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UNESCO-NIGERIA TECHNICAL & VOCATIONAL EDUCATION REVITALISATION PROJECT-PHASE II NATIONAL DIPLOMA IN CIVIL ENGINEERING TECHNOLOGY CIVIL ENGINEERING CONSTRUCTION I COURSE CODE: CEC105 YEAR I- SEMESTER I THEORY Version 1: December 2008 TABLE OF CONTENTS Week 1 Building Component Week 2 Site Preparation Week 3 Method of Setting Out Wee 4 Excavations Week 5 Foundations Week 6 Damp Proofing, Sub-Structural Works, Rising and seepage of ground and underground water Week 7 Floors Week 8 Walls Week 9 Brick Bonding Week 10 Partition Walling Week 11 Stairs/Staircase Week 12 Roofs Week 13 Flat Roofs Week 14 Slates Week 15 Suspended Ceilings System WEEK 1 COURSE: CIVIL ENGINEERING CONSTRUCTION 1 1.0 BUILDING COMPONENTS 1.1 Explain the term Building Component To understand and to be able to explain the term building component. It will be necessary to take cognizance of the following definitions: BUILD – This is to make by putting elements, parts or materials together to form something. CONSTRUCTION – This is the putting together and assembling of elements and material in other to erect or build a structure. BUILDING – This is the act of constructing houses. COMPONENT – This is a word that describes an element, part or materials that contribute to the formation of a structure. From the above definitions, it could be stated that Building Components are structural elements or materials that can be assembled, by the following approved construction procedures and rules, to make up or form a building. The components to be used depend largely on the purpose of the building (i.e. residential, factory or recreations, etc.). high-rise building. Examples of building components are foundation floor, wall ceiling, roof, doors, windows, etc. A building is so called because of the assemblage of most of these components. Absence of some of these component parts depending on the purpose of the building, will render it incomplete, structurally waste and inhabitable. E.g. imagine a building without a foundation, walls or roof, will be as good as piece of land with first farmers a tree without root, man with 1.2 Enumerate the building components, e.g. foundation, floor, wall, ceiling, roof, fenestration, doors, windows, stairs, etc. Foundation Columns Floor Slabs Wall Ceiling Roof Fenestration Doors Windows Stairs Chimney 1.3 Identify the different functional requirements of building components The component parts or materials that make up or forms a building are normally designed to perform some specific function or for a specific purpose in the building. Part from the beautification of the structure, building components should perform some certain functional requirements as identified below: 1. Foundation: To safety its objectives, foundation must be designed to satisfy certain requirements as to provide suitable support and stability for the structure. To safety sustain and transmit to the combined deal, imposed and wind loads in such a manner as not to cause any settlement or other movement which would impair (weaken) the stability or cause damage which or any part of the building or any adjourning building. - It must be taken down to such a depth as to safeguard the building against the swelling shrinkage and or freezing of the subsoil (especially on clay soil). - It must be constructed to be capable of resisting any sulphates attack and any deteriorate (harmful) matter present in the subsoil. 2. Floor: The floor structure must fulfill several functions and design considerations as follows: - Provision of a uniform level surface; except in specified cases for drainage purposes, floors are normally designed and constructed to serve as a horizontal surface to support people and their furniture, equipment and machinery. - Sufficient strength and stability: The floor structure must be strong enough to safety support the lead load of the floor and its finishes, fixtures, parathions and services and the anticipated imposed loads. This is largely dependent on the characteristic of the materials used for the floor structure such as timber, steel or concrete. It is also expected that the floor should be stiff and remain stable and horizontal under the dead half of the floor structure and the imposed loads. For stability there should be adequate vertical support for the floor structure and the floor should have adequate stiffness against gross deflection under load. Providing reinforcement where necessary. - Exclusion of Dampness from the inside of a building (Ground floor), There is usually an appreciable transfer of moisture from the ground to the floor. To prevent this depends on the nature of the subsoil. A concrete slab could be used on a gravel coarse grained sand base where the water table is relatively below the surface. A water concrete slab, where the subsoil is clay base. - Thermal insulation (properties): The ground floor should be constructed to minimize the transfer of heat from the building to the ground or the ground to the building. The hand core and the damp proof membranes will assist in preventing the floor being damp and feeling cold and so reduce the transfer of heat. In some cases the floor could be insulated against excessive transfer of heat. - Resistance to sound transmission and absorption (sound insulation), Timber floors will more readily transmit sound than a mass concrete floor, so the floors between dwellings (upper floors) are generally constructed of concrete. The reduction of impact sound is best affected by a floor covering sound as carpet that readers the sound of footsteps on either a timber or a concrete floor sound absorption of floor can also be improved by carpet. - Resistance to fire:- Timber floor provides lesser period of resistance to fire than a reinforced concrete floor. Upper floor should be constructed to provide resistance to fire for a period adequate for the escape of the occupants from the building (normally 1 to 6 hours). 