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代謝工程學 metabolic engineering 生質能源 (酒精等) chemicals 1 Using metabolically engineered cyanobacteria to produce commodity chemicals from CO2 ETHAN LAN 20160511 Department of Biological Science and Technology National Chiao Tung University Renewable energy and chemical production can alleviate dependence on fossil fuels World Petroleum Consumption (Million barrels per Day) Alleviate dependence on fossil resources with renewable biological resources Sunlight Biofuel CO2 Biochemical Source: EIA Monthly Energy Review (Feb 2012) Transportation fuel Petrochemical - plastics 3 Bioplastics/Biopolymers & precursors Lee et al. 2011 Current Opinion in Biotechnology, 22:758–767 Pharmaceuticals, Nutrachemical, drug precursor, and proteins Supplements Chiral drug precursor Pharmaceuticals lycopene Artemisinin – anti-malarial Resverstrol Zhang et al., 2010 Taxol – anti-cancer Reduces cost and negative environmental impacts Pacific yew tree glycolysis A metabolic pathway 6 TCA cycle 7 Biological feedstocks CO2, waste proteins, Lignocellulose, Sugars, natural gas, etc Whole cell Catalysis Modify and regulate microbial metabolism Using native metabolic capability to utilize different biological feedstock Remove native competing pathways Fuel & Chemical Bioenergy, chemical feedstock, pharmaceuticals, fragrance, nutraceuticals, polymers, plastics, etc Design and express synthetic pathways for production of desirable compounds 代謝工程學 A B C B (product) A A C (byproduct) B (product) C (byproduct) Outline An example for metablic engineering OH 1-butanol We (ETHAN LAN’s group) aim to study the engineering of cyanobacteria for the synthesis of chemicals using CO2 12 Importance and market of n-butanol fuels plasticizers Gasoline fuel Butyl phthalates 2-Ethyl hexanol Butane OH n-Butene n-Butanol butadiene Polybutylene Butyraldehyde Polyvinyl butyral Butyl acetate Butyl glycol ethers Butyrate Butyrate esters Butyl acylate Butyl methacrylate solvents polymers Annual production :2.9 million metric tons, (not accounting for use as fuel) $5.7 billion Market grows 4.7% a year. As a fuel: Better than ethanol because 1) Low hygroscopicity less corrosive, 2) higher energy density 3) compatible with current gasoline engine 13 History & on-going progress of Biobutanol production • 1861 – Louis Pasteur observed biological production of butanol • 1912 - 1914 – Chaim Weizmann isolated Clostridium acetobutylicum and discovered ABE fermentation (Acetone:Butanol:Ethanol) • 1916 – (World War I) – ABE was commercialized in UK for making cordite (smokeless gun powder). • 1950 - 1960s – Development of ABE became non-economical in Western countries due to competition from cheap petroleum sources. • 1970s – Renewed interest because increase in petroleum price. (Energy crisis in 1970s) • • 1980s – increased research on improving ABE process 1990s – Advances in genetic research enabled strain improvement • 2000s – Advances in genomics (and other “omics”) – C. acetobutylicum sequenced & enabled transfer of butanol pathway to other organisms – however poor expression 14 Clostridium n-Butanol pathway was poorly expressed in heterologous hosts Clostridium pathway Acetyl-CoA O CoA thl O O Acetoacetyl-CoA NADH CoA hbd OH O 3-Hydroxybutyryl-CoA CoA crt 1-Butanol titer (g/L) Acetyl-CoA 25 20 15 10 5 0 10 to 20 Recombinant producer