Download series cg500 guide specifications

RESISTOR® ALUMINUM STOREFRONT SYSTEM
SERIES CG500
GUIDE SPECIFICATIONS
SECTION 08410 ALUMINUM ENTRANCES AND STOREFRONT SYSTEMS
This suggested guide specification has been developed using the current edition of the Construction Specifications Institute (CSI) “Manual
of Practice,” including the recommendations for the CSI 3 Part Section Format and the CSI Page Format. The developmental concept and
organizational arrangement used by the American Institute of Architects (AIA) MASTERSPEC Program were recognized in the preparation of
this guide specification. Neither CSI nor AIA endorse specific manufacturers and products. The preparation of the guide specification
assumes the use of standard contract documents and forms, including the “Conditions of the Contract,” published by the AIA.
PART 1 – GENERAL
1.01 Summary
A. Section Includes: Trulite Glass & Aluminum Solutions, including perimeter trims, stools, accessories, shims and anchors, and
perimeter sealing of storefront framing.
1. Types of Trulite Glass & Aluminum Solutions Resistor® Aluminum Framing Systems include:
a. CG500: 2-1/2” x 5”; non-thermal; center glazed for 9/16” laminated glass for large missile impact-resistant glazing; interior
structural silicone glazed (Wet Glazed) or Dry Glazed option; screw spline fabrication.
EDITOR NOTE: BELOW RELATED SECTIONS ARE SPECIFIED ELSE WHERE, HOWEVER, TRULITE GLASS & ALUMINUM SOLUTIONS
RECOMMENDS SINGLE SOURCE RESPONSIBILITY FOR ALL OF THESE SECTIONS AS INDICATED IN 2.07 SOURCE QUALITY CONTROL.
B. Related Sections:
1. Division 7 Section “Vapor Barriers” between glazed wall systems and adjacent construction
2. Division 7 Section “Fire Stopping”
3. Division 7 Section “Joint Sealants” for joint sealants installed as part of aluminum entrance and storefront system
4. Division 8 Section “Glazed Aluminum Curtain Walls”
5. Division 8 Section “Aluminum Windows Walls”
6. Division 8 Section “Aluminum Entrances and Storefronts”
7. Division 8 Section “Aluminum Mall Sliding Doors”
8. Division 8 Section “Finish Hardware”
9. Division 8 Section “Glass and Glazing”
1.02 References (Industry Standards)
EDITOR NOTE: REFER TO INDEX FOR ANY AND ALL APPLICABLE STANDARDS.
1.03 System Description
EDITOR NOTE: AIR AND WATER PERFORMANCE RESULTS ARE BASED UPON ASTM AND AAMA STANDARDS FOR STOREFRONT FRAMING
SYSTEMS. HIGHER PERFORMANCE RESULTS HAVE BEEN CERTIFIED AND ARE AVAILABLE. CONSULT YOUR LOCAL TRULITE GLASS &
ALUMINUM SOLUTIONS REPRESENTATIVE CONCERNING SPECIFIC PROJECT PERFORMANCE REQUIREMENTS. THE SPECIFIER MUST SELECT
GLASS AND MULLION COMBINATIONS FROM THE OPTIONS AND LIMITATIONS CHART PROVIDED IN 2.04 B. THE GLASS AND MULLIONS
FUNCTION AS AN INTEGRAL UNIT. THESE COMBINATIONS ARE BASED ON ACTUAL PERFORMANCE TESTING AND CANNOT BE ALTERED
WITHOUT SACRIFICING THE INTEGRITY OF THE SYSTEM.
A.
Storefront System Performance Requirements:
EDITOR NOTE: PROVIDE WIND LOAD DESIGN PRESSURES IN PSF AND INCLUDE APPLICABLE BUILDING CODE AND YEAR EDITION.
1.
Wind loads: Provide framing system; include anchorage, capable of withstanding wind load design pressures of (____) P.S.F. inward
and (____) P.S.F. outward. The design pressures are based on the (____) Building Code; (____) Edition.
Effective May 2015
2. Air Infiltration: The test specimen shall be tested in accordance with ASTM E 283. Air infiltration rate shall not exceed 0.06 cfm/ft 2
at static air pressure differential of 6.24 P.S.F.
