Download BSMarE

Commission on Higher Education
Office of Programs and Standards
Cluster A Division
Maritime Education Unit
Cert. No. 2001
ASSESSMENT INSTRUMENT FOR BS Marine Engineering (BSMarE)
EQUIPMENT, MATERIALS, CHEMICALS & TEACHING AIDS REQUIREMENT
1
2
3
4
5
6
7
KEY AREA
Mechanical Workshop
Training Aids
Diesel Engine
Auxiliary Machineries
Steam Plant
Refrigeration and Air-conditioning
Electrical Workshop and Laboratory
COMPLIANCE
Note: Compliance: Fully Complied or Not Fully Complied
KEY AREA
1. Mechanical Workshop
1.1. Work benches fitted with
vise on each end
1.2. Gas welding equipment
or approved system
installation
1.3. Electric, arc welding
equipment or approved
system installation
1.4. Pedestal grinding for
sharpening tools with
fine, medium coarse
grinding wheels
1.5. Radial drilling machine
(approx. 35 min.
Diameter drill capacity)
1.6. Electric power hand drill
with at least 10mm
diameter drilling
capacity
1.7. Electric power hand
grinder/cutter
QUANTITY
REQUIRED
6 sets
3 sets
3 sets
3 units
2 units
6 units
4 units
ACTUAL
REMARKS/COMMENTS
1.8. Furnace with blower for
heat treating (may be oil
fired, electric or
manually operated)
1.9. Metal cutting shear
(snip)
1.10.
Moulding sand
and box
1.11.
Anvil
1.12.
Internal and
external vernier caliper
1.13.
Inside and outside
caliper
1.14.
micrometers
(preferably)
1.15.
Depth gauge
caliper
1.16.
Dial micrometer
with magnetic base
1.17.
Steel ruler
1.18.
Flat Chisel
1.19.
Cross-out chisel
1.20.
Diamond point
chisel
1.21.
Round nose chisel
1.22.
Center punch, 60
mm
1.23.
Center punch,
90mm
1.24.
Hacksaw
1.25.
Taps, stack and
dies
1.26.
Die nuts
1.27.
Wrench, socket
type
1.28.
Wrench, open
type (metric)
1.29.
Wrench, open
type (inches)
1.30.
Wrench,
adjustable, various sizes
1.31.
Double-cut rough
files
1.32.
Second-cut
smooth files
1.33.
Single-cut smooth
files
2 sets
6 sets
2 sets
6 pcs
6 pcs
6 pcs
6 pcs
4 pcs
4 pcs
6 pcs
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
6 pcs
3 sets
3 sets
3 sets
2 sets
2 sets
2 sets
6 pcs
12 pcs
12 pcs
1.34.
Second cut files
1.35.
Scribers
1.36.
Machinist’s
combination set
1.37.
Try square (steel)
1.38.
Protractor(steel)
1.39.
Dividers (steel)
1.40.
Goggles for gas
welding
1.41.
Mask for electric
arc welding
1.42.
Hand gloves,
leather
1.43.
Eyeshield, clear
glass
1.44.
Overall (boiler
suit)
1.45.
Gas welding
igniter
1.46.
Steel
brush/chipping
hammer for
welding (set of
each)
1.47.
Sledge hammer
(various sizes)
1.48.
Ball peen hammer
1.49.
Straight peen
hammer (various sizes)
1.50.
Tongs (various
sizes)
1.51.
Pliers, mechanical
(various sizes)
1.52.
Screw driver,
Philips, various sizes
1.53.
Screw driver, flat,
various sizes
1.54.
Vise grip
1.55.
Feeler gauge
(metric/inches)
1.56.
Pitch gauge
12 pcs
12 pcs
6 pcs
1.57.
Drill bit, 13-25
mm, tapered shank
1.58.
Drill bit, 15-30
mm, cylinder shank
1.59.
Drift punch
3 sets
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
4 pcs
12 pcs
12 pcs
12 pcs
12 pcs
12 pcs
6 pcs
6 pcs
12 pcs
12 pcs
6 pcs
6 pcs
3 sets
3 sets
2 sets
1.60.
Small quenching
tank
1.61.
Lockers for storing
personal belongings
1.62.
Washing facility
1:25 students
1.63.
Scrap disposal
containers
1.64.
Lockers for safety
equipment and first aid
equipment
1.65.
100 mm swing
lathe machine (500
students)
1.66.
150 mm swing
lathe machine (per 500
students)
1.67.
300 mm swing
lathe machine (per 500
students)
1.68.