Native producer 1.2 0.0025 0.3 0.58 0.12 Escherichia coli Saccharomyc es cerevisiae Lactobacill us brevis Pseudomon as putida Bacillus subtilis Atsumi et al., 2008 Inui et al., 2008 Steen et al., 2008 Nielson et al., 2009 Nielson et al., 2009 Berezina et al., 2010 Clostridium beijerickii BA101 Chen and Blaschek, 1999 O Fdred Fdox 2 NADH Crotonyl-CoA FADH2 FAD NAD+ NADH bcd/ etfAB CoA 1. Pathway was reversible and lack significant driving force O Butyryl-CoA CoA 2. Bcd/Etf protein may require Clostridium ferredoxin for optimal function adhE2 O n-Butyraldehyde NADH H adhE2 n-Butanol Several features of the Clostridium pathway was noted: OH Synthetic driving forces increase butanol production To increase the driving force for butanol production: Glycolysis Glucose NAD+ NADH NADH Lactate NADH Succinate 1. Replaced Bcd/Etf withTransenoyl-CoA reductase (Ter), which irreversibly reduces crotonyl-CoA with NADH, effectively increaseing butanol production. NADH Ethanol Acetyl-CoA Acetate Acetoacetyl-CoA NADH 2. Knocked out the major pathways consuming NADH and acetyl-CoA, increasing substrate pool Fdred Fdox Crotonyl-CoA FADH2 NADH FAD 2 NADH NAD+ Butyryl-CoA NADH NADH Butyraldehyde n-Butanol Shen et al. (2011). Appl Environ Microbiol Butanol production in cyanobacteria is difficult under photosynthetic condition Lan and Liao. (2011). Metabolic Engineering Ribulose5P Ribose5P G3P ATP Ribulose1,5BP CO 2 Xylulose5P Cytoplasm NADPH S7P 3PGA ATP S1,7BP E4P Xylulose5P G3P F6P Glycogen hν hν Fdox 1,3BPGA PQ PQH2 NADPH F1,6BP Cytochrome b6f complex G3P Pc-Cu+ Photosystem II DHAP Challenge: 1. Increase Driving force 2. Oxygen sensitivity • Less than 1 mg/L of n-butanol observed in culture medium under photosynthetic condition H2O G3P O2 Pc-Cu2+ Photosystem I Lumen Acetyl-CoA Unfavorable reaction Keq = 10-5 Acetoacetyl-CoA NADH Crotonyl-CoA NADH Butyryl-CoA NADH • Butanol was observed only under anoxic incubation Fdred NADH Butyraldehyde n-Butanol Oxygen sensitivity prohibits enzyme functions under oxygenic photosynthetic conditions Learning from nature: similarity to fatty acid synthesis and degradation Claisen condensation of two acetyl-CoA is thermodynamically unfavorable… cyanobacteria are more difficult to manipulate acetyl-CoA pool (as opposed to E. coli) CoA n-butanol pathway O Acc O -O CoA O Ketoacyl-ACP synthase III (KASIII) O O ACP R ACP CoA O ATP CO2 O O R CoA O H A metabolic pathway very similar to fatty acid degradation in reverse O HO R C o A R C oA O C o A R A C P O O Fatty Acids O O CoA CoA O ACP O + + CoA A C P O O O O ACP O OH ATP CO2 O + H2 O + ATP + H2O CoA ADP O + O + HS-CoA CoA Pi R OH ΔGo’ ≈ 6.8 kcal/mol Keq ≈ 1.1 x 10-5 ΔGo’ ≈-7.3 kcal/mol Keq ≈ 5.6 x 105 + HS-CoA + ADP + Pi CoA ΔGo’ < 0 Keq > 1 ATP hydrolysis is the energy input! for chain elongation! 18 Redesigning butanol pathway with ATP driving force We also expressed NADPH dependent dehydrogenase instead of NADH dependent ones Ribulose5P Ribose5P G3P Xylulose5P ATP Ribulose1,5BP CO 2 Cytoplasm NADPH S7P 3PGA ATP S1,7BP E4P Xylulose5P G3P F6P hν hν Fdox 1,3BPGA PQ PQH2 NADPH F1,6BP n-Butanol Titer (mg/L) DHAP Cytochrome b6f complex G3P Pc-Cu+ ATP G3P Acetyl-CoA Photosystem II H2O O2 Malonyl-CoA CO2 Acetoacetyl-CoA 35 30 25 20 15 10 5 0 NADPH Fdred Fdox Crotonyl-CoA FADH2 NADH FAD 2 NADH NAD+ Butyryl-CoA O2 5 10 15 20 Time since induction (days) NADPH