3. Water Resistance: The test specimen shall be tested in accordance with ASTM E 331. There shall be no leakage at a minimum static
air pressure differential of 12 P.S.F. as defined in AAMA 501.
4. Uniform Load: A static air design load of +70/-80 P.S.F. with steel reinforcing (60” Spacing x 120” Span) or +60/-60 P.S.F. without
steel reinforcing (48” Spacing x 120” Span) shall be applied in the positive and negative direction in accordance with DCBCCO
Protocol PA 202 and ASTM E 330. There shall be no deflection in excess of 1/180 of the span of any framing member. At a
structural test load equal to 1.5 times the specified design load, no glass breakage or permanent set in the framing members in
excess of 0.4% of their clear spans shall occur.
5. Impact Resistance: Large Missile, tested in accordance with DCBCCO Protocols PA 201, PA 203, SBCCI SSTD-12 and ASTM E 1886.
6. Framing System shall provide direct structural attachment to substrate through perimeter framing sections eliminating blind seals
or strap anchors.
1.03 Submittals
A.
B.
General: Prepare, review, approve, and submit specified submittals in accordance with “Conditions of the Contract” and Division
1 Submittals Sections. Product data, shop drawings, samples, and similar submittals are defined in “Conditions of the Contract.”
Quality Assurance/Control Submittals:
1. Test Reports: Submit certified test reports showing compliance with specified performance characteristics.
1.04 Warranty
A.
B.
Project Warranty: Refer to “Conditions of the Contract” for project warranty provisions.
Manufacturer’s Product Warranty: Submit, for Owner’s acceptance, manufacturer’s warranty for storefront system as
follows:
1. Warranty Period: Two (2) years from Date of Substantial Completion of the project. The Limited Warranty shall begin in no event
later than six months from date of shipment by Trulite Glass & Aluminum Solutions without regard to the date selected as
substantial completion. In addition, Hurricane Impact-Resistant entrance door corner construction shall be supported with a
lifetime warranty for the life of the door under normal use.
1.06 Quality Assurance
A.
B.
Qualifications:
1. Installer Qualifications: Installer experienced (as determined by contractor) to perform work of this section who has
specialized in the installation of work similar to that required for this project and who is acceptable to product manufacturer.
2. Manufacturer Qualifications: Manufacturer capable of providing field service representation during
construction,
approving acceptable installer and approving application method.
Pre-Installation Meetings: Conduct pre-installation meeting to verify project requirements, substrate conditions,
manufacturer’s installation instructions, and manufacturer’s warranty requirements.
1.07 Delivery, Storage, and Handling
A.
B.
C.
Ordering: Comply with manufacturer’s ordering instructions and scheduling requirements to avoid construction delays.
Packing, Shipping, Handling, and Unloading: Deliver materials in manufacturer’s original, unopened, undamaged containers with
identification labels intact.
Storage and Protection: Store materials protected from exposure to harmful weather conditions. Handle storefront material and
components to avoid damage. Protect storefront material against damage from elements, construction activities, and other
hazards before, during and after storefront installation.
PART 2 – PRODUCTS
EDITOR NOTE: RETAIN BELOW ARTICLE FOR PROPRIETARY METHOD SPECIFICATION; ADD PRODUCT ATTRIBUTES, PERFORMANCE
CHARACTERISTICS, MATERIAL STANDARDS, AND DESCRIPTIONS AS APPLICABLE. DO NOT USE THE PHRASE “OR EQUAL” / “OR APPROVED EQUAL,”
OR SIMILAR PHRASES, USE OF SUCH PHRASES CAN CAUSE AMBIGUITY IN THE SPECIFICATIONS DUE TO THE DIFFERENT INTERPRETATIONS AMONG
THE DIVERGENT PARTIES OF THE CONSTRUCTION PROCESS AND READERS OF THESE SPECIFICATIONS. SUCH PHRASES REQUIRE EXTENSIVE AND
COMPLETE REQUIREMENTS (PROCEDURAL, LEGAL, REGULATORY, AND RESPONSIBILITY) FOR DETERMINING “OR EQUAL.”
