Download UPS5000-E-(40 kVA–320 kVA) V100R001

UPS5000-E-(40 kVA–320 kVA)
V100R001
Product Description
Issue
Draft A
Date
2013-08-30
HUAWEI TECHNOLOGIES CO., LTD.
Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
About This Document
About This Document
Purpose
This document describes UPS5000-E-(40 kVA–320 kVA) in terms of models, positioning,
benefits, application scenarios, composition, and technical specifications. UPS is short for
uninterruptible power system.
The UPS5000-E described in this document provides an output capacity of 40 kVA, 80 kVA,
120 kVA, 160 kVA, 200 kVA, 240 kVA, 280 kVA, or 320 kVA.
Intended Audience
This document is intended for:

Sales engineers

System engineers

Technical support personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Description
Indicates a hazard with a high level or medium level of risk
which, if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided,
could result in equipment damage, data loss, performance
deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
About This Document
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
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This issue is used for first office application (FOA).
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UPS5000-E-(40 kVA–320 kVA)
Product Description
Contents
Contents
About This Document .................................................................................................................... ii
1 Model Description ........................................................................................................................ 1
2 Overview......................................................................................................................................... 3
2.1 Positioning .................................................................................................................................................................... 3
2.2 Highlights ..................................................................................................................................................................... 3
2.3 Benefits ......................................................................................................................................................................... 4
3 Application Scenarios and Configurations .............................................................................. 6
3.1 Typical Applications ..................................................................................................................................................... 6
3.2 Typical Configurations.................................................................................................................................................. 8
4 Composition ................................................................................................................................... 9
4.1 Overview ...................................................................................................................................................................... 9
4.2 Exterior and Interior ................................................................................................................................................... 10
4.3 Rack ............................................................................................................................................................................ 14
4.4 Power Module ............................................................................................................................................................. 16
4.5 Bypass Module ........................................................................................................................................................... 17
4.6 Power Distribution Module ........................................................................................................................................ 19
4.7 Monitoring System ..................................................................................................................................................... 20
4.7.1 Overview ................................................................................................................................................................. 20
4.7.2 Functions ................................................................................................................................................................. 22
4.7.3 Working Principle .................................................................................................................................................... 23
4.7.4 ECM......................................................................................................................................................................... 23
4.7.5 Dry Contact Card ..................................................................................................................................................... 25
4.7.6 Monitoring Interface Card ....................................................................................................................................... 26
4.7.7 MDU ........................................................................................................................................................................ 27
4.7.8 Backfeed Protection Card (Optional) ....................................................................................................................... 28
4.7.9 Dry Contact Extended Card (Optional) ................................................................................................................... 28
5 Optional Components ................................................................................................................ 30
5.1 Overview .................................................................................................................................................................... 30
5.2 Input PDC ................................................................................................................................................................... 32
5.3 Output PDC ................................................................................................................................................................ 34
5.4 Battery Grounding Failure Detector ........................................................................................................................... 35
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UPS5000-E-(40 kVA–320 kVA)
Product Description
Contents
5.5 Battery Switch Box ..................................................................................................................................................... 36
5.6 BCB box ..................................................................................................................................................................... 37
5.7 BBB Box..................................................................................................................................................................... 39
5.8 BMU ........................................................................................................................................................................... 40
6 Technical Specifications ............................................................................................................ 42
6.1 Physical Specifications ............................................................................................................................................... 42
6.2 Environmental Specifications ..................................................................................................................................... 42
6.3 Safety Regulations and EMC ...................................................................................................................................... 43
6.4 Mains Input Electrical Specifications ......................................................................................................................... 43
6.5 Bypass Input Electrical Specifications ........................................................................................................................ 44
6.6 Battery Specifications ................................................................................................................................................. 44
6.7 Output Electrical Specifications ................................................................................................................................. 45
6.8 System Electrical Specifications ................................................................................................................................. 45
A Acronyms and Abbreviations .................................................................................................. 46
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UPS5000-E-(40 kVA–320 kVA)
Product Description
1 Model Description
1
Model Description
This document describes the following UPS5000-E models:

UPS5000-E-120K-F120
Output capacity: 40 kVA, 80 kVA, or 120 kVA

UPS5000-E-200K-F200
Output capacity: 40 kVA, 80 kVA, 120 kVA, 160 kVA, or 200 kVA

UPS5000-E-320K-F320
Output capacity: 40 kVA, 80 kVA, 120 kVA, 160 kVA, 200 kVA, 240 kVA, 280 kVA, or
320 kVA
NOTE
The UPS5000-E-120K-F120 and UPS5000-E-200K-F200 with a capacity of 40 kVA, 80 kVA, or 120
kVA have the same specifications. The UPS5000-E-120K-F120 and UPS5000-E-200K-F200 can expand
to a maximum of 120 kVA and 200 kVA respectively. This document describes the
UPS5000-E-200K-F200 with a capacity of 160 kVA or 200 kVA. The UPS5000-E-320K-F320 can
expand to a maximum of 320 kVA and is compatible downwards to 40 kVA. This document focuses on
the UPS5000-E with an output capacity of 240 kVA, 280 kVA, or 320 kVA.
Figure 1-1 shows a UPS5000-E model number.
Figure 1-1 Model number
Table 1-1 describes the model number.
Table 1-1 Model number details
No.
Item
Description
1
Product category
UPS
2
Product family
5000
3
UPS subcategory
E series
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UPS5000-E-(40 kVA–320 kVA)
Product Description
1 Model Description
No.
Item
Description
4
Output capacity

