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DRV425 Current Sense IC with Integrated Magnetic Sensor and Readout Features Benefits • • High sensor sensitivity (100x hall sensors), low offset and drift • Sensor integration for small size and lower system cost and better EM robustness • Unique sensor feedback loop enables exceptional linearity and gain accuracy • Gain / range adjustable by a single resistor • Fast detection and indication of input and overload conditions • • • • • • • • Precision Integrated Magnetic Sensor: 2µT Offset, 5nT/C Drift (typ) Adjustable Sensor Range: up to ±2mT High Gain Accuracy: 0.3%,5ppm/C (max) Wide Signal Bandwidth: 47 kHz (typ) Precision Reference: 50 ppm/C (max) Over-Range and Error Flags Power Supply 3 V to 5.5 V Temperature Range: -40 to +125C Packages: 4x4mm QFN Current Conductor Rshunt COMP1 COMP2 VDD COIL1 GND COIL2 AINP AINN DRV425 IM Internal Compensation Coil Applications VOUT • Current monitoring • Magnetic field sensing • Magnetic field gradient sensing Magnetic Field REFIN Sensor Readout Magnetic Sensor Integrator / Filter H-Bridge Driver Device Control & Degaussing OR ERROR DEMAG GSEL0 GSEL1 1.65 V or 2.5 V Voltage Reference RSEL0 RSEL1 1 DRV425 – How it works Compensation Coil Sense Coil The shunt sense amplifier (G=4) provides an output proportional to the magnetic field. High precision fluxgate magnetic sensor detects the magnetic field vector in its axis. Signal is amplified and used to drive a compensating current that keeps the sensor operating with 0 field. The current driving the compensation coil is proportional to the magnetic field to be measured with a very stable gain factor. The shunt resistor converts the current into voltage and sets the amplification factor. The precision sensor provides low offset, low noise measurement The unique feedback configuration provides accurate and stable gain. Input and output overload conditions are detected by error flags. 2 Magnetic Field inside Bus Bar Hole Field gradient inside the hole is proportional to the current through busbar The gradient is measured by two DRV425 sensors on the opposite sides of a PCB Common mode fields are rejected 3 DRV425 - Value for High-Current Measurements Today New approach Benefits Sensor integrated into the BusBar for isolated measurement up to 1000s of Amps Differential measurement inside the bus bar further increases immunity to stray fields and to frequency effects and to overcurrent conditions Lower power than shunt based solutions Compact module design and ease of installation High SNR by replacing discrete hall sensors High accuracy over a wide dynamic range Lower complexity and single temperature calibration 4 Isolated Current Measurement Portfolio Isolated shunt: 0 – 80A AMC1304L25 AMC1304M05 AMC1304L05 AMC1304M25 LVDS Interface 20MHz CLK, 1-Ch Current Shunt, LDO 7kV Isolation CMOS Interface 20MHz CLK, 1-Ch Current Shunt, LDO 7kV Isolation LVDS Interface 20MHz CLK, 1-Ch Current Shunt, LDO 7kV Isolation CMOS Interface 20MHz CLK, 1-Ch Current Shunt, LDO 7kV Isolation AMC1203 AMC1204 AMC1204B 10MHz Modulator Current Shunt 4kV Digital Isolation 20MHz Modulator Current Shunt 4kV Digital Isolation 20MHz Modulator Current Shunt 4.25kV Digital Isolation AMC1100 AMC1200 AMC1200B 100kHz Amplifier E-metering 4.25kV Digital Isolation 100kHz Amplifier Current Shunt 4kV Digital Isolation 100kHz Amplifier Current Shunt 4.25kV Digital Isolation High Q-100 MEASUREMENT ACCURACY Q-100 AMC1305M05 AMC1305M25 CMOS Interface 20MHz CLK, 1-Ch Current Shunt 7kV Isolation CMOS Interface 20MHz CLK, 1-Ch Current Shunt 7kV Isolation AMC1305L25 LVDS Interface 20MHz CLK, 1-Ch Current Shunt 7kV Isolation Closed-loop Magnetic: 10A – 1000A DRV401 DRV411 DRV421 Fluxgate Sensor Signal Conditioner IC Hall Sensor Signal Conditioner IC Fluxgate Integrated Sensor Signal Conditioner IC Low Open-loop Magnetic: 5A – 1000A Low ADS1208 ADS1205 ADS1209 ADS1204 DRV425 Single Input Hall Effect Sensor 2-Ch Hall Effect Sensor 2-Ch Hall Effect Sensor 4-Ch Hall Effect Sensor Fluxgate Integrated Magnetic Sensor IC High PRIMARY CURRENT Q1 Qualified EXISTING NEW ROADMAP DRV425 Fully Integrated Precision Magnetic Field Sensor and Readout • Why were these parts developed? The