3. Wall: Classification and design conveniently divide into two categories; external and internal construction. Most external walls support the upper floors and roof and most external wall are self-supporting only functioning as a means of dividing space for the building into rooms and coo pertinent it must also fulfill other design consideration as: Strength and stability, the wall should sagged by carrying its own weight and the structural loads placed upon it. The strength of the wall will depend on the strength of the material of the wall and the thickness it can carry. The stability of a wall may affect by foundation movement, eccentric loads (floors/roof) acting on the centre of the wall the thickness, lateral forces (wind), and expansion due to temperature and moisture changes. To assist weather, particularly during cold and the exclusion of rain This depends on the exposure of the wall to wind. The behaviour of a wall excluding wind and rain will depend on the type of material used in the construction of the wall and how they are bonded. This wall must be designed so that the rain is not absorbed to the inside force of the wall, by making the wall of sufficient thickness, and by applying an external facing of rendering, or by building cavity wall. Resistance to sound transmission and sound abortion, the wall should be designed to resist the impact of noise. Sound is transmitted as airborne sound and impact sound. Example of airborne sound from radio and voices. Example of impact sound is slamming of a door or footsteps on a floor. The heavier and more degree the material of the wall, the more effective it is reducing sound. Insulation against impact sound consists of some absorbent materials that cushion the impact of carpet on a floor. Durability: The wall is designed with due regards to the exposure of the wall to driving rain and with sensible….. it should be durable for the anticipated life of the building and should require little or no maintenance repair. Fire Resistance and thermal properties: The wall should be resistance to collapse, flame penetration and heat transmission during a fire (normally 1 – 6 hrs). to maintain reasonable and economical conditions of thermal comfort in building, walls should provide adequate insulation against excessive loss or gain of heat, have adequate thermal storage capacity – lightweight materials are used where loss of heat will be encountered. While dense materials are used in continually heated buildings. Roof: The structure is designed principally to prevent penetration of inclement (severe) weather and to provide and adequate barrier against heat loss. Other considerations include an adequate appearance, the facility to absorb thermal and moisture strength and stability to accommodate maintenance and rain loads expatriate. Door: the Fundamental purpose of a door is to provide access into or out of a building and between the various compartments within a building. Additionally, the following functions are to be fulfilled, the extend depending on the building type and purpose; the door should be designed to have sufficient strength, shape and stability so as to provide adequate security and privacy. A door should also function in excluding weather (wind and rain), containing some waterproofing properties. Door also act as barriers against fire, sound and thermal movement. Window: The functions of a window are to admit daylight, provide natural ventilation and to exclude wind and rainwater. It also acts as thermal and sound insulators. In some circumstances, the view from a window provides an important function as relief and pleasant relaxation from daily internal routine (view). It contains some fire resistance properties and can act as a means of escape in case of fire outbreak. Stairs: A stairway is initially designed to provide an effective means of access between different floor levels. A secondary function of considerable importance to provide a practical escape route in the event of fire. WEEK 2 SITE PREPARATION Before the commencement of actual building construction, there is the need to conduct certain preliminary site activities. This is to enable the building team have foreknowledge of a site. Some activities which preceded the actual building construction are Site investigation ( ) and organization (layout) Site welfare facilities Storage and protection of materials Site fencing and hoarding Site clearance and excavation Leveling and setting out Ground water control. 