utilizing only ATP driving force only ATP driving force + NADPH utilization Fdred NADPH 0 Butyraldehyde Lan and Liao (2012) PNAS NADPH n-Butanol Pc-Cu2+ Photosystem I Lumen In vitro validation of PduP oxygen tolerance and butyryl-CoA specificity Leal et al. Arch Microbiol (2003) 180 : 353–361 NADH O Specific activity (umol min-1 mg-1) CoA NAD+, CoA PduP under aerobic condition Assay condition: His-tag purified 30 °C, aerobic assay 100 mM Tris-HCl pH 7.0 500 µM NADH 600 µM acyl-CoA O H 70 60 50 40 30 20 10 0 S.ent L.mon K.pne L.bre P.gin A.hyd 2 3 4 6 8 Acyl-CoA chain length Lan and Liao. (2013) Energy Environ Sci. 6, 2672-2681 10 12 20 Expression of PduP & YqhD in cyanobacteria achieved first demonstration of acetyl-CoA based ethanol production Plasmid DNA O NADH CoA NADPH O 5’-NSI H pduP pduP yqhD TrrnB specR 3’-NSI OH Acetaldehyde Acetyl-CoA Ptrc lacIq Ethanol yqhD Recombination Neutral Site I 6 All strains expressing PduP homologues with YqhD achieved ethanol production under photosynthetic conditions. 5 150 OD730 ethanol titer (mg L-1) 200 100 50 4 3 2 1 0 0 0 2 4 6 8 10 12 Days post induction Strain (PduP expressed) ETOH-KP (PduP_K.pneumoniae) ETOH-LM (PduP_L.monocytogenes) S. elongatus 7942 genomic DNA -2 3 8 13 Days since induction ETOH-LB (PduP_L.brevis) ETOH-SE (PduP_S.enterica) Lan and Liao. (2013) Energy Environ Sci. 6, 2672-2681 This result indicated that PduP is functionally expressed in cyanobacteria for conversion of acyl-CoA to aldehyde. 21 Redesigning butanol pathway with ATP driving force Cumulative accounts for dilution made to culture due to nutrient feeding Ribulose5P Ribose5P ATP Ribulose1,5BP CO 2 Xylulose5P G3P Effective n-butanol titer (mg L-1) 500 S7P 3PGA ATP S1,7BP E4P Xylulose5P G3P F6P 1,3BPGA 400 300 200 100 0 NADPH F1,6BP DHAP n-butanol production titer (mg L-1) 0 G3P ATP G3P Acetyl-CoA NADPH Fdred Fdox Crotonyl-CoA 200 FADH2 150 NADH FAD 2 NADH 100 NAD+ 50 Butyryl-CoA NADH O2 0 0 5 10 Days post induction 15 Butyraldehyde Summary: ATP driving force and oxygen tolerance are important factors for achieving direct photosynthetic n-butanol production. NADPH n-Butanol BUOH-LB (PduP_L.brevis) BUOH-SE (PduP_S.enterica) BUOH-LM (PduP_L. monocytogenes) 15 10-fold increase CO2 300 5 10 Days after induction 300 mg/L Malonyl-CoA Acetoacetyl-CoA 350 250 In-Flask Cumulative Lan and Liao. (2013) Energy Environ Sci. 6, 2672-2681 Clostridium pathway Functional expression E. coli Acetyl-CoA Acetyl-CoA ATP driving force – direct photosynthetic production ATP driving force Acetyl-CoA accABCD Acetyl-CoA thl Acetyl-CoA atoB Acetoacetyl-CoA NADH hbd 3-Hydroxybutyryl-CoA crt Fdred Fdox 2 NADH Crotonyl-CoA FADH2 FAD bcd*/ etfAB Acetoacetyl-CoA NADH 3-Hydroxybutyryl-CoA Universal e- donor crt & Irreversible trap Crotonyl-CoA NADH NADH adhE2* n-Butyraldehyde NADH adhE2* n-Butanol * Indicates oxygen sensitivity ter Butyryl-CoA Butyryl-CoA NAD+ hbd NADH adhE2* n-Butyraldehyde NADH adhE2* n-Butanol CO2 Acetyl-CoA CO2 Acetoacetyl-CoA phaB Acetyl-CoA ATP Malonyl-CoA nphT7 Elimination of oxygen sensitivity accABCD CO2 Malonyl-CoA nphT7 Acetyl-CoA CO2 Acetoacetyl-CoA NADPH phaB 3-Hydroxybutyryl-CoA ATP NADPH 3-Hydroxybutyryl-CoA phaJ phaJ Crotonyl-CoA Crotonyl-CoA NADH ter Butyryl-CoA Bldh* Butyryl-CoA NADH n-Butyraldehyde yqhD n-Butanol NADH ter NADPH pduP NADH n-Butyraldehyde yqhD NADPH n-Butanol 23 Oxygen tolerance