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Shanghai Shanghai Microsemi Semiconductor Co., Ltd. Feb 2011 1 Shanghai Company Profile • Located at Xin Zhuang, Shanghai, China • Established in September 1995 • 100% owned by Microsemi Corp in Dec 2007 • 4” Wafer Fab with monthly output 60K pcs, 80% utilization rate Feb 2011 2 Shanghai Products Portfolio • GPP Chips • Finished Goods Feb 2011 3 Shanghai Products Tree Finish Goods Diode Bridges GPP Diode Modules Single-Phase Rectifier Bridges Diode Modules FRED Modules High Voltage Stack Diode 3-Phase Rectifier Modules 3-Phase Rectifier Bridges SCR Modules Rectifier+SCR Modules Feb 2011 4 Shanghai Microsemi Shanghai ’s Technology Advantages Feb 2011 5 Shanghai Passivation techniques Star Die Construction Process P+ N N+ Diffused wafer (Open Junction) P+ N N+ P+ N N+ P+ N N N+ Diffused wafer Grooves etching Grooves etching + + + Silicone rubber protection Glass layer on etched grooves SIPOS P+ + + Glass layer on etched grooves Quality rating Feb 2011 Low end Low quality Low end Low quality Medium quality Better than medium quality 6 Shanghai Microsemi’s 5-Star Passivation P+ Silicon nitride layer N N+ = Silicon Nitride & Glass passivation Microsemi uses the process for all hi-rel discrete devices Process : Grooves etching + Silicon Nitride + glass layer on etched grooves Quality rating: Highest quality process Feb 2011 7 Shanghai Advantages of SMSC’s GPP chips • Technology coming from Microsemi Corp’s Hi-Rel processing • Unique multilayer passivation ensure excellent high temperature characteristics and passing 200C HTRB test • Die size from 0.050” Sq to 0.672” Hex High purity evaporated metal ensure a LPCVD growth layers strong plus glass passivation metallurgical bond and provides extremely low contact LPCVD : Low Pressure Chemical Vapor Deposition resistance Feb 2011 8 Shanghai Double Isolation Technology Advantages: Feb 2011 GPP Chips -- SMSC’s New developed Passivated Double Isolation Chips 9 Shanghai FG’s Release to Market (RTM) Procedures SMSC SMSC/Sub-con SMSC Die receiving inspection Die qualification 1. Visual examination 2. Electrical inspection 3. HTRB 1. 2. Visual / Electrical inspection FG inspection 1. Visual / Electrical inspection 2. Reliability tests (next slide) Assembly Finished Goods (FG) 1. Visual/Electrical 2. Stamping 3. Reliability tests R T M REPEATEDABILITY TRIALS Feb 2011 10 Shanghai Reliability Tests Plan Test Description Purpose Device Under Test 1 High Temperature reverse Voltage Burn-in Determine the effect of bias and temp on the device over an extended period of time Die & F.G. 2 Autoclave Determine the effect of temp, humidity & pressure on the device over time, unbiased F.G. 3 High temperature storage test To accelerate failure mechanisms which are thermally activated through the application of extreme temp, unbised F.G. 4 Temperature Cycling Determine the effect of temp on Material Thermal Mismatch F.G. 5 Intermittent Operating Life To evaluate the bulk stability of the die and to generate defects resulting from manufacturing aberrations that are manifested as time and stress-dependent failures F.G. 6 Reverse Energy test Application test for high voltage diode High voltage diode 7 Welder test Application test for UFT modules UFT Modules Feb 2011 11 Shanghai Reliability Tests Test Description Test Conditions High Temperature Storage Life(HTSL) Ta = 150 ℃, T=48H, No bias Temperature Cycling Test(TCT) HOT Ta=Tvjm T= 30mins, COLD Ta=Tvjl T= 30mins, TRANSFERRING ≤ 10secs, Cycles=10 Pressure Cooker Test (PCT)—(Plastic package) 15P.S.I @ 121℃, T=48H