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Solar Cells ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Solar Cells We want to maximize the power generated by an illuminated pn junction solar cell, this is done in three major ways: 1. Generate a large short circuit current 2. Generate a large open circuit voltage 3. Maximize the Fill Factor, this means minimizing parasitics as much as possible A lot of the time these requirements overlap Some times they fight against each other Must compromise ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Short circuit current JSC depends on two things: 1. Generation of carriers by light absorption – Absorb light in semiconductor to generate carriers – Minimize reflection – These two depend on the incident light, optical properties of the solar cell, the band gap and thickness of the solar cell 2. Collection of light generated carriers – Depends on material and device parameters – Depends on the surfaces ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Light Absorption • Absorption of photons where the energy of each photon is given by: • Energy of photon is primary determinant of what happens when it hits the semiconductor – If E < EG then (ideally) no absorption – If E ≥ EG then absorption • • Energy above the band gap is lost as heat to the crystal lattice (phonons) Major fundamental losses for a solar cell excess holes ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Light Absorption • Band gap is the primary determinant of the amount of photons available for generating carriers – In general we have one band gap – Lower band gap means more photons available but….. ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Reflections Two causes of reflection on top surface – Reflection from contact (we’ll come back to this) – ‘Natural’ reflection from exposed semiconductor ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Anti-reflection Use coatings that will ensure there is destructive interference between the incoming and outgoing light waves - need thickness that is ¼ of the target wavelength - refractive index must be geometric mean of air and semiconductor ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Anti-reflection • Can go to more anti-reflection coating • Works to reduce reflection significantly – has a target wavelength, we have a spectrum – need material with optimum refractive index that also can be incorporated with other processing • Can go to more than one anti-reflection coating • Still are targeting a wavelength - can we reduce reflections for all incident wavelengths? ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Texturing • What about texturing of surfaces (front and back) • Use refraction of light to change angle of entry and enhance optical path length • Not as wavelength sensitive as AR coatings ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Texturing • Very important for indirect material such as Si • Generation still significant after 200 µm need to enhance optical path length • Texturing helps by making light have multiple passes through Si ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Texturing • Refracts or bends light that is transmitted into Silicon • Reflected light is not lost but reflects to hit another angled facet where more transmission/reflection takes place • Two things achieved: more light is transmitted; light that is transmitted goes through Silicon at an angle ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Texturing • Turns out the optimum is to make them inverted pyramids that are slightly offset with respect to each other ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Lambertian Reflector • Can use a random (Lambertian) reflector at the rear of the cell to also improve the light trapping ability • Mostly useful for thin film solar cells – how do we get such as surface for a bulk cell ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Collection Probability • Light generated minority carriers recombine readily • If light generated minority carrier can reach depletion region, the electric field sweeps it across the junction to become a majority carrier – “collection” • Once a carrier is collected it is very unlikely to recombine ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Recombination • Recombination rate is determined primarily by the minority carrier concentration – Majority carrier concentration stays very much constant, minority carrier concentration varies greatly (orders of magnitude), the recombination rate is, in general, determined by the product of the two concentrations, n.p • For direct band gap materials recombination is almost 100% radiative • For indirect materials typically have defect assisted recombination – Defects can be crystal lattice defects, doping related defects, grain boundaries ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Recombination • Defects act as mid-levels in a two transition process – CB to defect level – Defect level to VB http://www.ndt-ed.org/EducationResources/CommunityCollege/Materials/Structure/point_defects.htm ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Recombination • Grain boundaries (interfaces) and surfaces are two regions with a high impact on the recombination rate • Both represent significant disruption to the crystal lattice • Energy levels within the forbidden gap are introduced allowing greater recombination • The effect is not localized to the interface or surface – Carriers diffuse to the recombination centre so the entire region surrounding the interface or close to the surface is affected • Grain boundaries can be effectively eliminated by using single crystalline material, can’t get around surfaces ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Surfaces • Surfaces are the termination of a crystal lattice • Since there is not the 3 dimensional symmetry like the bulk case, surface energy states are very different • Orbitals are not bonded to anything – “dangling” bonds are present and very hungry ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Surfaces • Surface has a recombination velocity associated with it, we label it S • We want to minimize S in a solar cell, this is referred to as “passivation” ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Collection probability • Collection probability is the probability that a light generated carrier makes it to the depletion region edge • Determined by diffusion length, type of recombination present and where it is generated ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Collection Probability • Collection probability is low when we are further than one diffusion length away from the depletion region • Can think of an “active” region ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Short circuit current • JSC determined by generation rate AND the collection probability • Need to optimize thickness for good absorption but if thickness >> diffusion length we don’t collect much W J L = q ∫ G ( x)CP ( x)dx 0 W ( ) = q ∫ ∫ α (λ ) H 0 e −α ( λ ) x dλ .CP ( x)dx 0 • Junction should be as close to the surface as possible ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Current collection • Long diffusion lengths are crucial for our collection of light generated carriers • Diffusion length is strongly related to the starting material – FZ: Float zone, gives ‘best’ material but also very expensive – CZ: Single crystalline (Czochralski) very good material, still costly – Multicrystalline: not so good, still decent though, cheap – Polycrystalline: poor, cheap as dirt ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Quantum Efficiency • How do we measure collection probability? • Very difficult, better to measure the Quantum Efficiency • Quantum Efficiency is simply the ratio of carriers collected, i.e. the current, to the number of photons incident ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Spectral Response • Similar to Quantum Efficiency but this time measure current compared to the power • We have qλ SR = .QE hc • At higher energies we don’t have as many photons ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner JSC Summary • Material thickness enough to absorb most of light but want to be no more than a diffusion length to ensure collection • Low reflection of light using anti-reflection coatings and/or textured surface • Junction depth optimized for absorption and collection in emitter and base • High diffusion length • Good surface passivation, so carriers aren’t lost when trying to extract • Low metal coverage of front surface to minimize shadowing ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Open Circuit Voltage • If collected carriers are not extracted from the solar cell there is a charge separation that builds up • This is essentially a forward bias on the cell, this then lowers the barrier to diffusion – larger diffusion current means higher recombination ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Band Gap vs VOC • In general, a larger band gap means a larger VOC • Larger band gap means there is a lower minority carrier concentration and so lower recombination • However, lower band gap gives greater short circuit current which also increases VOC VOC nkT = q ⎛ JL ⎞ ⎜⎜ ln + 1⎟⎟ ⎝ J0 ⎠ • VOC is more sensitive to reducing J0 so higher band gap wins out • But we want to maximize power not voltage ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner High Open Circuit Voltage • For a given band gap we want to maximize the open circuit voltage this means making J0 as low as possible • In all previous considerations we have assumed the pn junction is infinitely wide but we actually want a thin device – the depletion region plus one diffusion length each side • Dark current looks very different • Notice the presence of the surface recombination velocity • Recombination is determined by the minority carrier concentration so…… ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner High Open Circuit Voltage …..why don’t we just dope heavily Why? This should drive down the minority carrier concentration since in n type material we have ni2 p≈ ND Remember L = Dτ where D= kT µ q ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner High Open Circuit Voltage • If cell is thin recombination is reduced and open circuit voltage will increase BUT need the surface recombination to be low, otherwise will go down ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Passivation • We want to nullify any dangling bonds and the energy levels in the forbidden gap so surfaces don’t siphon away the light generated carriers • Can use Hydrogen which will bond with any dangling bonds • Can also ‘shift’ the surface ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Back surface field • Have a very heavily doped layer at the rear • Gives very low minority carrier concentration – minority carriers are ‘reflected back • Not really a field as such ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner VOC Summary • Want the dark or recombination current to be as low as possible. Carriers injected at the edge of depletion region must see low recombination. • Must have the following: – – – – Long diffusion lengths Low surface recombination (passivation) Thin devices (minimize recombination) High doping (not compatible with diffusion length) • Must also be maximizing JSC – not all of the conditions for both are compatible, nor even for maximizing one of them, we need a compromise ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Fill Factor • Strongly affected by parasitic losses like series resistance and shunt resistance • Also affected by VOC • Can have drastic effect on actual efficiency even when JSC and VOC are good ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Effect of VOC • Higher VOC will generally give better FF • Re-define VOC as normalized value vOC = VOC /(nkT / q ) • We can estimate very accurately the fill factor base on the normalized open circuit voltage vOC − ln(vOC + 0.72) FF = vOC + 1 for ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner vOC > 10 Efficiency vs Band Gap • Best band gap depends on spectrum and concentration “Pure” Blackbody Spectrum Maximum Concentration AM1.5G Spectrum Unconcentrated ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Parasitic Resistances • Series resistance, RS: comes about due to resistance of materials, contact resistance and metal interconnect resistivity • Shunt resistance, RSH: leakage of current across the pn junction i.e. doesn’t undergo diode action, this includes transport around the edge of the junction as well as misfits and defects providing alternate paths for carriers • For good Fill Factor we want RS as low as possible and RSH as high as possible ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Series Resistance • • • • Material resistance of the base Resistance of metal contacts and interconnects Contact resistance between metal and semiconductor Emitter resistance – sheet resistance ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Circuit Model • Include these parasitics for a realistic model ⎧ ⎡ V + IRS ⎤ (V + IRS ) ⎫ I = I L − I 0 ⎨exp ⎢ − ⎬ ⎥ ( nkT / q ) R ⎦ SH ⎩ ⎣ ⎭ ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner RS and RSH and IV • How do these parasitic resistances relate to the IV curve? • If RS and/or RSH are not ideal then slopes in the IV curve will change ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Effect of RS and RSH • RS increase means voltage is being lost ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Effect of RS and RSH • Shunt resistance not being infinite means that current is being lost ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Effect of RS and RSH • Affect FF the most but in extreme cases can also harm JSC and VOC ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Characteristic Resistance • Useful to measure RS and RSH against this characteristic resistance defined by RCH = VOC/ISH • If RS << RCH then little effect on FF • If RSH >> RCH then little effect on FF ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Fill Factor • In the presence of significant series resistance the Fill Factor is now FF = FF0 (1 − rs ) rs < 0.4 vOC > 10 • FF0 is the ideal fill factor (minus the parasitics) • Normalized series resistance RS rs = RCH ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner Fill Factor • In the presence of a low shunt resistance ⎧ (vOC + 0.7) FF0 ⎫ FF = FF0 ⎨1 − ⎬ vOC rsh ⎭ ⎩ rsh > 2.5 vOC > 10 RSH rsh = RCH • In the presence of high RS and low RSH we have ⎧ (vOC + 0.7) FF0 (1 − rs ) ⎫ FF = FF0 (1 − rs )⎨1 − ⎬ vOC rsh ⎩ ⎭ Same conditions ELEG620: Solar Electric Systems University of Delaware, ECE Spring 2009 S. Bremner