120K: 120 kVA

200K: 200 kVA

320K: 320 kVA

F120: 120 kVA rack

F200: 200 kVA rack

F320: 320 kVA rack
5
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Rack type
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UPS5000-E-(40 kVA–320 kVA)
Product Description
2 Overview
2
Overview
2.1 Positioning
The UPS5000-E is a high-end modular UPS launched by Huawei. It uses online double
conversion and modular redundancy. It features super high efficiency and power density by
using digital signal processing (DSP) technology.
The UPS5000-E delivers reliable, economical, intelligent, and easy-to-use solutions. It
supplies high-quality power to medium- and large-sized data centers, server rooms, security
systems, and critical loads such as automated manufacturing equipment.
The UPS5000-E offers 40 kVA/kW, 80 kVA/kW, 120 kVA/kW, 160 kVA/kW, 200 kVA/kW,
240 kVA/kW, 280 kVA/kW or 320 kVA/kW power protection, eliminating the impact of
electrical faults on customer equipment.
2.2 Highlights
High Efficiency and Energy Saving
The UPS5000-E delivers a super high efficiency, which reaches 96% in normal mode.
High Reliability and Redundancy

The power, monitoring, bypass, and control modules support hot swap. It is easy to
replace, install, and maintain the modules and add new modules.

The control module uses a redundant design, which ensures high reliability.
High Power Density
The UPS5000-E has a power density of 40 kVA/3 U, which is unprecedented in the industry.
Each cabinet houses a maximum of eight power modules and has a footprint of only 0.5 m2.
High Loading Capability
The UPS5000-E has an output power factor (PF) of 1, suitable for inductive and capacitive
loads with PFs greater than 0.5. This reduces customer investments.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
2 Overview
Easy Management and Monitoring
The UPS5000-E is embedded with a Simple Network Management Protocol (SNMP) card,
which simplifies configuration and reduces management costs. Huawei NetEco 1000U easily
implements remote centralized management.
2.3 Benefits
High Stability and Reliability

The UPS5000-E is recommended for poor power grids because it supports a wide range
of input voltages and frequencies. The UPS5000-E works at full load when the line
voltage is 305–485 V AC and is linearly derated to 40% when the line voltage is
138–305 V AC.

The UPS5000-E has 5 kA lightning protection, higher than the industry level 2 kA.

The control module uses a redundant design. Fans have high fault tolerance capability:
When a single fan is faulty, the UPS5000-E works at 50% load; when two fans are faulty,
the UPS5000-E works at 30% load.

The UPS5000-E has a high inverter overload capability.

−
105% < load ≤ 110%: transfer to bypass mode after 60 min
−
110% < load ≤ 125%: transfer to bypass mode after 10 min
−
125% < load ≤ 150%: transfer to bypass mode after 1 min
The UPS5000-E has a high bypass overload capability.
−
Load ≤ 135%: run continuously in bypass mode at 30°C or less
−
1000% load: run in bypass mode for 100 ms
High Efficiency and Energy Saving

The input PF is 0.99, and the total distortion of the input current waveform (THDi) is
less than 3%. This greatly reduces pollution on power grids and the expense on cables
and circuit breakers.

The UPS5000-E has an efficiency of more than 99% in economy control operation (ECO)
mode. The transfer time of as low as 2 ms ensures reliability.

The single UPS5000-E and parallel system both support intelligent hibernation to
improve efficiency.

The UPS5000-E has a self-load test function. Startup and commissioning are easy,
allowing the UPS5000-E to be put into operation quickly.
High Flexibility and Intelligent Management

The built-in parallel card supports parallel connection of UPS5000-Es. Built-in bus
synchronization controllers (BSCs) support dual-bus configuration.

Intelligent power supply mode allows you to intelligently control the diesel generator
(D.G.) and ensures uninterruptible power supply. The D.G. connection has two scenarios:
use with an AC transfer switch (ATS) and reuse.

The UPS5000-E intelligently manages batteries. The number of batteries is adjustable.
Batteries have a high fault tolerance capability and are easy to maintain. All these
features help increase the battery lifespan by 50%.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
2 Overview

The UPS5000-E provides a variety of optional components to address various customer
requirements.

The UPS5000-E is maintained from the front. UPS5000-E-120K-F120 and
UPS5000-E-200K-F200 can be installed back to back or in a row against the wall to save
space.

The 200 kVA cabinet allows you to route cables from the top and bottom. The 320 kVA
cabinet allows you to route cables from the bottom; if you install a top entry cabinet, you
can also route cables from the top.

A user-friendly 7-inch liquid crystal display (LCD) provides the UPS5000-E status and
operating data.

