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DIFFRACTION METHODS IN MATERIAL SCIENCE PD Dr. Nikolay Zotov Tel. 0711 689 3325 Email: [email protected] Room 3N16 Objective: to introduce both fundamental understanding and practical skills of the characterization of different materials using diffraction methods 2 OUTLINE OF THE COURSE 0. Introduction 1. Classification of Materials 2. Deffects in Solids 3. Basics of X-ray and neutron scattering 4. Diffraction studies of Polycrystalline Materials 5. Microstructural Analysis by Diffraction 6. Diffraction studies of Thin Films 7. Diffraction studies of Nanomaterials 8. Diffraction studies of Amorphous and Composite Materials 9. Practical Aspects 3 OUTLINE OF TODAY‘S LECTURE What is Material Science? Brief Timeline of Materials and Material Science Types of structural characterization methods Types of scattering characterization methods Brief History of X-ray and Neutron Diffraction Role of Diffraction in Material Science Ionization Radiation Protection Basic recommended literature Useful Links 4 What is Material Science ? Material Engineering Development, processing and testing of materials Performance Pharmacy Chemistry Metallurgy Materials Structure Crystallography Properties Chemistry Physics Materials Science Investigating the relationship between structure and properties of materials 5 What is Material Science ? Connections between the underlying structure of a material, its properties and what the material can do - its performance. New materials New scientific discoveries New technologies Future development of societies 6 Brief TimeLine of Material Science Stone Age (~ 35 000 Years) Polymer Age (~ 60 Years) Bronse Age (~ 1800 Years) Iron Age (~ 3300 Years) Silicon Age (~ 55 Years) Information/ Nanotechnology Age (~ 20 Years) 5000 4000 3000 2000 BC 1000 0 1000 1900 1960 1990 2010 AD Discovery of X-rays 7 2nd millennium BC – Bronze is used for weapons and armour 10th century BC – Glass production begins in ancient Near East 3rd century BC – Wootz steel invented in ancient India 3rd century BC – Cast iron technology developed in China (Han Dynasty ) 1450s – Cristallo, a clear soda-based glass is invented by Angelo Barovier 1799 – Acid battery made from copper/zinc by Alessandro Volta 1824 – Portland cement patent issued to Joseph Aspdin 1839 – Vulcanized rubber invented by Charles Goodyear 1912 – Stainless steel invented by Harry Brearley 1931 – Nylon developed by Wallace Carothers 1954 – First Silicon solar cells made at Bell Laboratories 1985 - The first fullerene molecule discovered at Rice University 8 Growth of Patents 9 ‚The Right Matertial for the Right Job‘ Functional Performance ↔ Property Convertion of light into electricity with high efficiency Photovoltaic effect Conduction band ↔ Material Silicon (µ-crystalline Si) Structure Valence band V Space Group F d-3 m Lattice parameter a=5.43 Å 10 E. Beckerel (1836) R. Ohl (1941) 11 ‚The Right Matertial for the Right Job‘ Functional Performance High turbine efficiency Long Lifetime ↔ Property Material Thermal resistance Y2O3-doped ZrO2 Temperature Structure Distance RQ ~ l k Space Group P 42/nmc 12 Application of Thermal Barrier Coatings X-15 Aircraft Cracks Erosion of coating Spallation of coating Melting of Nozzle Failure TBC on the internal surface of the XLR99 rocket engine nozzle Hilem & Bornhorst (1969) 13 Material Research in Thermal Barrier Coatings New Composite Materials New Structural Materials La2Zr2O7 YZS BC Vaßen et al. (2009) Pyrochlore La2Zr2O7 Vaßen et al. (2008) Perovskites ABO3 Space Group P m -3 m 14 Interplay between Materials –Properties-Microstructure-Functionality Materials: Y-stabilazed ZrO2, SrZrO3, La2Zr2O7 Preparation Techniques: Electron Beam Physical Vapor Deposition (EB-PVD) Plasma Spraying; Spray drying + calcination Microstructures: Distribution of micropores Orientation of microcracks; Compositional gradients Properties: Melting point, Thermal Expansion coefficient (TEC), Thermal conductivity, Thermal resistance, Phase Stability 15 Structural