Accessories for
the lathe machine:
a. three form jaws
chucks
b. face plates
c. drills, arbouring
tools, etc.
d. tool holders
e. straight knife-edge
tool
f. straight roughing tool
g. facing roughing tool
h. straight parting tool
i. round-nose tool
j. finishing tool
k. boring tool
1.71
shaper (350mm
travel)
1.72
Tool holder
(accessory for shaper)
1.73
Milling machine
(horizontal, vertical or
universal)
1:25 students
1.74
Range cutting tool
and arbors
1.75
Hydraulic pipe
2 sets
1:5 students
1:8 students
1 for every
class
1 unit
1 unit
2 units
1 ea
1 ea
1 ea
1 ea
1 ea
1 ea
1 pc
1 pc
1 pc
1 pc
1 pc
1 unit
1 pc
1 unit
1 set
bender with
accessories
1.76
Pipe wrench
various sizes
1.77
Grease gun
1.78
Oil applicator
1.79
Wire gauge
1.80
Surface gauge
1.81
Blow torch
1.82
Reamer handset,
assorted
1.83
Torque wrench
1.84
Pipe cutter
1.85
Pipe threading
tools
2. Training Aids
2.1 Drawing of a marine
diesel engine
2.2 Cut-out drawing or
model showing parts of
the engine
2.3 Drawing of a ship’s
propulsion system
2.4 Drawings of various
screws, locking devise,
rivets and fasteners
2.5 Symbols for weld
connection
2.6 Table of limits, fits and
tolerances
2.7 Drawing of piping
system as follows:
a. S.W. cooling system
b. F.W. cooling system
c. Air starting system
d. Lube-oil system
e. Fuel oil system
2.8 Ship model showing
cross-sectional parts or
large scale drawings
2.9 Various types of blocks
and tackles
2.10 Various types of ropes
and ropeworks
2.11 Various types of wires
2 sets
2 pcs
2 pcs
2 pcs
1 pc
2 pcs
2 pcs
1 pc
2 pcs
2 pcs
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 set
1 set
1 set
2.12 Table for strength of
ropes and wires
2.13 Samples of ship
certificates, documents
and clearance papers
2.14 Samples for
identification purposes
of: plain carbon steel,
grey cast iron,
aluminum copper ,
zinc. Lead, tin, brass,
bronze and white
metal
2.15 Samples, sections or
picture of the following
welding defects:
a. Overlap
b. Undercutting
c. Spatter
d. Blowholes
e. Inclusions
f. Incomplete
penetration and lack
of fusion
3. Marine Diesel Engine
3.1 Marine Diesel engine
(operational)
3.2 Marine Diesel enginecomplete for dismantling
3.3 Other engine
components:
- exhaust valve
- cylinder lubricator
(drawing)
- fuel valve/injector
- cylinder relief valve
- air-starting valve
(drawing)
- cranckcase relief valve
(drawing)
- jerk fuel valve pump
- oil-mist detector
(drawing)
- turbocharger
- bearing shells
- piston
1 pc
1 set
1 ea
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 set
1 set
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
- engine governor
- starting-air distributor
(drawing)
- fuel &lube oil filters
4. AUXIILIARY MACHINERIES
(non-operational units
acceptable)
4.1 Reciprocating
displacement pump
4.2 Gear pump
4.3 Rotary vane pump
4.4 Screw displacement pump
4.5 Centrifugal pump
4.6 Reciprocating air driven
pump
4.7 Other parts/components:
- Gland
- Mechanical Seal
- Drain Cock
- globe valve
- gate valve
- relief valve
- quick closing valve
- change-over valve
chest
- mud box (strainer)
- steam trap
- shell and tube cooler
- plate-type cooler
4.8 Freshwater evaporator
/distilling unit (model
drawing)
4.9 Reciprocating air
compressor (2 stage)
- Cylinder cover
- Piston
- relief valve
- fusible plug
- suction and delivering valve
- water-space safety
valve
- bursting disc
4.10 Centrifugal air
compressor, model
drawing showing the:
volute casing, gland and
1 pc
1 pc
1 pc ea
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 set
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 set
impeller
4.11 Ship’s steering gear,
model drawing showing
the: telemotor receiver,
radial cylinder, hydraulic
pump and swash plate
4.12 Centrifugal
separator/Purifier
5. STEAM PLANT
5.1 Operational boiler
composed of: condensate
pump, cascade tank,
reciprocating pump or any
other equipment that uses
steam energy, condenser
and control system
5.2 Boiler water test kit for low
pressure boiler
5.3 Boiler cleaner (tube
cleaning) at least 20 ltrs
5.4 Piping diagram of a
complete steam plant
5.5 Fire tube and water tube
boiler diagram
5.6 Boiler safety valves (for
dismantling)
6. REFRIGERATION AND AIRCONDITIONING
6.1 working model to
demonstrate the basic
refrigeration processes
6.2 Used domestic
refrigerator showing
sectional components
6.3 Hydrometer suitable for
brine densities
6.4 A brine pH indicator kit
6.5 Expansion valve
6.6 Gland seal
6.7 Oil separator
6.8 Thermostat
6.9 Pressure switch
6.10 Vacuum pump with
service manifold and
charging unit
1 set
1 set
1 set
1 set
1 unit
1 pc
1 pc
2 pcs
1 set
1 pc
2 pcs
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 set
7. ELECTRICAL WORKSHOP
AND LABORATORY (includes
electronics eqpt.)