DRV425 with the integrated fluxgate is the highest precision magnetic sensor IC in the market. Diverse applications such as linear position measurement, torque and current sensing, metal detection and magnetic field mapping today are limited by existing sensors accuracy or form factor. Although Hall plates are widely used, they are limited in terms of their offset, noise, gain stability and achievable linearity. DRV425 helps overcome all such challenges in a precision measurement world. DRV425 has a higher sensitivity, lower offset voltage, offset drift, and noise than integrated Hall sensors and enables highly accurate measurements with greater gain stability & Sensitivity • What differentiates this part? Dynamic range, sensor precision and gain accuracy. The DRV425 is designed for open loop Current sensing and magnetic field sensing applications. It has 100x higher sensitivity as well as lower offset, offset drift and noise than integrated Hall sensors. The very low hysteresis, the incorporation of feedback via an on chip compensation coil provides 10-50x better precision than designs with competing Magneto-Resistive technology. Its unique magnetic core design provides higher sensitivity and signal bandwidth, along with lower power dissipation and higher dynamic range. The sensing range is optimized from less than 1uT to 2mT and is therefore is complimentary to TI’s Hall technology. • What problem does DRV425 solve for customers/application? DRV425 will improve customer system’s resolution, offer higher sensitivity and accuracy, reduce assembly constraints and allow using less sensors or simpler cheaper magnets. Who to Sell To… Application Area #1 Application Area #2 Example End Equipment • Torque Measurement in motion control • E-Bike, Power Tools • Motor Drives • Position Sensing (Linear-Rotational) • Industrial Process Control • Motion Sensing • Magnetic Field Sensing • Metal Detection • Bus bar Current measurement for High Voltage applications • Electric Panels • Wind Power Key Market Differentiat ors • • • Offset, Offset Drift • Accuracy • Sensitivity • • • • • Offset Drift Accuracy, Gain Stability, Non Linearity Low Noise Application Area # 3 Sensitivity Gain Stability Gain Accuracy Large Dynamic Range DRV425 – Features & Benefits Fully Integrated Precision Magnetic Field Sensor and Readout - Offset & Offset Drift : ±2uT, ±5nT/°C The high sensor sensitivity, low offset and noise allows measurement of small magnetic fields and field gradients. Features Discovery Questions High Gain Accuracy - Gain Error : ±0.04% (typ), Gain error Drift : ±7ppm/°C (typ) Eliminate the need for gain calibration over temperature Gain accuracy with unique feedback structure allows precise measurement of small magnetic fields and widest dynamic range Sensor Range : ± 2mT Pricing & Availability Highly Sensitive & Precise Integrated Fluxgate Sensor Ability to measure small magnetic field as low as sub 1uT ( complimentary to hall sensors with 2mT+ range) Integrated Sense amplifier & Precision Reference - Reference Accuracy : 2.0 % max, Reference Drift : 50ppm/°C max Enables small footprint for system solution as only external component required is gain selection resistor Diagnostic Features : Over Range & Error Flags Fast detection and indication of input and overload conditions aid system level decisions. DRV425 – Discovery Questions Fully Integrated Precision Magnetic Field Sensor and Readout • Features Do you need superior system precision sensing and accuracy? DRV425 with the integrated fluxgate is the highest precision, sensitive and accurate magnetic sensor IC • Does your application need accurate small range Magnetic field measurement or gradient sensing? With low offset (2uT), low noise, superior gain accuracy (0.3%) and stability it can be used for gradient field detection. • Discovery Questions Do you face system performance limitation on account of offset and gain accuracy and stability. External/Hall Sensors are limited in performance. The low offset (2uT), offset drift (5nT/C), and noise(17nTrms) of the integrated sensor offer superior performance. • Is system noise an important factor for your application. Can you achieve your system linearity? Low Noise @1Hz 5nT/rt (Hz), 