2.01 Manufacturers (Acceptable Manufacturers/Products)
A.
Acceptable Manufacturers:
1.
Address: Trulite Glass & Aluminum Solutions
403 West Park Court Suite #201
Peachtree City, GA 30269
Contact info:
a. Telephone: 678-593-9200
b. Email: [email protected]
c. Web address: www.trulite.com
Effective May 2015
2.
Proprietary Product(s)/System(s): Trulite Glass & Aluminum Solutions
a. Trulite Glass & Aluminum Solutions Resistor® Aluminum Storefront System
EDITOR NOTE: RETAIN BELOW FOR ALTERNATE MANUFACTURERS/PRODUCTS AS SPECIFIED IN THE CONTRACT DOCUMENTS. COORDINATE BELOW
WITH BID DOCUMENTS (IF ANY), AND DIVISION 1 ALTERNATES SECTION. CONSULT WITH TRULITE GLASS & ALUMINUM SOLUTIONS FOR
RECOMMENDATIONS ON ALTERNATE MANUFACTURERS AND PRODUCTS MEETING THE DESIGN CRITERIA AND PROJECT REQUIREMENTS. TRULITE
GLASS & ALUMINUM SOLUTIONS RECOMMENDS OTHER MANUFACTURERS REQUESTING APPROVAL TO BID THEIR PRODUCT AS AN EQUAL, MUST
SUBMIT THEIR REQUEST IN WRITING (10) DAYS PRIOR TO CLOSE OF BIDDING.
b. Series: CG500 Framing System
c. Framing Member Profile: 2-1/2” x 5” nominal dimension; Non-Thermal; Center Glazed; Interior Structural Silicone Glazed
(Wet Glazed) or Dry Glazed Option ; Screw Spline Fabrication
d. Finish/Color: (See 2.06 Finishes)
B.
Alternate (Manufacturers/Products): In lieu of providing below specified base bid/contract manufacturer, provide below specified
alternate manufacturers. Refer to Division 1 Alternates Section.
1. Base Bid/Contract Manufacturer/Product: Trulite Glass & Aluminum Solutions
a. Trulite Glass & Aluminum Solutions Resistor® Aluminum Storefront System
b. Series CG500 Storefront System: 2 1/2” x 5”; Center Glazed; Glazing Option: Wet Glazing (Interior Structural Silicone
Glazed) or Dry Glazing (Gaskets on both sides of glass); Screw-Spline Fabrication
2. Alternate #____ Manufacturer/Product:
a. Product:
b. Series:
c. Framing Member Profile:
3. Alternate # ___ Manufacturer/Product:
a. Product:
b. Series:
c. Framing Member Profile:
C. Substitutions:
1. General: Refer to Division 1 Substitutions for procedures and submission requirements.
a. Pre-Contract (Bidding Period) Substitutions: Submit written requests ten (10) days prior to bid date.
b. Post-Contract (Construction Period) Substitutions: Submit written request in order to avoid storefront installation and
construction delays.
2. Substitution Documentation
a. Product Literature and Drawings: Submit product literature and drawings modified to suit specific project
requirements and job conditions.
b. Certificates: Submit certificate(s) certifying substitute manufacturer (1) attesting to adherence to specification
requirements for storefront system performance criteria.
c. Test Reports: Submit test reports verifying compliance with each test requirement for storefront required by the project.
d. Product Sample and Finish: Submit product sample, representative of storefront for the project, with specified finish and color.
3. Substitution Acceptance: Acceptance will be in written form, either as an addendum or modification, and documented by a
formal change order signed by the Owner and Contractor.
2.02 Materials
A.
Aluminum (Framing and Components):
1. Material Standard: ASTM B 221, 6063-T6 alloy and temper.
2. Member Wall Thickness: Each framing member shall provide structural strength to meet the specified performance
requirements.
3. Tolerances: Reference to tolerances for wall thickness and other cross-sectional dimensions of storefront members are
nominal and in compliance with AA Aluminum Standards and Data.
2.03 Accessories
A.
B.
C.
Fasteners: Shall be corrosive resistant.