1. Site Investigation and Organization – A preliminary examination or survey of the job is made during the designing and post-designing stages of a project. The survey enables the contractor or the engineer to precisely have an idea about the site and assess if there are peculiar problems to the proposed contract. It is this initial understanding of these problems that the engineer will use to design the building to suite the site. Similarly, the contractor could plan and organize his activities, sufficiently to achieve success and minimize time. This is done by producing a site layout plan and placing equipment and materials in specific positions for easy reach, handling and utilization. Provision of services during site organization to a building site maybe temporary where the work is transient (short period), e.g. construction of highways. Elsewhere the services will be a permanent necessity and should be installed accordingly to avoid repeating the work, e.g. building construction. It is often advantageous to the contractor to provide these services particularly electricity and water, from where permanent installation could be mace. Other temporary services may include access to site, watchman services, dust control (by watering ground area), site clean (debris clearance), etc. SITE LAYOUT PLAN Existing Building Main Road Canteen Sub-Road Access Road Watchmen Bush Dumper Watchmen Aggregate and Sand Store and Storage Mixer PROJECT Crane men Dressing Room Tech. Room Engineering Room Clinic Toilet Some considerations to be given by the contractor during reconnaissance and layout prior to constructional works are (a) Availability and means of access to the site whether by road, rail or waterway. (b) Availability of suitable materials/equipment and spare available for erecting plant and or storing materials around the site. (c) Availability of space to erect temporary site offices and welfare facilities. (d) The effect of vibration on adjacent structure when the construction involves using heavy/massive equipment (e.g. in piling) should be considered. (e) The availability of water and power supply should be ascertained and the rate of payment investigated. (f) Knowledge of the nature and type of soil, and the level of water table is important as the way necessitate subsoil drainage and cause flooding. (g) The local planning authorities should be approached to ascertain whether there is any special or significant restriction which could adversely affect the development of site (e.g. underground cables). (h) Valuable information can be obtained by talking with the local inhabitants of the area. (i) Any special condition that may limit work in anyway should be noted and taken care of e.g. weather or climatic condition. 2. Subsoil Exploration (Trial boreholes) – Trial boreholes to determined the nature of a subsoil is an important part of an early site investigation. The building design and structural loading can be related to the detailed and thorough examination of the subsoil bearing potential (ability to withstand load). Preliminary examination may be with trial pits excavated by spade or a hand anger. When more detailed information is required, a powered anger is more effective. The depth of boreholes can be several meters deep for high rise buildings, and boring can be at random or regular intervals. Samples of subsoil can be extracted loose or distorted, or undisturbed in steel tubes. They are recorded on a borehole log, and samples are then taken for laboratory analysis to establish the moisture content, bearing capacity and chemical composition. 3. Site Welfare Facilities – The provision of shelter and accommodation for taking meals and deposition of clothes is a basic requirement on all sites. The builder should provide a hut for workmen so that meals and short rest can be taken, and also for storage of clothing not required for work during the day and protective clothing at night. The mass room or canteen should be convenient for washing facilities. Adequate wash basins, troughs and showers with soaps and towels are required. (an isolated sanitary facility with water closets is also required). Provision for first aid is also very important, and every contractor must provide first-aid accommodation to include a couch, stretchers, bandages, blankets, equipment, etc a trained person in first-aid treatment is to be available on site during working hours. 4. storage and Protection of Materials – Materials such as cement, timbers, bricks and blocks should be protected from weather by storing in a shed or well stacked in a suitable position on the site, where they will not be liable to damage and are adequately protected. Electrical and plumbing (sanitary) fittings should be kept in a locked shed to avoid theft or breakage. Proper storage is necessary because saturated cement with time sets and becomes hardened resulting to wastage. Saturation also affects the mortar or concrete strength. Water is readily absorbed by timber causing deformation and rot, this should be avoided. A saturated brisk or block will be very difficult to handle. They should be well protected. 5. Site Fencing and Hoardings – A permanent fence or a temporary hoardings will be required around the site. This is a barrier made of block wall, wooden or mental stalk or rail or wire in some cases used old zinc to provide security and protect equipment and materials, and to keep out intruders. It also protections the ugly sight of construction and preserves the beauty till completion. The hoardings are removed after the completion of the project. The hoardings should be well erected and in sage order so as not to cause injury to workers or passé. 6. Site Clearance excavation to soil – The site should be cleared of the bushes, shrubs, trees, etc. which are on the building position and around the storage and temporary facilities area. The roads should be grubbed up and completely removed. Before any building is erected, it is essential that the area to be occupied by the building has the vegetable top soil removed from site completely or placed on one side, and spread level over areas after completion of the project to provide gardens. The organic content of the vegetable soil may be injurious to concrete, and so it should never be used for backfilling, or making up levels under the building. The path of excavation of topsoil is normally 150mm. Leveling, land clearance and stripping of the topsoil are all easily achieved with a bulldozer. 