weight, which process substantial power at high efficiency High density power conversion ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 18 Lecture 1: Introduction 4.3. Switching loss • Energy is lost during the semiconductor switching transitions, via several mechanisms: • Transistor switching times • Diode stored charge • Energy stored in device capacitances and parasitic inductances • Semiconductor devices are charge controlled – controlling charge must be inserted or removed to switch a device ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 19 Lecture 1: Introduction Classical but misleading example: Transistor switching with clamped inductive load (4.3.1) Buck converter example transistor turn-off transition Loss: ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 20 Lecture 1: Introduction 4.3.4. Efficiency vs. switching frequency Add up all of the energies lost during the switching transitions of one switching period: Average switching power loss is Total converter loss can be expressed as where ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics Pfixed = fixed losses (independent of load and fsw) Pcond = conduction losses 21 Lecture 1: Introduction Efficiency vs. switching frequency Switching losses are equal to the other converter losses at the critical frequency This can be taken as a rough upper limit on the switching frequency of a practical converter. For fsw > fcrit, the efficiency decreases rapidly with frequency. ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 22 Lecture 1: Introduction Soft switching: Zero-voltage and zero-current switching vs1 (t) Vg vs(t) Soft switching can mitigate some t of the mechanisms of switching loss and possibly reduce the generation of EMI Semiconductor devices are switched on or off at the zero crossing of their or current waveforms –voltage V g is(t) t Conducting D 1 devices: D 4 “Soft” turn-on of Q 1, Q 4 t Q1 Q4 D2 D3 Q2 Q3 Conduction sequence: D1–Q1–D2–Q2 Q1 is turned on during D1 conduction interval, without loss “Hard” “Soft” “Hard” turn-off of turn-on of turn-off of Q 1, Q 4 Q 2, Q 3 Q2, Q3 ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 23 Lecture 1: Introduction Soft switching in a PWM converter Example: forward converter with active clamp circuit Forward converter Switching transitions are resonant, remainder of switching period is not resonant Transistors operate with zero voltage switching Beware of patent issues ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 24 Lecture 1: Introduction Classical but misleading example: Transistor switching with clamped inductive load (4.3.1) Buck converter example transistor turn-off transition Loss: ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 25 Lecture 1: Introduction Analysis of resonant converters Series resonant dc-dc converter example • Complex! • Small ripple approximation is not valid Need new approaches: • Sinusoidal approximation • State plane analysis ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 26 Lecture 1: Introduction Outline of course 1. Analysis of resonant converters using the sinusoidal approximation • Classical series, parallel, LCC, and other topologies • Sinusoidal model • Zero voltage and zero current switching • Resonant converter design techniques based on frequency response 2. Sinusoidal analysis: small-signal ac behavior with frequency modulation • Spectra and envelope response • Phasor transform method 3. State-plane analysis of resonant converters • Fundamentals of state-plane and averaged modeling of resonant circuits • Exact analysis of the series and parallel resonant dc-dc converters ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 27 Lecture 1: Introduction Outline, p. 2 4. State plane analysis of resonant switch and other soft-switching converters • Quasi-resonant topologies and their analysis via state-plane approach • Quasi-square wave converters • Zero voltage transition converter • Soft switching in forward and flyback converters • Multiresonant and class E converter 5. Server systems, portable power, and green power issues (time permitting) • Modeling efficiency vs. load, origins of loss • Variable frequency approaches to improving light-load efficiency – DCM – Burst mode • Effects of parallel modules • DC transformers ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 28 Lecture 1: Introduction Upcoming Assignments Preparation for next lecture: Read Section 19.1, Sinusoidal analysis of resonant converters Preparation for Lecture 3: Read Section 19.2, Examples Homework assignment, due Lecture 5: Homework set #1, Review ECEN 5817 Resonant and Soft-Switching Techniques in Power Electronics 29 Lecture 1: Introduction