Gaskets: Exterior Glazing gaskets shall be extruded EPDM rubber. Interior Spacer shall be compatible with Silicone Sealant
Perimeter Anchors: Anchors shall be identical to the types used for product certification testing for wood, concrete or steel
substrates.
2.04 Related Materials
A.
B.
Sealants: Refer to Joint Treatment (Sealants) Section.
1. Structural silicone sealant to be Dow Corning 995.
Glass: Refer to Options and Limitations Chart below for “As Tested” qualified glass.
Effective May 2015
EDITOR NOTE: SELECT GLASS TYPE. CONSULT WITH YOUR TRULITE GLASS & ALUMINUM SOLUTIONS REPRESENTATIVE FOR ASSISTANCE.
FLORIDA OPTIONS AND LIMITATIONS CHART
DESIGN
PRESSURE
P.S.F.
INTERM.
VERTICAL
MULLION
WALL JAMB
MULLION
MAXIMUM
MULLION
SPAN
MAXIMUM
SPACING
C TO C
L
L
MAX. GLASS SIZE
(Day Light Opening)
+60/-60
CG500-7/
CG500-5
HEAVY MULL
CG500-11
120”
48”
45-1/2” X 96”
+65/-65
CG500-4/
CG500-5
CG500-11
89”
48”
45-1/2” X 84”
B
Wet Glazed
Only
+70/-80
CG500-4/
CG500-5
W/ST500-4
STEEL
CG500-11
126”
48”
45-1/2” X 96”
A
Wet or Dry
Glazed
GLASS
TYPE
DESCRIPTION
QUALIFIED
GLASS TYPES
and Glazing
Method
B
Wet Glazed
Only
MANUFACTURER
A
9/16” LAMINATED – 1/4” Heat Strengthened Glass– 0.090 DuPont SGP
(NOA# 03– 0514.15) 1/4” Heat Strengthened Glass
DuPont
B
9/16” LAMINATED – 1/4” Heat Strengthened Glass– 0.090 Butacite
(NOA# 07– 1116.04) 1/4” Heat Strengthened Glass
DuPont
2.05 Fabrication
A.
General:
1. Fabricate components per manufacturer’s installation instructions and with 1/4” maximum shim spacing around perimeter of
assembly, yet enabling installation and dynamic movement of perimeter seal.
2. Accurately fit and secure joints and corners. Make joints flush, hairline and weatherproof.
3. Strap Anchors are not allowed for use with Hurricane Impact-Resistant Systems.
4. Arrange fasteners and attachments to conceal from view
5. Structural perimeter fasteners shall be located per manufacturer’s anchor charts bearing the seal of registered Professional
Engineer.
EDITOR NOTE: SELECT BELOW FINISH AND COLOR FROM TRULITE GLASS & ALUMINUM SOLUTIONS STANDARD COLORS. CUSTOM COLORS ARE
AVAILABLE UPON REQUEST FROM TRULITE GLASS & ALUMINUM SOLUTIONS. OTHER POLYESTER POWDER COATINGS CONFORMING TO AAMA
2604 ARE AVAILABLE. CONSULT WITH YOUR TRULITE GLASS ALUMINUM & SOLUTIONS REPRESENTATIVE FOR OTHER SURFACE TREATMENTS AND
FINISHES.
2.06 Finishes
A.
Shop Finishing
1. Color Anodizing Conforming to AA-M12C22A44, AAMA 611, Architectural. Class. I. Anodic Coating (Color: #21 Dark Bronze).
(Standard)
2. Clear Anodizing Conforming to AA-M12C22A31, AAMA 611, Architectural. Class. II. Clear Anodic Coating
(Clear: #12 (Standard)
3. AAMA 2605, Fluoropolymer Powder Coating (Color: __________).
4. AAMA 2604, Polyester Powder Coating. (Color: __________).
5. Other: Manufacturer ____________ Type ____________ Color: __________).
Effective May 2015
2.07 Source Quality Control
A.
B.
Source Quality: Provide aluminum framing specified herein from a single source.
1. Building Enclosure System: When aluminum framing is part of a building enclosure system, including entrances, entrance
hardware, windows, curtain wall system and related products, provide building enclosure system products from a single
source manufacturer.