7. Ground Water Control: - Excavation and sample boreholes frequently reveal and locate a level of saturation within a few meters below the surface. This is known as the water table and it varies with season. Excavation below the water table will be difficult and the strength of any concrete placed in water will be seriously affected. A pre- knowledge of this fact helps the contractor to be equipped and prepare with his diesel powered water pump for the temporary removal of water during excavation and concreting. 8. Setting Out and Leveling – After the stripping of the topsoil and general site leveling, it is important that the structure is built in the correct position as shown on the architect’s drawings. The position of a building is marked out with string lines and pegs to indicate foundation trenches and walls. The frontage line (building line) is an imaginary line shown on the site plan, or determined by the local authority, set back from the centre line of the road way. WEEK 3 METHOD OF SETTING OUT There are three main methods of setting out 345 method Builder’s square and Theodolite methods (a) 345 Method - This is based on the mathematical principle that any triangle with the sides in the ration of 345 is a right angle. The method is as follows first you determine the building line and established one corner of the building by driving a peg at that point. A tape is used to measure a distance of 3m along the building lien and a second peg is established with a nail on top. The ring of the tape is held over the second peg with the 12m mark of the tape. With an assistant and with the 3m mark of the tape around the corner peg, the tap is then stretched out to give the position of the third peg at 7m mark. Now a line can then be extended through third peg to give the width of the building. The line extended should be perpendicular or 900 to the building line. The above procedure is also carried out for the rest corners and any possible intersection within the building. To check the accuracy of the four-sided figure formed, the diagonals should be measured to be equal in length. 0.12m 3m P2 7m P1 Building line a P3 a The diagonals (a)(a) should be equal in length to ascertain the accuracy of the setting out operation. (b) Builder’s Square Method This is similar to the 345 method, but in this case instead of using a tape a steel builder’s square or a large timber square and a line are used to establish the squareness of the corners. Two pegs (P1,P2) with nails at their tops are driven along the building line. One at the corner. A line is then held along the two pegs tied at P1 going round the corner peg P2, the building’s square is then held with its external angle point at nail of the corner peg, while the line on P1, P2 is touching one entire side of the square. This line is then pulled round P2 to touch the other entire side of the builder’s square. Holding the line firm a third peg is the driven down where the line touches the top of nail of P3. TIMBER SQUARE STEEL SQUARE Nail Builder’s Square String line Ranging line P3 5 P2 P1 P1 P3 4 3 P2 Timber peg Building line Diagonal should be equal (c) Theodolite Method This is the most accurate method of setting out of buildings. It involves using a surveying instrument called the Theodolite. The theodolite is equipped with a telescope and cross hair for sighting and ranging, with an internal graduated readings in degrees for establishing bearings (horizontal and vertical angles). The method is as follows A E F B Building line H C G I. Mount and set the instrument at point A, sight the telescope, range and peg out E and B to establish the building line. ii. Turn the theodolite screws and adjust the degree readings to 0.00. Turn the telescope of the instrument on the tripod stand towards the right axis until you can sight 900 00” wide. The instrument clamp sight the telescope and range to established and peg out points F and C. iii. Transfer the instrument to point C, and follow the same procedure at A, range A and F, set the angle 0.00”, turn towards the right axis to sight and obtain 900 and to establish points G and D. iv. Point H could be established by using a measuring tape. WEEK 4 EXCAVATION Excavation in building construction is simply the act of removing or digging out earth (soil) from the ground for the purpose of laying foundation, construction of floor, basements, etc. The earth is originally dug up to specified depth, width and length. The technique of excavation is largely determined by sensitivity of the site to vibration, intensity of work, availability of plant and the subsoil composition. There are basically two methods of excavation, the manual method and the mechanical method. The manual method involves the use of hand tools such as spades diggers, hand augers, pickers (rakes) and other manual implements for the purpose of excavation. The manual method is regarded as a cheap means of excavation, it is virtually obsolete and time consuming. The method can be used only in very small buildings, e.g. garages or house extension, where the site is inaccessible to excavating plant, and where archeological remains are discovered and particular care is necessary. The method is also used for trimming excavations by mechanically means where outward projections and deviations are specified. The mechanical method is a process of using mechanical plant and equipment for excavation. This use of mechanical plant and equipment saves considerable man-hours, and are standard features on all sites. The type of plant varies