Characterization of Materials Mass Auger; EXAFS IR Raman Spectroscopic methods Atomic radius ~ 1Å 2Å Scattering methods Microscopic methods 45 µm X-ray Diffraction Neutron Diffraction Electron Diffraction Optical Microscopy Scanning Electron Microscopy (SEM) Transmission Electron Microscopy (TEM) 16 Cu – Ge Alloy Optical Microscopy SEM TEM E. Polatidis, N. Zotov 17 SCATTERING/ SPECTROSCOPIC kf, KEf, Ef METHODS Detector Source ki, KEi, Ei Sample k = mv impuls KE = ½ mv2 kinetic energy Ef = E i Elastic Scattering (Coherent) Ef ≠ Ei Inealstic Scattering (Incoherent) 18 Comparison of Radiations Particle Photon Mass (kg) 0 Charge Spin Magnetic Moment 0 1 0 Electron 9.109x10-31 -1 ½ -1.00 µB Neutron 1.675x10-27 0 ½ -1.04x10-3 µB Magnetic structures Wavelengths Photons l (nm) = 1240/E (eV) Cu Ka l = 1.5418Å ; E = 8.041 keV Electrons l (nm) = 12.25/V1/2 19 Energy of Neutrons Distribution of velocities for thermal neutrons (produced in neutron reactors) Cold Source Liquid H2 20 Energy of Photons Diffraction methods 21 SCATTERING METHODS X-ray scattering/ Diffraction X-ray photons Electron Diffraction Electrons Neutron scattering/ Diffraction Neutrons 22 Brief History of X-ray and Neutron Diffraction Röntgen (1895, Würzburg) discovered the X-rays (First Nobel Price in Physics in 1901) W. Coolidge; GE (1915) First rotating anode tube Philips (1929) First commercial rotating anode tube (-) (+) 23 Max von Laue, Friedrich, Knipping (1912, Munich) discovered diffraction from single crystal (Cu2SO4.5H2O) (Nobel Price 1914) Crystal Collimator Detector Photographic Plate X-ray tube Laue photographs Laue Conditions Laue Diffractometer Sharp diffraction spots 24 Modern CCD cameras for 2D X-ray diffraction registration MARCCD165 (Rayonix) Primary beam 1000 800 Intensity 600 400 200 0 20 25 Diffraction Angle 30 35 25 W. Bragg (1913/1914, Leeds) (Nobel Price 1915) Bragg law of diffraction, first X-ray ‚Diffractometer‘ Collimator Sample Detector (ionization camera) Norelco; USA (1948) First commercial X-ray Diffractometer Siemens (Brucker) Phillips (X‘Pert) Seiffert 26 Invention of Powder Diffraction P. Debye and P. Scherrer (1916/1917, Zurich) (P. Scherrer - Nobel Price 1936) Ag4(Sn,In) 27 Hannawalt, Rinn, Frevel (1938, Dow Chemicals) First powder diffraction patterns compilation Ce2(SO4)3 , 52-1494 Ce2(SO4)3 , 1941 ICDD Datebase >350 000 entries 28 J. Chadwick (1932) Discovery of the neutron (Nobel Price 1935) Schull and Woolen (1949) First neutron diffractometer 2D Detector Schull & Brockhouse (Nobel Price 1994) Neutron Inelastic Scattering Sample Chamber Neutron guide Monochromator schielding D1B, ILL (Grenoble, France) 29 Franklin, Crick, Watson, Wilkins (1953, Cambridge) Structure of DNA (Nobel Price 1962) J.D. Watson The double helix 30 The Role of Diffraction in Material Science I. Phase Analysis (Non-destructive) Metallurgy Intensity (counts) 1000 800 Mineralogy 600 Ceramics 400 200 40 50 60 70 80 Pharmaceuticals 2Q (degree) Archeology Phases present Quantitative phase analysis Lattice parameters Forensic studies Degree of crystallinity 31 II. Phase Diagrams Hägg et al. (1926) Ferrite (a) Austenite (g) Martensite 32 III. Processes in the Earths Mantle and Core Phase Diagram of Iron from Laser-Heated Diamond Anvil Cell XRD Experiments Mao et al., Science (1995) 33 Fe Phase Diagramme bcc (a) – e (hcp) Transition RT, 130 kBar (13 GPa) Fe+NaCl Powder No Gasket Mo Radiation Debye Method 1 Order Phase Transition Takahashi and Bassett, Science (1964) 34 IV. Development of New Materials Synchrotron Radiation, Diamond, UK Large volume change (3-5%) during cooling down to monoclinic zirconia at RT, which leads to cracks and failure after cycling. Addition of oxides to stabilize the tetragonal Zirconia at RT. Leoni & Scardi (2000) 35 V. Chemical Bonding Electron density – type of bonding Bond lengths Bond Angles Diffusion Pathways Development of Atomic Potentials Molecular Dynamics Simulations Search for new materials with specific chemical bonding Electron Density Distribution Experimental Electron