0.1 to 10Hz, 17nTrms • Pricing & Availability Do you face system size limitation because of Discrete/external sensor and Magnet size? Precise Integrated Sensor in a small 4x4mm package, reduced size & simple assembly. • Does your system have protection and diagnostic feature for Magnetic sensing? Diagnostic features. Overload condition detection DRV425 – Pricing & Availability Fully Integrated Precision Magnetic Field Sensor and Readout • Pricing 1Ku Features : $2.90 • Availability Production samples available • Resources Discovery Questions Evaluation Board : DRV425EVM Reference Designs: Application Notes : Pricing & Availability Bus Bar Current Sensing/Gradient Sensing -- Coming Soon Coming soon Blogs: planned on Precision Hub DRV425 – Competitive Positioning Sensor Type Sensor sensitivity [@5V] Sensitivity drift IC sensitivity Resistance Range (lin / [max]) Offset Offset drift Noise @ 1Hz Noise_white IQ Supply range BW Hyst Linearity unit V/T ppm/C V/T Ohm mT (+/-) uT (+/-) uT/C nT/rt(Hz) nT/rt(Hz) mA V kHz uT % TI Sensitec Honeywell Honeywell Sensitec DRV425 AFF755/6 HMC1001 HMC1043 GF708 Fluxgate WF-AMR WF-AMR WF-AMR GMR 200 60 160 50 650 20 3600 3000 2250 2400 2500 850 350 16000 2 0.3 0.2 0.6 0.5 3 40 NA 10 110 0.005 0.083 0.1 0.1 1 5 16 0.3 1 16 1.5 10 0.2 1 0.2 5 2 0 3 0.3 3-5.5 1.2-9 5 - 12 1.8-10 1.2 - 9 40 1000 5000 5000 1000 0.25 50 0.1 0.8 1 1.4 10 -40 to 125 -55 to 150 -40 to 125 2 0.3 0.2 0.6 0.5 0.42 2.34 0.05 0.22 0.48 0.25 4.17 5 5 50 2 2.4 2 8.4 50 2 54 30 67.5 60 2.9 54.3 30.5 68.2 92.7 Temp Range 0 Range mT (+/-) error - noise uT error - offset drift uT error - non-linearity uT error - sensitivity drift uT Detectivity (rms of total error) uT dB 56.9 Dynamic Range** %FS 0.14% Error [%FS] 1000.0 50.0 1.0 Test Parameters Detectivity Noise Bandwidth [Hz] Detectivity Temperature Range: [C] Detectivity Linear range: 14.9 18.09% 16.3 15.24% 18.9 11.37% 14.6 18.55% Sensitec NVE Melexis Melexis Infineon GF705 AA005-02 MLX90215 MLX91205 TLE4997* GMR GMR CMOS Hall IMC Hall Comp Hall 50 27.5 2200 2200 1000 200 5 5-140 280 300 5000 2-8 [25] 7 [30] 200 7.5 200 500 700 6000 NA 400 2.5 0.22 16 3 5 16 16 1300 125 885 0.2 0.2 1300 125 885 1 4 11 7.5 1.2 - 9 4.5-5.5 4.5-5.5 4.5-5.5 1000 1000 1.3 100 3.2 50 200 0 10 2 2 0.1 0.5 0.3 8 0.48 125 160 880 903.1 1 0.48 11 20 110 112.3 200 282.58 800 200 10000 10037.9 7.5 27.17 150 37.5 75 174.0 200 192.37 250 600 50 679.7 18.9 11.29% 19.0 11.23% 26.0 5.02% 32.7 2.32% 49.4 0.34% * TLE4997 Special Device with In package gain drift calibration. ** The Dynamic range has been calculated with the given test parameters Detectivity Derived from errors from noise, offset drift, gain drift and non-linearity 11 Integrated Fluxgate Key Specifications Advantages of integrated fluxgate sensor: Lowest offset, offset drift and hysteresis among magnetic sensors High sensitivity (>100x larger than hall sensors) Low noise (5nT/Hz @1Hz; 1.5nT/ @1kHz) PRECISION Advantages of integrated feedback architecture: Gain accuracy (<0.3%) Gain drift (100x smaller than xMR sensors) ACCURACY Additional advantages: INTEGRATION Bio-Magnetic Field Spinal Cord Magnetic Field fT pT Fully integrated sensor readout circuitry On chip precision reference available Natural Magnetic Field Magnetic Storm nT Industrial Magnetic Field Earth Magnetic Field uT Space Magnetic Field Super-conducting Magnetic mT T kT MT Hall Sensor xMR Sensor SQUID Fluxgate Sensor TI Integrated Sensor 12 Integrated Fluxgate Advantages Advantages of low offset, drift and noise and high sensitivity: PRECISION Can detect sub 100nT magnetic fields Relaxes mechanical design constraints Allows use of lower cost magnets Allows gradient detection (stray field rejection) Advantages of gain accuracy, stability and linearity: ACCURACY Range can be adjusted via single resistor No gain calibration needed Enables open-loop current measurement Advantages of integration: INTEGRATION Bio-Magnetic Field Spinal Cord Magnetic Field fT pT Lower EMI than discrete fluxgate sensors Small footprint Natural Magnetic Field Magnetic Storm nT Industrial Magnetic Field Earth Magnetic Field uT Space Magnetic Field Super-conducting Magnetic mT T kT MT Hall Sensor xMR Sensor SQUID Fluxgate Sensor TI Integrated Sensor 13