with the nature of work and the different construction stages. Plant can commonly be used for a. Striping clearance and light demolition b. Striping of top soil c. Trench excavation d. Basement excavation The principal types of plant machine used for excavation are a. Bulldozer b. Loader/backhoe b. Loader/Backhoe (Backacter) – The backachter/loader has on one end a toothed bucket and hydraulic boom which extend out and excavate towards the cab. This end is used mainly for excavation of trenches, basement and ditches. The other is equipped with a faceshovel loader for loading excavated loose earth into a dumper, a tipper or lorry. c. Scrapper – The scrapper contains a larger bowl with covered cutting edge for stripping soil. It is used in very large sties, airfield of highway. Bowl Drop d.p.r Cutting edge d. Dragline/Grab Crane – Where the volume of excavation is large, the crane- mounted dragline is preferred. The bucket is swinging forward to penetrate the subsoil and dragged back towards the cab. Deep excavation into granular soils is more effective with a grab or „clamshell‟. EARTHWORK SUPPORT When excavations (trench) are dug in water saturated soils, it is important to provide supports to the side of the excavation. This is done to prevent the walls from caving-in (collapse) causing severe injury or death to those required to work inside the trench. Apart from causing injury and death, it will be additional cost to the builder to re-excavate and renew the damaged work in the trench. Should the sides support collapse, timber and steel are normally used for trench. The process of supporting trenches is generally termed “planking and strutting”. The amount of support, side and system of arrangement of the various timers depends on a. The type and nature of subsoil to be supported b. The depth of excavation. c. The length of time the trench is to remain open d. The time of year or climatic conditions prevailing when the trench is excavated. Timber is often the most convenient material for shallow trenches. Steel interlocking polings are often used for deep water-logged subsoil. Adjustable steel struts are also more convenient and have considerable reuse value for all depths of excavation. The timbering members used in trench support are as follows i. Poling board – There are of 1.0 to 1.5m in length to suit the trench depth, and they vary in cross-section fro 175 by 35mm to 225 by 50mm. They are placed vertically and against the soil of all the sides of excavation. ii. Wallings – These are longitudinal members running the length of the trench and supporting the poling boards. They vary in sizes from 175 by 50mm to 225 by 75mm. iii. Struts – These are usually squared timbers, either 100 by 100mm or 150 by 150mm in sizes. They are used to support the wallings, which in turn holds the poling boards in position. Adjustable steel struts are also in great use. iv. Sheeting – These consist of horizontal boards abutting one another to provide continuous barrier when excavating in loose soils and common size for the sheeting is 175 x 75mm and there is overlap of about 150mm at the point of connection between two stages. Alternatively, steel interlocking poling with adjustable steep struts are used. Wedge Poling Strut Sheeting Timbering in loose subsoil Adjustable Steel Strut In moderately firm ground, the timbering consists of a series of poling boards which are widely spaced at about 60mm centres, supported by wallings and struts. In shallow trenches, the poling boards would probably only be needed at the about 1.8m centres with each pair of poling board strutted individually with a single strut and no walling. Poling Board Walling Strut Timbering in Moderately Form Soil In loose or saturated soil, a continuous horizontal sheeting supported by pairs of poling boards and struts about 1.8m may be used. Alternatively, a continuous length of poling boards or runners supported by walling and struts may be used. If the trench exceed more than 1.5m in depth, it is necessary to step up the timbering so that the lower stage fits inside the upper section. CONTROL OF GROUND WATER IN AN EXCAVATION There are several methods available for controlling ground water during excavation work. Some of the methods deals with lowering, while others involves water exclusion from the site. Some of the methods employed in the control of ground water during excavation work include i. Plumbing Method ii. Dewatering iii. Electro osmosis iv. Grouting v. Soil stabilization 1. PUMPING FROM WELL OR (SUMP) Pumping from sump is the most used for used of ground water control since it is economical to install and maintain and can be applied to all types of ground conditions. The only problem is of the movement of the soil due to settlement and there is also the risk of instability at the formation level of the excavation. Where the excavation goes through permeable soil and continued into impermeable soil, it is better to form a drain at the line of interception to carry water in the sump. With this system a sump is constructed at one corner of the site which forms a well point continuous pumping of water. The pump which is mounted on the ground level has one disadvantage due to imitation in the design of suction lift to some types of pumps. The suction lift of most pumps is at 7.5m – 9m. For deep excavation where the depth exceeds 9m, the pump will have to be placed in the excavation or on a level suitable for the suction lift. 2. DEWATERING This consists of lowering the water table over the area of the site and is satisfactory for depths up to 16m, it is particularly suitable where running