7.1 Soldering gun/iron
7.2 Overcurrent protection
safety
7.3 Reverse power
7.4 Undervoltage protection
relay
7.5 High-rupturing capacity
fuses and housing
7.6 Instrument and relay
transformer
7.7 Transformer – step
up/step down (or at least
= or > 100 watts)
7.8 Transformer, w/ 50% taps
in both primary and
secondary windings
7.9 Transformer, w/ 86.6%
taps in both primary and
secondary windings
7.10 Audio transformer, w/ c.
tap
7.11Emergency switchboard
(transparency/drawing w/
block diagrams)
7.12 Breadboard
7.13Operational three-phase
alternator with
synchronizing equipment
& main switchboard
7.14 Automatic voltage
regulator
7.15 D.C. Generator
7.16 Signal Generator
7.17 Function generator w/
sine, square and sawtooth
wave output
7.18 Circuit breaker
7.19 Induction motors with
direct-on-line and star
delta starters
7.20 D.C. motors
7.21 DC series motor
7.22 DC shunt motor
7.23 DC compound motor
5 pcs
1 set
1 set
1 set
1 set
1 set
5 each
2 pcs
2 pcs
5 pcs
1 set
10 pcs
1 set
1 set
1 set
1 pc
1 pc
1 set
1 set
1 set
2 pcs
2 pcs
2 pcs
7.24 Squirrel Cage Induction
motor
7.25 Universal motor
7.26 Motor/DC generator set
w/ series and shunt field
wedges
or
7.27 Motor-Generator,
synchronous, 3 phase
7.28 Synchronizing switch
module or synchroscope
7.29 Motor-Generator,
synchronous, 1 phase
7.30 Ammeter
7.31 Voltmeter/AC & DC
7.32 Digital Voltmeter (DVM)
7.33 Power meter
7.34 Multi-meter
7.35 Galvanometer, zerocenter
7.36 Wattmeter
7.37 Wattmeter, DC
7.38 Wattmeter, AC singlephase
7.39 Potentiometer
7.40 Power factor meter
7.41 Dynamometer/ prony
brake machine
7.42 Tachometer or strobe
light
7.43 Millammeter, DC
7.44 Phase angle meter
7.45 Air circuit breaker
(model or drawing)
7.46 Insulation tester
7.47 Connecting wires (12
pcs/set)
7.48 Oscilloscope
7.49 Oscilloscope, Dual
Trace
7.50 Regulated, variable DC
power supply
7.51 Resistor
7.52 Resistor, 10 w or more
7.53 Transistor
7.54 Transistor, NPN
7.55 Transistor, PNP
7.56 Silicon Controlled
2 pcs
2 pcs
2 pcs
1 set
1 pc
2 sets
6 sets
6 sets each
5 pcs
1 set
6 sets
5 pcs
5 pcs
5 pcs
5 pcs
10 pcs
5 pcs
2 pcs
2 pcs
6 sets
2 pcs
1 set
2 set
6 sets
1 pc
1 pc
5 pcs
15 pcs
5 pcs
10 pcs
5 pcs
5 pcs
10 pcs
Rectifier (SCR)
7.57 SPST switch
7.58 Variac
7.59 Triac
7.60 Capacitor
7.61 Capacitor, 4 uF or
higher
7.62 Capacitor, variable
7.63 Capacitor-run split
phase motor
7.64 Capacitor-start motor
7.65 Diode
7.66 Junction Diode
7.67 Field Effect Transistor
(FET)
7.68 Multi – tester
7.69 Inductor
7.70 Inductor, 200 mH or
more
7.71 Inductor, variable
7.72 Single phase inverter
7.73 DC Power Supply, 12V,
5 amps
7.74 DC Supply, fixed (6, 9,
12, 24, 30, VDC)
7.75 Switch
7.76 Switches
7.77 Resistive load, 10 w or
more
7.78 Inductive load, 200 mH
or more
7.79 Capacitive load, 4 uF or
higher
7.80 Lamp loads
7.81 Loading Capacitors,
220V
7.82 Loading Inductors, 30220V
10 pcs
6 pcs
5 pcs
5 pcs
5 pcs
5 pcs
2 pcs
2 pcs
5 pcs
5 pcs
5 pcs
6 pcs
5 pcs
5 pcs
5 pcs
5 pcs
5 pcs
5 pcs
5 pcs
2 sets
15 pcs
15 pcs
15 pcs
10 pcs
2 pcs
6 pcs
7.83 Loading Resistors, 20100W
6 pcs
7.84 JFET
5 pcs
5 pcs
5 sets
2 sets
2 pcs
2 pcs
7.85 Operational Amplifier, IC
7.86 TTL or CMOS Ics, variety
7.87 Fuses
7.88 Series field rheostat (h.c)
7.89 Shunt field rheostat (h.r.)