Fabrication Tolerances: Fabricate aluminum framing in accordance with framing manufacturer’s prescribed tolerances.
PART 3 – EXECUTION
3.01 Examination
A.
Site Verification of Conditions: Verify substrate conditions (which have been previously installed under other sections) are
acceptable for product installation in accordance with manufacturer’s instructions. Verify openings are sized to receive storefront
system and sill plate is level in accordance with manufacturer’s acceptable tolerances.
1. Field Measurements: Verify actual measurements/openings by field measurements before fabrication; show recorded
measurements on shop drawings. Coordinate field measurements, fabrication schedule with construction progress to avoid
construction delays.
EDITOR NOTE: COORDINATE BELOW ARTICLE WITH MANUFACTURER’S RECOMMENDED INSTALLATION DETAILS AND INSTALLATION INSTRUCTIONS
3.02 Installation
A.
B.
General: Install framing system in accordance with manufacturer’s instructions and AAMA storefront and entrance guide
specifications manual.
1. Dissimilar Materials: Provide separation of aluminum materials from sources of corrosion or electrolytic action contact
points.
2. Weather-tight Construction: Install storefront system and other members in accordance with manufacturer’s installation
instructions to ensure weather-tight construction. Coordinate installation with wall flashings and other components of
construction.
3. Attach to structure to permit sufficient adjustment to accommodate construction tolerances and other irregularities.
4. Provide alignment attachments and shims to permanently fasten system to building structure.
5. Align assembly plumb and level, free of warp and twist. Maintain assembly dimensional tolerances aligning with adjacent
work.
Related Products Installation Requirements:
1. Sealants (Perimeter): Refer to Division 7 Joint Treatment (Sealants)
2. Glass: Refer to Division 8 Glass and Glazing and Options and Limitations Chart for CG500S2 Hurricane Impact-Resistant
System.
a. Reference: ANSI Z97.1, CPSC 16 CFR 1201 and GANA Glazing Manual.
3.03 Field Quality Control
A.
B.
Field Tests: Architect shall select storefront units to be tested as soon as a representative portion of the project has been
installed, glazed, perimeter caulked and cured. Conduct tests for air infiltration and water penetration with manufacturer’s
representative present. Tests not meeting specified performance requirements and units having deficiencies must be corrected as
part of the contract amount.
1. Testing: Testing shall be performed by a qualified independent testing agency. Refer to Division 1 Testing Section for
payment of testing and testing requirements. Testing Standard shall be in accordance with AAMA 503, including reference to
ASTM E 783 for Air Infiltration Test and ASTM E 1105 Water Infiltration Test.
a. Air Infiltration Tests: Conduct tests in accordance with ASTM E 783. Allowable air infiltration shall not exceed 1.5 times the
amount indicated in the performance requirements or 0.09 cfm/ft2, whichever is greater.
b. Water Infiltration Tests: Conduct tests in accordance with ASTM E 1105. No uncontrolled water leakage is permitted when
tested at a static test pressure of two-thirds the specified water penetration pressure but not less than 6.24 P.S.F.
Manufacturer’s Field Services: Upon Owner’s request, provide manufacturer’s field service consisting of product use
recommendations and periodic site visit for inspection of product installation in accordance with manufacturer’s instructions.
3.04 Protection and Cleaning
A.
Protection: Protect installed product’s finish surfaces from damage during construction. Protect aluminum storefront system from
damage from grinding and polishing compounds, plaster, lime, acid, cement, or other harmful contaminants.
Effective May 2015
B.
Cleaning: Repair or replace damaged installed products and clean installed products in accordance with manufacturer’s
instructions, prior to owner’s acceptance. Remove construction debris from project site and legally dispose of debris.
DISCLAIMER STATEMENT
This guide specification is intended for use by a qualified construction specifier. The guide specification is not intended to be verbatim as
a project specification without appropriate modifications for the specific use intended. The guide specification must be used and
coordinated with the procedures of each design firm, and the particular requirements of a specific construction project.
END OF SECTION 08410
Resistor® and CG500 are trademarks of Trulite Glass & Aluminum Solutions
Effective May 2015