sand is encountered for once the water has been removed in the ground, the sand become relatively stable. The equipments used for the separation comprises of i. Jetting pump, for driving down the well points ii. Suction pump iv. Rises pipe. iii. Header pipe and The operation of dewatering is carried out by first jetting the well points into the ground, this is done by securing each well points to 38mm diameter riser pipe at the top of which there is a connection by a hose to the jetting pump. The assembled well points are held on the ground and the pump operator delivers water under pressure until the point penetrates the ground. The well points on reaching the desired depths, the points are “sounded in” the hose of the top of the well point is determined from the jetting point and attached to 150mm diameter header pipe has coupling joint at 760mm 1m intervals so that rises can be jointed at this spacing. For dealing with large volume of water in loose ground or lose sand. The equipment can be used for 2 main types of work. i. The ringing system ii. The progressive system for trenching. i. Ringing System – In this system, the building site is encircled with needle points and for single stage work, until permit building work to be done at depth up to 6.5m where excavation of 9m – 12m are required 2 stage work is adopted. For this, the top are in dewatered and excavated first, the area is then ringed at this intermediate stage for dewatering the corner depth. ii. Progressive System – This is suitable for dewatering along the line of trenches before excavation. The wall points are with draw when work is completed and filled in dead of the work. The header pipe in laid along the ink of the proposed trench as near as practicable. In different ground the pipe is placed in the trench and supported on struts. WEEK 5 FOUNDATIONS A foundation is defined as, that part of a structure which is in direct contact with the ground to which super imposed loads and dead loads are transmitted or received. It is also an integral part of a building which transfers the structural load from a building safely to the ground. Many at times, during the construction of a building, the load on the foundation gradually increases and eventually, this will result in settlement if the settlement is slight and uniform throughout the area of the building, no damage will occur to the building. But if the settlement is extensive and unequal, serious damage may result in the form of cracked walls, distorted doors and windows and in some cases failure may be completed by the collapse of the building. Selection of foundation types and design depends on the total building load and the nature and quality of the subsoil. It is essential to achieve a satisfactory balance between the building load and subsoil characteristics, otherwise overstressing of the subsoil will lead to excessive building settlement and serious structural defeats. The purpose (importance) of foundation is to distribute the weight of the structure to be carried over a sufficient area of bearing surface, so as to prevent the subsoil from spreading and to avoid settlement of the structure. A foundation should safety sustain (Carry) and transmit to the ground the combined dead load, imposed load and wind load, without impairing the stability of any part of the building. A foundation is designed to support a number of different kinds of loads. (a) The DEAD LOAD of the building, which is the sum of the weight of the frame, the floors, roofs, and walls, electrical and mechanical equipment and the foundation itself. (b) The LIVE (IMPOSED) LOAD, which is the sum of the weights of people in the building, the furnishings, sanitary fixtures and the equipment they use, snow, ice and rain load on the roof. (c) The WIND LOAD, which can apply literal, downward, and uplift load to a foundation. All foundation settle to some extent as the soil around and beneath them adjust itself to the loads. Foundation settlement in most buildings is measured in millimeters. If the total settlement occurs roughly at the same rate from one side of the foundation to the other, no harm is likely to be done to the building. This is because all parts of the building rest on the same kind of soil. But if differential settlement occur (when the building occupies a piece of land that is underlain by two or more areas of different types of soil with very different load bearing capacities) in which the various columns and load bearing walls of the building settle by substantial different amounts, the frames of the building become distorted, floors may stapes, walls and glass may crack, doors and windows may be difficult to open, etc. the primary objective of foundation design is to minimize differential settlement by loading the soil in such a way that equal settlement occur under the various parts of the building. SOILS IN FOUNDATION Where the foundation of a building is on rock, no measurable settlement will occur, whereas the building on soil will suffer settlement into the ground by the compression of the soil under the foundation load. Some settlement on soil foundation cannot be avoided, because as the building is erected, the load on the foundation increases and compresses the soil. This settlement must be limited to avoid damage. Bearing capacities for various rocks and soils determined and should not be exceeded in the design of the foundation to limit the settlement. Soils are classified with regards to their size, density and nature of the particles. Soil can be classified into three broad groups namely coarse grained non-cohesive, fine grained cohesive