Density Distribution Topological Analysis of El. Density A15-type Cr Metal Isolated ion Cr in Cr(CO6) Cortes & Bader (2006) Ishibashi et al. (1994) 36 VI. RESIDUAL STRESSES Origin: Mismach of TEC, Plastic Deformation, Phase Transformations Residual Stress Effects ● Growth of whiskers ● Fatigue • Stress-corrosion cracking • Crack initiation and propagation ● Undertstanding of structural failure ● Design of materials resistant to damage ● Performance of composite materials 37 Residual stresses in Al-Ti alloys after shot peening Diffraction methods for investigation of residual stresses are: Non-Destructive Phase-specific Depth-specific Withers et al. (2001) 38 Transformation Stresses in Ni-Ti Shape Memory Thin Films M A Kocker, Zotov et al. (2013) 39 VII STUDIES OF MICROSTRUCTURE (TEXTURE ANALYSIS) Pole Figures Diffraction methods measure the distribution of grains with different orientations Texture is a critical parameter: # Steels, Al-Ti alloys ↔ mechanical strength, formability # Mineralogical/geological sciences ↔ texture of rocks ↔ Deformation history # Thin Film Technology ↔ Growth modes; Strain accomodation; Physical Properties 40 Ionization Radiation Protection Alpha-particles (2P + 2N) Beta particles (Electrons) Gamma radiation Neutrons Personal protection measures 41 Radiation Attenuation Beer-Lambert Law Io I = Ioexp[-µ(E).x] = Ioexp[-µm(E)rx] I Degree of transmission(%): 100*(I/Io) x Degree of absorption (%): 100*(1 - (I/Io)) Alpha particles with 1 MeV energy - 100 % absorption in thin sheet of paper/polyethylene Beta particles (electrons) with 1 MeV energy: 100% aborption in 1200 cm air in 0.4 cm polyethylene 42 Absorption of X-rays Beer-Lambert Law I = Ioexp[-µ(E).x] = Ioexp[-µm(E)rx] X-rays µm ~ Z4/E3 !!! More difficult to attenuate high energy X-rays (gamma radiation) http://physics.nist.gov/PhysRefData/XrayMassCoef/tab3.html 43 Neutron abs. cross-section for E = 0.025 eV (Thermal neutrons) B, Cd, Xe, Hf have high abs. coefficients The neutrons absorption cross-sections do not depend on Z !!! 44 Degree of Transmission sA(N), cm2* µ(N), cm-1 (µ/r)X, cm2/g* µ(X), cm-1 Element Z Mass Density B 5 10.8 2.5 2x10-21 279 4.0 10.0 Ni 28 58.7 8.9 2x10-24 0.274 79.5 707.0 ________________ * E = 6.868 keV; l = 1.808 Å µ(N) = (NA/M)rsA Degree of Transmission (%) = 100*(I/Io) = 100*exp(-µx) x = 1 cm Neutrons X-rays B 0 Ni 76 0.0045 0 45 Basic Recommended Literature ● Modern Diffraction Methods Eds. E.J. Mittemeijer, U. Welzel, Wiley VCH 2013 ● Fundamentals of Materials Science E.J. Mittemeijer, Springer-Verlag, 2010 ● X-ray Diffraction by Polycrystalline Materials R. Guinebretiere Wiley, Online Library, 2010 http://onlinelibrary.wiley.com/book/10.1002/9780470612408 ● Understanding Materials Science: History, Properties, Applications. Rolf E. Hummer New York: Springer Verlag, 1998. ● Diffraction Methods in Material Science Ed. J. Hasek Nova Science Publishers, 1993 ● X-ray Diffraction W.A. Warren Dover Publications, 1969 ● X-ray Diffraction in Crystals, Imperfect Crystals and Amorphous Solids A. Guinier Dover Publications, 1994 46 Useful Links www.iucr.org International Union of Crystallography http://icsd.ill.eu/icsd/index.html Inorganic Crystal Structure Database http://www.icdd.com/ International Centre for Diffraction Data http://www.nist.gov/srm/index.cfm NIST Standard Reference Materials http://www.ccp14.ac.uk/ Free crystallographic software database http://www.webelements.com/ Physical/Chemical Information for all elements http://www.cryst.ehu.es/ Bilbao Crystallographic Server 47 Technical Issues # List of participants # Scientific Calculator; Drawing Tools necessary for the practicals # After each lecture, a PDF file with the lecture will be uplaoded on the Internet site of the institute # Taking videos during the lectures not allowed # Online registration through the LSF System before the Exam is compulsary https://lsf.uni-stuttgart.de 48 http://www.uni-stuttgart.de/mawi/aktuelles_lehrangebot/Lehrangebot.html 49 Practicals Room Start 2P4 27.10.2016 Time 15:15 – 16:45 50