The UPS5000-E has 5 kA lightning protection in standard configuration. If the
UPS5000-E is equipped with a surge protective device (SPD), the lightning protection
reaches Level C (20 kA).
Ease of Use
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UPS5000-E-(40 kVA–320 kVA)
Product Description
3
3 Application Scenarios and Configurations
Application Scenarios and Configurations
3.1 Typical Applications
The UPS5000-E is suitable for power systems in various indoor scenarios, including mediumand large-sized data centers, equipment rooms of medium- and large-sized enterprises,
equipment rooms of financial systems, industrial automated equipment, and scheduling
centers.
Figure 3-1 and Figure 3-2 show typical applications.
Figure 3-1 Typical application of a single UPS5000-E
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UPS5000-E-(40 kVA–320 kVA)
Product Description
3 Application Scenarios and Configurations
Figure 3-2 Typical application of a parallel system
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UPS5000-E-(40 kVA–320 kVA)
Product Description
3 Application Scenarios and Configurations
3.2 Typical Configurations
The applications vary depending on UPS5000-E configurations, as listed in Table 3-1.
Table 3-1 UPS5000-E configurations
Single/
Parallel
Model
Capacity
Application
Scenario
Remarks
Single
UPS
UPS5000-E120K-F120
40–120
kVA
≤ 120 kVA
1–3 power modules are
configured. It uses external
batteries, which can be
installed on a battery rack.
UPS5000-E200K-F200
40–200
kVA
≤ 200 kVA
1–5 power modules are
configured. It uses external
batteries, which can be
installed on a battery rack.
UPS5000-E320K-F320
40–320
kVA
≤ 320 kVA
1–8 power modules are
configured. It uses external
batteries, which can be
installed on a battery rack.
UPS5000-E120K-F120
120 kVA x
N
≤ 480 kVA
You can connect a maximum
of four UPSs or 12 modules in
parallel, delivering a total
output capacity of 480 kVA.
UPS5000-E200K-F200
200 kVA x
N
≤ 800 kVA
You can connect a maximum
of four UPSs or 20 modules in
parallel, delivering a total
output capacity of 800 kVA.
UPS5000-E320K-F320
320 kVA x
N
≤ 640 kVA
You can connect a maximum
of two UPSs or 16 modules in
parallel, delivering a total
output capacity of 640 kVA.
Parallel
system
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
4
Composition
4.1 Overview
The UPS5000-E consists of a rack, power module, bypass module, monitoring system, and
power distribution module, as described in Table 4-1.
Table 4-1 UPS5000-E components
Subsystem
Component
Function
Rack
Houses devices, providing physical protection.
Power module
Performs AC-DC or DC-DC conversion on the mains
and battery inputs, and boosts the bus voltage. The
inverter converts DC inputs into AC sine wave outputs.
Bypass module
Provides bypass voltages when the power module is
abnormal or after you transfer the UPS5000-E to
bypass mode.
Power distribution module
Supports input and output power distribution.
Monitoring
system
Monitor display
unit (MDU)
Provides an LCD for human-machine interactions.
Energy control
module (ECM)
subrack
Houses the control module (CM).
ECM
Controls a single UPS5000-E or the parallel system,
and sends system status information to other
monitoring modules.
Dry contact card
Enables the UPS5000-E to manage the battery system,
including the external battery switch and battery
monitor unit (BMU). It also communicates with the
PC, provide alarm signals for external devices, and
shuts down devices remotely during emergencies.
Monitoring
interface card
Provides some external ports and some monitoring and
control functions for the MDU.
Backfeed
Detects mains and bypass backfeed and provides
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
protection card
(optional)
protection.
Dry contact
extended card
(optional)
Provides five relay dry contact outputs and five signal
input ports, delivering abundant alarm and control
functions.
4.2 Exterior and Interior
Figure 4-1 shows the UPS exterior. Figure 4-2 shows the UPS5000-E-120K-F120 interior.
Figure 4-3 shows the UPS5000-E-200K-F200 interior. Figure 4-4 shows the
UPS5000-E-320K-F320 interior.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-1 UPS5000-E exterior
1. MDU
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2. Rack
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-2 UPS5000-E-120K-F120 interior
1. Power module
2. Bypass module
3. Control module
4. Power distribution module
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-3 UPS5000-E-200K-F200 interior
1. Power module
2. Bypass module
3. Control module
4. Power distribution module
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-4 UPS5000-E-320K-F320 interior
1. Power module
2. Bypass module
3. Control module
4. Power distribution module
4.3 Rack
Appearance
Figure 4-5 shows a rack.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-5 Rack
1. Top hole cover
2. Control cable hole cover
3. MDU
4. Caster
Functions
The rack houses devices, providing physical protection.

UPS5000-E-120K-F120
The rack houses the power module (a maximum of three 40 kVA power modules), bypass
module (200 kVA), power distribution module, power monitoring subrack, and monitoring
module.

UPS5000-E-200K-F200
The rack houses the power module (a maximum of five 40 kVA power modules), bypass
module (200 kVA), power distribution module, power monitoring subrack, and monitoring
module.

UPS5000-E-320K-F320
The rack houses the power module (a maximum of eight 40 kVA power modules), bypass
module (320 kVA), power distribution module, power monitoring subrack, and monitoring
module.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Specifications

Dimensions (H x W x D): 2000 mm x 600 mm x 850 mm

Weight: UPS5000-E-120K-F120 ≤ 292.5 kg (full configuration);
UPS5000-E-200K-F200 ≤ 357.5 kg (full configuration); UPS5000-E-320K-F320 ≤ 480.0
kg (full configuration)

Protection level: IP20 in standard configuration or IP21 when certain components are
equipped

The 200 kVA cabinet allows you to route cables from the top and bottom. The 320 kVA
cabinet allows you to route cables from the bottom; if you install a top entry cabinet, you
can also route cables from the top.
4.4 Power Module
Appearance
Figure 4-6 shows a power module.
Figure 4-6 Power module
1. Positioning lock
5. Ready switch
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2. Run indicator
6. Output port
3. Alarm indicator
7. Input port
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4. Fault indicator
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Functions
The power module consists of a power factor correction (PFC) rectifier and inverter. The
rectifier performs AC-DC or DC-DC conversion on the mains and battery inputs, and boosts
the bus voltage. The inverter converts DC inputs into AC sine wave outputs.
Specifications

Dimensions (H x W x D): 130 mm x 442 mm x 620 mm

Weight: 32.5 kg

Maximum output capacity: 40 kVA (40 kW)