and organic soils. Coarse grained non-cohesive soil – This consist of coarse and larger siliceous product under pressure from the loads on foundation. The soil in this group compresses and consolidates rapidly by some rearrangement of the particles and expulsion of water. A foundation on this type of soil settles rapidly by consolidation of the soil, as the building is erected, so that there is no further settlement once building is completed. Fine grained cohesive soils – This consists of natural deposits of the finest siliceous and aluminous product or rock weathering such as clay. Clay is smooth and greasy to touch, it shows high plasticity, dries slowly and shrinks appreciably on drying. Under pressure of load on foundations, clay soils are gradually compressed by the expulsion of water from the soil so that the buildings settle gradually during building work and this settlement may continue for some years after the building is completed. Firm shrinkable clays suffer appreciable shrinkage on drying and expansion of firm clay under grass extends to about 1 metre below the surface and up to 4m or more below large trees. Building on shallow foundations should not be close to trees, shrubs and trees should be removed to clear a site for building on firm clay subsoil. This is because gradual expansion or contraction (shrinkage) of the soil will cause damage to the building by differential movement. This is as a result of the intake of subsoil water by the tree roots. Organic soils – Such as peat are not generally suitable foundation for buildings. Foundation of this type soil are normally carried down to a reliable bearing stratum. TYPES OF FOUNDATIONS There are four principal types of foundation strip, pad, raft and pile foundations. 1. STRIP FOUNDATION This type of foundation is a continuous level support for load bearing walls. It is usually made of a continuous strip of concrete of 136 mix, and may be reinforced (126) mix for poor subsoil or high loading. The continuous strip serves as a level base on which the wall in built and should be of such width as to spread the load on the foundation to an area of subsoil capable of supporting the load without stress. The width of a concrete strip foundation depends on the bearing capacity of the subsoil, the less the width of the foundation for the same load. The minimum width of a strip foundation is 450mm and least thickness is 150mm. they are suitable for low-rise construction. Solid brick wall G.L. P P x 2P + W SECTION THROUGH A STRIP FOUNDATION (a) Wide Strip Foundation This type of foundation is used where the structural loading is very high or relative to the subsoil bearing capacity. It is generally cheaper to reinforce the concrete strip to reduce the equivalent strength thickness to carry and spread the load. G.L. Wall 150m 1.2m Reinforcement (b) Deep Strip Foundation This type of foundation has two applications i. Narrow strip or trench fill ii. Reinforced deep strip The Narrow strip (trench fill) is designed to save considerable structural construction time and where the nature of the subsoil such as clay requires a considerable depth of 900mm, it is used to excavate foundation trenches and fill them with concrete up to just below the ground level say 2 brick coarse before the finished ground level. G.L. 900 P 400 Reinforce deep strip are acceptable alternative to wide strip foundation for soft clay subsoil conditions. The depth should be at least 900mm to avoid effect of shrinkage and swelling and about 400mm wide to provide sufficient support for the wall. Reinforcement is required to take care of compressive stress as subsoil may develop voids in long periods of dry weather due to volume change. G.L. Wall 900 Reinforcement 400 2. PAD FOUNDATION These are isolated pairs or column of brick, masonry or reinforced concrete often in the form of a square or rectangle pad of concrete for supporting ground beans, and in turn supporting walls. It is very economical to use pad foundation where the subsoil has poor bearing capacity for some depth below the surface, rather than excavating deep trenches and raising wall in strip foundations. It is also used where isolated columns are specified, especially in framed buildings. The spread of area of this type of foundation depends on the load on the soil and the bearing capacity of the subsoil. A B C A 2 3 FOUNDATION PLAN SHOWING EXCAVATION WORK FOR PAD CONSTRUCTION Pad foundation Reinforcement Reinforcement column SECTION THROUGH A PAD FOUNDATION Four members of starter bar Ground beam G.L. Mat Reinforcement for pad foundation building 3. RAFT FOUNDATION In soft compressible subsoil, such as soft clay or peat subsoil. It is necessary to form a raft foundation to spread over the whole base of the building. Raft foundation consists of a raft of reinforce concrete under the whole of the building design to transmit the load of the building to the subsoil below the raft. Relative settlement between the foundations of columns is avoided by the use of a raft foundation. The two types of raft commonly used are the flat raft (solid slab raft) foundation and wide toe raft (beam and slab raft) foundation. (a) Flat Raft (solid slab raft) Foundation This comprises of a reinforced concrete slab of uniform thickness cast on a bred of blinding concrete and a deny proof membrane, under the whole area of the building. This type of foundation is used on loose subsoil with reasonable bearing capacities for small buildings, such as houses. The slab normally reinforced top and bottom. Cavity wall Floor finish 50 spread (cement & sand) 100 mass concrete floor G.L. 150 