High Temperature Reverse Bias(HTRB) Tj=150℃, VBR=80%VRRM, T=96H Intermittent Operating Life(OP-Life) Ton = Toff = 5minutes, or Ton =From Tj= 25+/-5 ℃ to Tj =150+0/-10 ℃, Toff= From Tj= 150+0/-10 ℃ to Tj =25+/-5 ℃ Feb 2011 12 Shanghai Single Phase Bridge Rectifiers Specs: Io = 0.5~50A STD VRRM =200 ~ 1000V Typical Applications: GBJ、IH、KBJ Series: Induction Heater/Home Appliance/Switching Power/Industrial Power Controller GBU、GBL、KBP Series: PC Power/LCD-TV/Industrial Power Controller GBPC & GBPC-W Series: Welder/Air-condition/Communication Power Supply/Industrial Power Controller Feb 2011 13 Shanghai High Voltage Stack Diodes • Plastic case UL flammability recognition 94V-0 • Replacement of Philips parts (e.g. BYX134GPL) • Using SMSC’s unique passivated GPP chips • High voltage up to 6KV GPP chips • High maximum operating temperature • Application: Ignition systems; High voltage coils; X-ray system; Microwave system, etc. Business Partners: Federal Mogul Delphi Eldor MAIN ELECTRICAL PARAMETERS VRRM / kV IF(AV)/ mA IFSM/A VF/ V PKG DIMM BYX134P 4 10 30 5.00 DO-15 MSHV40P 4 10 30 5.00 DO-41 TYPE Feb 2011 14 Shanghai FRED Modules Ultra Fast Recovery Epitaxial Diodes • • • • • • Feb 2011 Common cathode configuration Epoxy Potting body Low Leakage Current Low Forward Voltages 150℃ Operating Junction Temperature RoHS Compliance CODE VRRM VF IF Trr UFT20040CT 400V 1.1 V 100A 75ns UFT20060CT 600V 1.2 V 100A 75ns 15 Shanghai 3-Phase Bridge Rectifiers MT Series 35 to 50 Ampere Current Rating 800V to 1800V Reverse Voltage Rating Direct Replacement to IXYS & IR parts Typical Applications: UPS, Industrial Power Controller, Input rectifiers for PWM inverter, Battery DC power supplies High-frequency Switching Power Supply Feb 2011 16 Shanghai 3-Phase Bridge Rectifiers Type Frame Remark Framework: Aluminium Copper Clad Laminate MT3516A MT3516 Feb 2011 The lower Case-temperature, the higher efficient, the better reliability, and the longer lifetime Framework: Aluminium based Case 17 Shanghai 3-Phase Bridge Rectifiers Feb 2011 Brand Type Rthj-c(℃/W) MSC MT3516A 1# 0.73 MSC MT3516A 2# 0.70 (A) Vxx36-16 1# 1.76 (A) Vxx36-16 2# 2.04 (B) 36Mx160 1# 2.70 18 Shanghai Power Diode Modules Double Moat Structure Quality Assurance DGP Chip DGP design would improve the reliability and performance Assembly Technology SMSC’s New developed Passivated Double Isolation Chips Inside 100% HTRB Test for Each Lot -- “Vacuum + H2” Multi-Gas Brazing Technology -- Brazing with DBC for excellent thermal distribution -- Ultrasonic scanning to ensure reliable brazing quality -- High insulation voltage ≥ 3000V -- Vacuum Welding Technology -- Voidage: <2.5% -- X-ray Whole Body Scanned Feb 2011 19 Shanghai Power Diode Modules Diode-Diode Modules CODE CIRCUIT VRRM IF 36A-120A MSKD 165A-200A 250A-300A MSAD 800V-1800V 350A-400A 500A-600A MSCD 800A Feb 2011 PKG D1 D2 D3 D4 D5 D6 20 Shanghai Power Diode Modules Rectifier Modules CODE CIRCUIT VRRM ID PKG 30A-50A M1 MSD 800V-1800V 52A-75A M2 100A-200A M3 Feb 2011 21 Shanghai Power Diode Modules Applications -- DC Power Equipment -- Inverter -- Battery Charger -- DC Motor Power Supply -- Welding Machine -- PWM Converter Rectifier Nov 2010 22 Shanghai New product Promotion 60EPS Series •High Reliability & High current capacity •Low Leakage Current •Low Forward Voltage •150℃ Operating Junction Temperature •ROHS Compliance •Replacement of IR Parts •The official approval document of 60EPS by APC of Schneider Denmark. Applications -- Input rectification -- Output rectifies which are available in indentical package outlines -- Industrial Level MAIN ELECTRICAL PARAMETERS TYPE VRRM / V IF(AV)/ A IFSM/A VRSM/ V 60EPS12 1200 60 1100 1300 60EPS16 1600 60 1600 1700 PKG DIMM TO-247AC Feb 2011 23 Shanghai New product Promotion ——3-phase Rectifier Modules MSDM Series M3-1 Thin modules (17mm high) M2-1 • • • • • Application --Three phase rectifiers for power supplies --Rectifiers for DC motor field supplies --Battery charger rectifiers --Input rectifiers for variable frequency drives Feb 2011 Glass passivated chip High Reliability Superior thermal conductivity Blocking voltage:800 to 1800 V Heat transfer through aluminum oxide DBC ceramic isolated metal baseplate CODE IF 50~100A MSDM 150~200A CASE M2-1 M3-1 24 New product Promotion ——Diode Modules Shanghai D1-1 MSCD-B/MSAD-B/MSKD-B Series • • • Blocking voltage:800 to 1800V Heat transfer through aluminum oxide DBC ceramic isolated metal baseplate Glass passivated chip D2-1 Application • • • Non-controllable rectifiers for AC/AC converters Line rectifiers for transistorized AC motor controllers Field supply for DC motors Feb 2011 Circuit MSCD-B MSAD-B MSKD-B CODE 3 2 1 3 2 1 3 2 1 MSCD-B MSKD-B MSAD-B IF CAS E 36A-120A D1-1 165A-240A D2-1 25 Shanghai New product Promotion ——Thyristor Modules MSTC/MSFC Series T2/F2 • • • • • • T1/F1 Isolation voltage 3000V High surge capability Glass passivated chips International standard package Simple Mounting Heat transfer through aluminum oxide DCB ceramic isolated metal baseplate Circuit Application • • • • Power Converters Lighting Control DC Motor Control and Drives Heat and temperature control MSTC 1 2 3 6 7 5 4 MSFC 1 2 3 5 4 Feb 2011 26 Shanghai New product Promotion ——3 phase Rectifiers+SCR Modules MSDT Series • M4 M5 Three Phase Diode and a Thyristor Isolation voltage 3000V High surge capability Glass passivated chips Simple Mounting Isolated Module Package • • • • • Application • • • Inverter for AC or DC motor control Current stablilzed power supply Switching power supply Case MSDT75 M4 MSDT100 M4 MSDT150 M5 MSDT200 M5 Circuit 7 6 1 2 0 5 Feb 2011 CODE 4 3 27 Shanghai Power Modules Cross Reference Guide (partial): 3-phanse modules Diode modules Thyristor/Thyristor modules Thyristor/Diode modules Microsemi Semikron IXYS MSD75-16 SKD82/16 VUO82-16N07 MSD100-16 SKD110/16 VUO110-16N07 MSD160-16 SKD160/16 VUO160-16N07 MSD200-16 SKD210/16 VUO190-16N07 MSDM150-16 / VUO162-16N07 MSDM200-16 / VUO192-16N07 MSCD100-16 SKKD100/16 MDD95-16N1B MSCD165-16 SKKD162/16 MDD172-16N1B MSCD250-16 SKKD260/16 MDD220-16N1B MSCD400-16 SKKD380/16 MDD312-16N1B MSTC25-16 SKKT27/16 MCC26 MSTC60-16 SKKT57/16 MCC56 MSTC110-16 SKKT106/16 MCC95 MSTC160-16 SKKT162/16 MCC161 MSFC25-16 SKKH27/16 MCD26 MSFC60-16 SKKH57/16 MCD56 MSFC110-16 SKKH106/16 MCD95 MSFC160-16 SKKH162/16 MCD161 * For Reference Only Feb 2011 28 Shanghai Power Modules Cross Reference Guide (partial): Three Phase Diode + a Thyristor 3-phanse modules Diode modules Microsemi SanRex MSDT75-16 DFA75BA160 MSDT100-16 DFA100BA160 MSDT150-16 DFA150AA160 MSDT200-16 DFA200AA160 MSDM50-16 DF50AA160 MSDM75-16 DF75AA160 MSDM100-16 DF100AA160 MSCD60B-16 DD60KB160 MSCD100B-16 DD100KB160 MSCD165B-16 DD160KB160 MSCD240B-16 DD240KB160 * For Reference Only Feb 2011 29 Major Customers Feb 2011 Shanghai 30 Shanghai Quality System • ISO 9001:2008 • ISO 14001:2004 Feb 2011 31 Shanghai Quality System • RoHS Compliance • REACH Compliance • UL Approved Feb 2011 32 Shanghai Thank You Shanghai Microsemi Semiconductor Co., Ltd. 203 Shen Nan Road, Shanghai, 201108, PRC Website: http://www.smsemi.com Email: [email protected] Sales : 0086 - 21 - 6489 - 6650 Feb 2011 33