Power density: 18.4 W/inch3
4.5 Bypass Module
Appearance
The bypass module of the UPS5000-E-120K-F120 looks the same as that of the
UPS5000-E-200K-F200. Figure 4-7 shows a bypass module.
Figure 4-7 Bypass module
1. Positioning lock
5. Fault indicator
2. Cold start button
6. Ready switch
3. Run indicator
7. Signal port
4. Alarm indicator
8. Input and output ports
Figure 4-8 shows the UPS5000-E-320K-F320 bypass module.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-8 UPS5000-E-320K-F320 bypass module
1. Positioning lock
5. Fault indicator
9 Crowbar
2. Cold start button
6. Ready switch
3. Run indicator
7. Signal port
4. Alarm indicator
8. Input and output ports
Functions
The bypass module generates bypass voltages when the power module is abnormal or after
you transfer the UPS5000-E to bypass mode.
Specifications

Dimensions (H x W x D): 130 mm x 420 mm x 500 mm

Weight

−
UPS5000-E-120K-F120 or UPS5000-E-200K-F200: 19 kg
−
UPS5000-E-320K-F320: 23.8 kg
Maximum capacity: 120 kVA for the UPS5000-E-120K-F120; 200 kVA for the
UPS5000-E-200K-F200, and 320 kVA for the UPS5000-E-320K-F320
When the ambient temperature is less than 30°C, the UPS5000-E works continuously at
135% overload and works 100 ms at 1000% overload.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
4.6 Power Distribution Module
Appearance
Figure 4-9 shows the UPS5000-E-120K-F120 or UPS5000-E-200K-F200 power distribution
module.
Figure 4-9 Power distribution module
1. Battery input terminals
5. Output N wiring
terminals
2. Bypass input terminals
(L1–L3)
6. Output terminals (U, V,
and W)
3. Mains input
terminals (L1–L3)
7. Maintenance
circuit breaker
4. Input N wiring
terminals
Figure 4-10 shows the UPS5000-E-320K-F320 power distribution module.
Figure 4-10 Power distribution module
1. Battery input
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2. Bypass input
3. Mains input
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4. Input N wiring
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
terminals
terminals (L1–L3)
terminals (L1–L3)
5. Output N wiring
terminals
6. Output terminals
(U, V, and W)
7. Maintenance circuit
breaker
terminals
Functions

The power distribution module provides mains and bypass three-phase, four-wire input
terminals on the UPS5000-E rack, provides three-phase, four-wire output terminals for
the entire system, and provides battery string input terminals.

The power distribution module imports electricity into the UPS, performs power
conversion, and then exports the electricity out of the UPS.

The maintenance bypass switch ensures that you maintain the power distribution module
without disconnecting the loads.

You can short-circuit the mains and bypass input terminals using a copper bar, so that
two mains inputs merge into one mains input.

The UPS5000-E-120K-F120 or UPS5000-E-200K-F200 power distribution module
provides a through-current capability of 200 kVA. The UPS5000-E-320K-F320 power
distribution module provides a through-current capability of 320 kVA.

The 200 kVA cabinet allows you to route cables from the top and bottom. The 320 kVA
cabinet allows you to route cables from the bottom; if you install a top entry cabinet, you
can also route cables from the top.
Specifications
4.7 Monitoring System
4.7.1 Overview
The monitoring system consists of a CM and MDU, as described in Table 4-2.
The monitoring system and the NetEco1000U can set up a remote management system.
Table 4-2 Monitoring components
Component
Model
Remarks
MDU
N/A
Provides an LCD and
monitoring functions.
ECM subrack
N/A
Houses the CM.
ECM
ECU01A
Processes intra-rack and
inter-rack signals and status
data.
Dry contact card
MUE05A
Functions as a digital input
(DI)/digital output (DO)
card.
CM
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Monitoring interface
card
MUS05A
Monitors the MDU.
Dry contact extended
card (optional)
MUE07A
Functions as an extended
DI/DO card.
Backfeed protection
card (optional)
MUE06A
N/A
Figure 4-11 Monitoring system
Figure 4-12 shows the CM.
Figure 4-12 CM
1. Ground terminal
2. BSC port 1
3. Parallel port 1
4. Indicator
5. BSC port 2
6. Parallel port 2
7. Indicator
8. Dry contact card
9. Dry contacts
10. MDU port
11. RS485 port
12. Fast Ethernet (FE) port
13. COM2 port
14. COM1 port
15. Temperature sensor
port
16. Optional card slot cover
NOTE
The ports support the security mechanism.
The following describes the components:
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition

The CM monitors the UPS5000-E running status, sends emergency commands, and
reports system information.

The CM components are connected through the monitoring backplane.

The MDU displays UPS5000-E key information and parameters on the LCD.

The monitoring interface card provides some external ports and some monitoring and
control functions for the MDU.

The MDU and monitoring interface card are connected over a cable.
4.7.2 Functions
The monitoring system has the following functions:

Battery management
Battery management includes battery testing, conversion between equalized charging
and float charging, temperature compensation, battery event statistics, and current
limiting.



Alarm reporting and recording
−
The monitoring system reports the alarm information collected from the power
module and bypass module and the alarm information detected by itself to the MDU
and turns on the indicators. The buzzer will buzz for the alarms, which will be sent to
the monitoring host over dry contacts.
−
Alarms are classified into critical alarms, minor alarms, and warnings.
−
You can view historical and active alarms. Historical alarms are presented in detail,
including information such as alarm names, generation time, and clearance time.
Active alarms are displayed only with names and generation time. Alarms are sorted
in chronological order. Historical alarms are stored in cyclic mode.
Communication
−
The monitoring system has local management, remote communication, and alarm
functions.
−
The MDU supports information reporting and system configuration over the USB
port on the PC.
Dry contact output
The UPS5000-E provides five dry contact outputs when equipped with an extended
DI/DO card. Dry contacts can be associated with various alarm signals. When an alarm
is generated, the dry contacts send alarm signals.