reinforced concrete raft 50 Blinding Reinforcement (b) Damp proofing membrane Wide Toe Raft Beam and slab rift ) Foundation This is like a reinforced concrete floor with down stand beams called toe. It is used when the ground has poor compressibility. The reinforced concrete edge beam is designed to support the outer skin of the brick work or columns. The strengthened beam collect loads from the walls or columns and transmit these loads to the slab cast integrally with the beam, and the slab in turn spread the loads over the whole area of subsoil below the building. Cavity wall Floor finish Screen Reinforced concrete raft Blinding G.L . Damp proof membrane Reinforcement 100 hardcore 4. PILE FOUNDATION Pile foundations are used where the subsoil has poor and uncertain bearing capacity and in poor drained area where the water table is high and there is appreciable ground movement. Piles are usually employed because in these types of subsoil, it might be necessary to excavate beyond 2m to meet a stable stratum. And it is uneconomical to consider normal excavation beyond about 2m below the ground level. The pile column of concrete either cast insitu or precast driven into the ground to transfer the loads through the poor bearing soil to a more stable stratum. Boring is undertaken by a powered auger. The pile foundations are normally employed in the construction of bridges and oil platforms on seas. Short Bored Piles - These are used for small buildings on shrinkage clays where adjacent trees could appreciate volume change in the subsoil. Short bored (short length) piles are cast in holes by hand or machine auger. The piles support reinforced concrete ground beams on which wall are raised. Building Reinforced Concrete beam Piles G.L. Poor grade subsoil Sound bearing strata Ground floor slab Sand blinding G.L. Hardcore Depth up to 4m Reinforced concrete beam Concrete pile Ground floor slab Sand blinding G.L. Hardcore Reinforced concrete beam Depth determined by resistance to driving Steel sleeve Hollow fibre reinforced concrete shell Solid concrete shoe 280 FOUNDATION ON SLOPING SITES Walls foundation on sloping sites are normally constructed at one level or stepped. Where the slope is slight the foundation may be at one level with floor raised above the highest ground level. Where there is a greater slope, it is usual to cut and fill so that the wall at the highest point does not act as a retaining wall and there is no need to raise the ground floor above the highest point of the site. The process of “cut and fill” is normally practiced when providing foundation for walls on sloping sites. This is the operation of cutting into part of the higher part of the site and filling the remaining lower part with the excavated material or with the imported materials (for fill). It should be noted that cutting extends beyond the wall at the highest point to provide a drained dry area behind it. Where a building extend some distance up an appreciable slope, it is usual to use stepped foundation to economize in excavation and foundation walling. G.L. Stepped Foundation Foundation at one level Steeper slope Shallow slope Ground Consolidated fill under solid floor Consolidated fill under solid floor Reinforced concrete building slab Selected soil fill Ground bearing slab Compacted hardcore Existing G.L. Top soil removed STEPPED FOUNDATION METHODS OF REINFORCEMENT IN FOUNDATIONS 1. GROUND BEAMS Floor construction with precast R. C. Beams bearing on upstand beams on raft. Reinforcements Section through reinforced concrete ground beam and slab raft with upstand beams R.C. Beams Slab of raft reinforced top and bottom Raised timber or concrete floor formed on raft G.L. Reinforcements R.C. Beams Reinforcements Helical building hand Lifting hole Press steel forms Corner for R.C. Main reinforcement Stirrups to Lifting hole Chilled cast iron shoe R.C. Slab reinforced top and bottom Links Forks Section of a body of pile Cover Main reinforcement Cast iron shoe Steel Concrete consolidates as the tube is withdrawn Cage of reinforcement Finished reinforcement concrete pile End of tube Cast iron shoe METHODS OF CONSTRUCTION OF VARIOUS FOUNDATIONS 1. STRIP FOUNDATIONS Construction of strip foundation is carried out by first excavating the ground to specified volume to remove soil to receive concrete. A fairly dry weak concrete is the placed to specified depth inside the foundation already containing a hardcore base (if necessary). This is to act as a working base and to receive the oversite concrete. Where a reinforcement or mesh are required, they are placed on mortar blocks or concrete blocks (biscuit) on the blinding to give the cover for concrete. A leveling instrument or a building plumb and short iron pegs (off cuts) are then used to establish the tip level of the concreting in the trench at intervals throughout the length of the foundation trench. Concrete is then mixed and is poured into the trench over the reinforcement until it reaches the established pegs. As pouring is done a potter vibrator is used to vibrate the concrete to remove the voids from the concrete. The concrete is then left to set and harden and cured with water after one day of easting for at least 7 days. 2. PAD FOUNDATION This is similar to the strip foundation construction, except that instead of excavating in strips, deep hollow square or rectangular trenches are dug. The provision of reinforcement for the base of the pad interlock with the vertical reinforcement going up for the columns. This is to ascertain a continuous interlocking support, strength and stability between the pad and the concrete column. