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SECTION 5 TROUBLESHOOTING GENERAL TROUBLESHOOTING The BWT-10240 will display a fault condition with a code and title. Auto Recovery means that when the fault condition goes away, the unit will automatically restart, if conditions are right. Manual Recovery means user intervention is needed to restart unit, such as hitting RESET switch AFTER problem is fixed. In general, the operator should respond to a BWT10240 fault as follows: Fault Code Display The BWT-10240 can report any one of the faults listed in the table above. Listed in the table is the fault and number for each fault, and the recovery mode. 1. The source of the fault should be sought by referring to the specific information on the following chart. 2. If the problem cannot be rectified, contact Xantrex Technology Inc. for assistance or service. FAULT Text Manual Stop DC Bus under 300 DC Bus under 375 Short Circuit Bus Over Voltage Over Temperature Gen Under Frequency Gen Over Voltage Gen Over Frequency Ground Fault Line Under Volt Sevr Line Over Volt Sevr Line Under Voltage Line Over Voltage Line Under Frequency Line Over Frequency Gen Fuse Fault Internal Error FAULT Code 1 10 11 20 21 22 30 31 32 40 50 51 52 53 54 55 60 70 Recovery Manual Manual Manual Manual Manual Manual Auto Auto Auto Manual Auto Auto Auto Auto Auto Auto Manual Manual Manual Stop The reset button has been pressed. Clear fault by pressing rest button again. The unit will now begin the initialization sequence. If conditions are right, the sequence completes and the unit starts to generate power to the grid. DC Bus under 300 DC Bus less than 300VDC Possible causes: x K2 is always open x J3 loose or making poor connection DC Bus under 375 DC Bus between 300 and 375VDC Possible cause: x K2 not staying closed x J3 loose or making poor connection Bus OverVoltage DC Bus greater than 500VDC Possible cause: x DC Bus Short Circuit The IPM module has detected a short circuit/over current condition. Possible cause: x Short circuit in output AC line. FAULT CONDITIONS AND 5-1 BWT-10240 Wind Turbine Inverter Operation and Maintenance Manual DOCUMENT: 152139 Rev B SECTION 5 TROUBLESHOOTING Over Temperature The IPM module has detected an over temperature condition. Possible causes: x External cooling fan inoperable. x Airflow through the heat sink impeded due to obstruction. x Operation above rated ambient temperature for an extended period of time. x Auxiliary contact on output AC contactor inoperable. Carefully check voltage at the K1N.O. aux. contact to the ground bus when the contactor is closed. x Defective thermostat. x x IPM module not making good contact with the heatsink. Insufficient heatsink compound between module and heatsink. Gen Under Frequency Generator output < 50rpm. Line Under Volt Sevr Line Voltage is less than 50% of Nominal Value. Line Under Voltage Line Voltage is < 88% of Nominal Value and > / = 50% on Nominal Value. The AC grid voltage fell below the minimum programmed limit. The problem was caused by the utility. Clear the fault and reset the BWT-10240. Possible causes: x High momentary load which forces the inverter to current limit. x Control power fuses F1 or F2 blown. x AC output contactor is inoperable. x Utility voltage fell below the allowable limit. Line Over Volt Sevr Line Voltage is excess of 137% of Nominal Value Gen Over Voltage Generator output > 330Vrms. Line Over Voltage Line Voltage in > 110% of Nominal Value and </= 137% of Nominal Value. Gen Over Frequency Generator output > 440rpm. Ground Fault The earth safety ground current has exceeded the maximum programmed value. Possible causes: x Grounded phase on generator. Inspect the wiring or windings for ground faults. x CT1 defective. Contact Xantrex Technology Inc. for assistance or service. Gen Fuse Fault Check the generator input voltage at the AC input fuses. 5-2 UL1741 Faults. These faults are in compliance with the UL1741 Standard. The AC grid voltage exceeded the maximum programmed limit. Possible causes: x Utility voltage exceeds the allowable limit. Clear the fault and reset the BWT-10240. If the fault is sustained, contact Xantrex Technology Inc. for service. Line Under Frequency The AC line frequency fell below the minimum programmed limit. BWT-10240 Wind Turbine Inverter Operation and Maintenance Manual DOCUMENT: 152139 Rev B SECTION 5 TROUBLESHOOTING Clear the fault and reset the BWT-10240. If the fault is sustained, contact Xantrex Technology Inc. for service. Line Over Frequency The AC frequency has exceeded the maximum programmed limit. Internal Error Error in communication between DSP board and Bus board. FAULT CLEARING Once the cause of the fault condition has been corrected, the fault can be cleared with the reset button. Depress and release the push button in order to reset the inverter. 5-3 BWT-10240 Wind Turbine Inverter Operation and Maintenance Manual DOCUMENT: 152139 Rev B