Digital parameter input monitoring
The UPS5000-E has five digital parameter inputs after equipped with an extended
DI/DO card. The inputs can be associated with various alarm signals.

Intelligent management
The monitoring system supports optional components such as the battery temperature
sensor, BMU, and ambient temperature and humidity sensor to implement intelligent
management.

Multiple languages
The monitoring system supports English (default), Chinese, Italian, German, French,
Spanish, Swedish, Polish, Russian, Portuguese, and Dutch.

Power and environment monitoring
Dry contacts are configured to monitor environment parameters, such as the ambient
temperature and humidity.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
4.7.3 Working Principle
Figure 4-13 shows the positions of monitoring modules in the UPS5000-E system.

The monitoring system provides comprehensive system management, LCD management,
and communication management.

The CM implements battery management.

The MDU communicates with the monitoring interface card to collect the running
information and parameters of the CM.

The MDU delivers query commands, displays collected information, and allows for user
operations.

The monitoring system reports the system status and key information to the UPS5000-E
over an FE or RS485 port.

The monitoring system provides an RS485 port for additional functions.
Figure 4-13 Position of the monitoring system in the UPS5000-E system
NOTE
A single UPS5000-E supports a maximum of eight power modules. That is, n in this figure is less than or
equal to 8.
4.7.4 ECM
Appearance
Figure 4-14 shows a ECM.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-14 ECM
1. BSC port
5. Fault indicator
2. Parallel port
3. Run indicator
4. Alarm indicator
The ports are described as follows:

Parallel port
To connect UPSs in parallel, you need to use a parallel cable to connect the parallel ports
on the ECM of each UPS. N UPSs require N parallel cables. In this way, each
UPS5000-E connects to at least two parallel cables, improving reliability.

BSC port
The BSC port is used in a dual-bus system to balance the output frequency and phase of
each system, ensuring that two buses can switch with each other.
Functions

As a control interface for the entire system, the ECM communicates with each module
and provides a bus to communicate with the dry contact card. The system control card
ensures equalized output currents between modules so that load power is equally shared.

Provides module running information for the MDU.

Controls the running of a single UPS5000-E and parallel system, and reports the
UPS5000-E status information to other monitoring modules.

The system provides three types of control area network (CAN) communication:
monitoring CAN communication, intra-rack parallel CAN communication, and
inter-rack parallel CAN communication. Figure 4-15 shows the logical connections.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Figure 4-15 Logical connections for CAN communication
Specifications

A maximum of two ECMs in the monitoring system

Hot-swappable

1 U high
4.7.5 Dry Contact Card
Appearance
Figure 4-16 shows a dry contact card.
Figure 4-16 Dry contact card
NOTE
The ports support the security mechanism.
Functions
The dry contact card allows the UPS to control and monitor the BCB box and implement
EPO.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
Specifications

A maximum of two dry contact cards in the ECM subrack

Hot-swappable

0.5 U high
4.7.6 Monitoring Interface Card
Appearance
Figure 4-17 shows a monitoring interface card.
Figure 4-17 Monitoring interface card
1. B_TEMP: battery
temperature port
5. RS485: network
management port
2. COM1: sensor port
6. MDU: MDU port
3. COM2: BMU
port
7. Dry contacts
4. FE: FE port,
supporting SNMP
NOTE
The ports support the security mechanism.
Functions

The monitoring interface card monitors the UPS5000-E status, delivers emergency
commands, reports system information, and displays the UPS5000-E key information
and parameters on the LCD.

The monitoring interface card provides some external ports and some monitoring and
control functions.

Hot-swappable

1 U high
Specifications
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
4.7.7 MDU
Appearance
Figure 4-18 shows the MDU.
Figure 4-18 MDU
1. Fault indicator
2. LCD screen
Table 4-3 describes the indicator.
Table 4-3 Indicator description
Status
Color
Meaning
On
Red
A critical alarm has been generated.
Yellow
A minor alarm has been generated.
Green
The UPS5000-E is running properly.
N/A
The MDU has been powered off.
Off
Functions
The MDU uses a 7-inch thin film transistor (TFT) LCD with touchscreen capability to display
the UPS5000-E information.
Specifications
Dimensions (H x W x D): 175 mm x 264 mm x 40 mm
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UPS5000-E-(40 kVA–320 kVA)
Product Description
4 Composition
4.7.8 Backfeed Protection Card (Optional)
Appearance
Figure 4-19 shows a backfeed protection card.
Figure 4-19 Backfeed protection card
Functions
When a backfeed occurs, the backfeed protection card sends signals to trigger alarm signals or
quickly disconnect the feedback loop.
Specifications

Hot-swappable

0.5 U high
4.7.9 Dry Contact Extended Card (Optional)
Appearance
Figure 4-20 shows a dry contact extended card.
Figure 4-20 Dry contact extended card
Functions
The dry contact extended card provides five relay dry contact outputs and five signal input
ports. The card implements abundant alarm and control functions to meet customer
requirements.
Specifications

A maximum of two dry contact extended cards in the ECM subrack

Hot-swappable
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UPS5000-E-(40 kVA–320 kVA)
Product Description

4 Composition
0.5 U high
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
5
Optional Components
5.1 Overview
The UPS5000-E provides optional components to meet various configuration requirements.
Table 5-1 lists the optional components.
Table 5-1 Optional components
Component
Model
Function
Input power
distribution
cabinet (PDC)
PDC-0630ACV4INA

Provides one 4-pole 800 A (derated to 630
A) input AC transfer switch (ATS), two
3-pole 400 A mains output mold case circuit
breakers (MCCBs), and two 3-pole 400 A
bypass output MCCBs.

Measures and displays electrical parameters,
such as the three-phase input voltage,
current, and power factor (PF).

Provides dry contacts to report the status of
circuit breakers and a three-phase power
indicator to display the power status.

Provides two 4-pole 400 A input MCCBs
and one 3-pole 630 A maintenance bypass
circuit breaker.

Measures and displays electrical parameters,
such as the three-phase input voltage,
current, and PF.

Provides dry contacts to report the status of
circuit breakers and a three-phase power
indicator to display the power status.
Output PDC
Battery switch
box
Issue Draft A (2013-08-30)
PDC-0630ACV4OU
A
PDC-0630DC0384B
BA
Controls the connection between battery strings
and the UPS5000-E when multiple battery
strings are connected in parallel.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Component
Model
Function
Battery circuit
breaker (BCB)
box

PDC-0250DC038
4BXA

Controls the connection between battery
strings and the UPS.

PDC-0400DC038
4BXA

Provides overload protection, short-circuit
protection, and remote trip control.

PDC-0630DC038
4BXA

PDU8000-0125D
CV8-BXA001

PDU8000-0250D
CV8-BXA001

PDU8000-0400D
CV8-BXA001

PDU8000-0630D
CV8-BXA001

PDU8000-0800D
CV8-BXA001

PDU8000-0630D
CV8-BGA001

PDU8000-1250D
CV8-BGA001

PDU8000-2000D
CV8-BGA001
Battery bus bar
(BBB) box
Converges the energy of multiple battery
strings.
Antiseismic kit
N/A
Reinforces the cabinet so that the cabinet meets
the requirements of 9 degree seismic
fortification intensity.
IP21
component
N/A
Prevents water from dropping into the cabinet,
protecting the cabinet to IP21.
Top outlet kit
N/A
If you need to install the cabinet against the
wall, install a top outlet kit to meet heat
dissipation requirements.
ECM extended
subrack
N/A
Install this subrack when the UPS5000-E is
equipped with a backfeed protection card and
dry contact extended card.
Top entry
cabinet
N/A
Install a top entry cabinet to meet the
requirements for routing cables from the top of
the UPS5000-E cabinet.
Dry contact
extended card
N/A
Provides extended monitoring ports: five routes
of relay output ports and five routes of input
ports.
Backfeed
protection card
N/A
Detects mains and bypass backfeed and
provides protection.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Component
Model
Function
BMU
N/A

Monitors battery voltages and temperatures
and battery string charge and discharge
currents.

Communicates with the UPS5000-E over
Modbus.

Detects current leakage and generates
alarms. When equipped with a remote trip
switch, the detector protects devices and
prevents the outbreak of a fire.

Detects battery grounding failures and
generates alarms when the ground leakage
current exceeds a specified value.
Battery
grounding
failure detector
N/A
Ambient
temperature
and humidity
sensor
N/A
Collects ambient temperatures and humidity.
Short-distance
battery
temperature
sensor
N/A
Used as an internal battery temperature sensor.
The distance between the sensor and the
UPS5000-E should be 2 m.
Long-distance
battery
temperature
sensor
N/A
Used as an external battery temperature sensor.
The distance between the sensor and the
UPS5000-E should be 50 m.
Parallel cable
5 m, 10 m, or 15 m
Connects UPSs in parallel.
BSC cable
5 m, 10 m, or 15 m
Transmits bus synchronization signals in a
dual-bus system.
NOTE
The top entry cabinet and the BBB box apply only to the UPS5000-E-320K-F320. The input and output
PDCs, top outlet kit, and battery switch box apply only to the UPS5000-E-120K-F120 and
UPS5000-E-200K-F200.
5.2 Input PDC
Appearance
Figure 5-1 shows the front view of the input PDC.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Figure 5-1 Front view of the input PDC
1. Indicators
4. Route A input SPD
7. Manual ATS switch
2. ATS controller
5. Route B SPD circuit breaker
8. UPS 1 mains input circuit breaker
10. UPS 2 mains input circuit
breaker
11. UPS 2 bypass input circuit
breaker
3. Route A SPD circuit breaker
6. Route B input SPD
9. UPS 1 bypass input circuit
breaker
Functions
The input PDC is an indoor AC PDC, which supplies AC power to the UPS5000-E.
Specifications

Provides a 4-pole 380 V AC, 800 A (derated to 630 A) ATS for power input, and 3-pole
380 V AC, 400 A MCCBs for output of mains and bypass power to the UPSs.

Provides a three-phase power indicator to show the PDC power status.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components

Measures and displays electrical parameters, such as the three-phase input voltage,
current, and PF.

Provides switch status signals.

Provides Level C surge protection for the two AC inputs, with the maximum discharge
current of 40 kA (8/20 µs).
NOTE
Install protective devices (such as fuses or MCCBs) to protect the PDC against overload and short
circuits.
5.3 Output PDC
Appearance
Figure 5-2 shows the front view of the output PDC.
Figure 5-2 Front view of the output PDC
1. Indicators
5. Maintenance circuit
breaker
Issue Draft A (2013-08-30)
2. Intelligent electric
meter
6. Load output circuit
breaker 1
3. UPS 1 output circuit
breaker
7. Load output circuit
breaker 2
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4. UPS 2 output circuit
breaker
8. Load output circuit
breaker 3
34
UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
9. Load output circuit
breaker 4
13. Load output circuit
breaker 8
10. Load output circuit
breaker 5
14. Load output circuit
breaker 9
11. Load output circuit
breaker 6
15. SPD circuit breaker
12. Load output circuit
breaker 7
16. SPD
Functions
The output PDC is an indoor AC PDC, supplying AC power to the loads.
Specifications

Provides two 4-pole 380 V AC, 400 A MCCBs for power input, and one 3-pole 380 V
AC, 630 A circuit breaker for power output to the maintenance bypass.

Provides a three-phase power indicator to show the PDC power status.

Measures and displays electrical parameters, such as the three-phase input voltage,
current, and PF.

Provides switch status signals.

Provides Level C surge protection for the two AC inputs, with the maximum discharge
current of 40 kA (8/20 µs).
5.4 Battery Grounding Failure Detector
Appearance
Figure 5-3 shows a battery grounding failure detector.
Figure 5-3 Battery grounding failure detector
Functions
The battery grounding failure detector detects battery grounding failures and sends alarm
signals when the ground leakage current exceeds the specified value.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Specifications

Sensitivity: 0.1–3 A

Allowed delay: 0–10s

Transformer diameter: 105 mm
5.5 Battery Switch Box
Appearance
Figure 5-4 shows a battery switch box.
Figure 5-4 Battery switch box
Figure 5-5 shows the position for installing the battery switch box.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Figure 5-5 Battery switch box installed on the battery rack
Functions
The battery switch box controls the connection between battery strings and the UPS5000-E
when the UPS5000-E is equipped with a single or multiple battery strings connected in
parallel.
Specifications

Maximum current: 630 A

Maximum voltage: 384 V DC

Short-term durability: 20 kA (≤ 1000 V 1s)

Protection level: IP20
5.6 BCB box
Appearance
Figure 5-6 shows the BCB box PDU8000-0250DCV8-BXA001.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Figure 5-6 BCB box
Functions
The BCB box controls the connection between battery strings and the UPS5000-E and
provides overload protection, short-circuit protection, and remote trip control.
Specifications
Table 5-2 lists the technical specifications of the BCB box.
Table 5-2 Technical specifications of the BCB box
PDU80000125DCV8
-BXA001
PDU80000250DCV8
-BXA001
PDU80000400DCV8
-BXA001
PDU80000630DCV8
-BXA001
PDU8000
-0800DC
V8-BXA0
01
current
125
250
400
630
800
Rated voltage
(V DC)
750
750
750
750
750
Breaking
capacity (kA)
16
16
16
20
36
IP level
20
20
20
20
20
Item
Rated
(A)
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
5.7 BBB Box
Appearance
Figure 5-7 shows a BBB box.
Figure 5-7 BBB box
Functions
The BBB box connects the UPS and the battery system. It converges the energy of multiple
battery strings, supplying DC power to the UPS.
Specifications
Table 5-3 lists the specifications of the BBB box.
Table 5-3 Specifications of the BBB box
Item
PDU8000-0630D
CV8-BGA001
PDU8000-1250DC
V8-BGA001
PDU8000-2000DC
V8-BGA001
Dimensions (H x W
x D)
700 mm x 480 mm
x 250 mm
1000 mm x 600 mm
x 300 mm
1000 mm x 600 mm
x 300 mm
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Item
PDU8000-0630D
CV8-BGA001
PDU8000-1250DC
V8-BGA001
PDU8000-2000DC
V8-BGA001
Maximum
(A)
current
630
1250
2000
Maximum
(V DC)
voltage
750
750
750
5.8 BMU
Appearance
Figure 5-8 shows a BMU.
Figure 5-8 BMU
Functions

The measurement circuits in the BMU perform high-precision analog/digital conversion.
Each measurement port uses optical coupling isolation. The high-precision and
high-pressure resistant isolation shunt device has a full suppression effect on the
common-mode and differential-mode interference signals that are coupling on battery
signals. This ensures excellent stability and high measurement precision.

Each BMU monitors the voltages, charge and discharge currents, and temperatures of 24
batteries. You can configure one or two groups of BMUs. Each group consists of 1 to 10
BMUs and monitors a maximum of 240 batteries.

You can set the number of batteries by using software. The BMU monitors the batteries
with a voltage of 2–12 V DC.

Each detector board can communicate with the UPS5000-E monitoring system, greatly
facilitating installation and maintenance.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
5 Optional Components
Specifications
The BMU monitors the voltage, current, and temperature of each battery and the total voltage
of battery strings. You can estimate the remaining battery capacity based on the monitoring
data.
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UPS5000-E-(40 kVA–320 kVA)
Product Description
6 Technical Specifications
6
Technical Specifications
6.1 Physical Specifications
Item
UPS5000-E-120K-F120
UPS5000-E-200K
-F200
Cabling mode
Cables are routed from the top or bottom.
Protection level
IP20 (or IP21)
Dimensions (H x
W x D)
2000 mm x 600 mm x 850 mm
Communication
Dry contacts, RS485, and SNMP
UPS5000-E-320KF320
Cables are routed
from the bottom (a
top entry cabinet can
be installed.)

UPS5000-E-120K-F120: 292.5 kg in full configuration. Each power
module is 32.5 kg. A maximum of three power modules are
supported.

UPS5000-E-200K-F200: 357.5 kg in full configuration. Each power
module is 32.5 kg. A maximum of five power modules are
supported.

UPS5000-E-320K-F320: 480 kg in full configuration. Each power
module is 32.5 kg. A maximum of eight power modules are
supported.
Weight
6.2 Environmental Specifications
Item
Operating
temperature
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UPS5000-E-120K-F12
0
UPS5000-E-200KF200
UPS5000-E-320KF320
0°C to 40°C
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UPS5000-E-(40 kVA–320 kVA)
Product Description
6 Technical Specifications
Item
UPS5000-E-120K-F12
0
Storage
temperature
–40°C to +70°C
Humidity
0%–95% RH (non-condensing)
Altitude
Noise
UPS5000-E-200KF200
UPS5000-E-320KF320
1000–4000 m
With an altitude of over 1000 m, the load decreases by 1% per 100 m.
< 65 dB
< 68 dB
6.3 Safety Regulations and EMC
Item
UPS5000-E-120K-F12
0
Safety
regulations
EN62040-1: 2008
UPS5000-E-200KF200
UPS5000-E-320KF320
IEC62040-1: 2008
YD/T2165:2010
GB/T4715-93
EMC
EN62040-2
IEC62040-2
IEC61000-3-11
IEC61000-3-12
IEC61000-2-2
IEC61000-4-2
EN61000-4-3
EN61000-4-6
IEC61000-4-8
IEC61000-4-11
6.4 Mains Input Electrical Specifications
UPS5000-E-200KF200
Item
UPS5000-E-120K-F120
Input system
Three-phase, five-wire
Rated input
voltage
380 V AC, 400 V AC, or 415 V AC (line voltage)
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UPS5000-E-(40 kVA–320 kVA)
Product Description
6 Technical Specifications
Item
UPS5000-E-200KF200
UPS5000-E-120K-F120
UPS5000-E-320KF320
138–485 V AC (line voltage)
Input voltage
The UPS power is not derated at 305–485 V AC and is derated to 40% at
138–305 V AC.
Input frequency
40–70 Hz
Input PF
0.99
THDi
< 3% (full linear load); < 5% (full non-linear load)
6.5 Bypass Input Electrical Specifications
UPS5000-E-200KF200
Item
UPS5000-E-120K-F120
Input system
Three-phase, five-wire
Rated input
voltage
380 V AC, 400 V AC, or 415 V AC (line voltage)
Input frequency
50 Hz or 60 Hz (tolerance ±6 Hz)
Bypass
synchronization
tracking
frequency
50 Hz or 60 Hz (tolerance ±6 Hz)
UPS5000-E-320KF320
6.6 Battery Specifications
UPS5000-E-200KF200
Item
UPS5000-E-120K-F120
Battery voltage
360–480 V DC (30–40 batteries, 32 by default)
Battery
monitoring
The BMU (optional) monitors batteries.
Battery string
sharing
Supported
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UPS5000-E-(40 kVA–320 kVA)
Product Description
6 Technical Specifications
6.7 Output Electrical Specifications
Item
UPS5000-E-120K-F12
0
UPS5000-E-200KF200
UPS5000-E-320KF320
Output system
Three-phase, five-wire
Voltage
380 V AC, 400 V AC, or 415 V AC (tolerance ±1%) (line voltage)
Frequency
In normal mode, the mains frequency is synchronized with the bypass
input frequency. In battery mode, the frequency is 50 Hz or 60 Hz
(tolerance ±0.25%).
Total harmonic
distortion (THD)
< 1% (full linear load); < 3% (full non-linear load)
Output PF
1
Transfer time
0 ms
Output voltage
unbalance
Voltage unbalance: ±3%; phase unbalance: ±2°
Inverter overload capability:
Overload
capability

105% < load ≤ 110%: transfer to bypass mode after 60 min

110% < load ≤ 125%: transfer to bypass mode after 10 min (±0.1
min)

125% < load ≤ 150%: transfer to bypass mode after 1 min
Bypass overload capability:

Load ≤ 135%: run continuously in bypass mode at 30°C or less

1000% load: run in bypass mode for 100 ms
6.8 System Electrical Specifications
UPS5000-E-120K-F12
0
Item
UPS5000-E-200KF200
UPS5000-E-320KF320
System
efficiency
96%
Redundant
design
The auxiliary power supply, centralized controllers, and parallel signals
are designed to be redundant.
Number of UPSs
connected in
parallel
≤4
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≤2
45
UPS5000-E-(40 kVA–320 kVA)
Product Description
A Acronyms and Abbreviations
A
Acronyms and Abbreviations
A
ATS
AC transfer switch
B
BCB
battery circuit breaker
BMU
battery monitoring unit
BSC
bus synchronization controller
BBB
battert bus bar
C
CAN
control area network
CM
Control module
D
DI
digital input
DSP
digital signal processing
DO
digital output
E
ECM
energy control module
ECO
economy control operation
EPO
emergency power-off
F
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46
UPS5000-E-(40 kVA–320 kVA)
Product Description
FE
A Acronyms and Abbreviations
fast Ethernet
L
LCD
liquid crystal display
M
MDU
monitor display unit
MCCB
mold case circuit breaker
O
OPEX
operating expense
P
PDC
power distribution cabinet
PF
power factor
R
RS485
Recommend Standard 485
S
SPD
surge protective device
SNMP
Simple Network Management Protocol
T
TFT
thin film transistor
THD
total harmonic distortion
THDi
total distortion of the input current waveform
THDv
total harmonic distortion of output voltage
U
UPS
uninterruptible power system
USB
Universal Serial Bus
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47
UPS5000-E-(40 kVA–320 kVA)
Product Description
A Acronyms and Abbreviations
W
WebUI
Issue Draft A (2013-08-30)
web user interface
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48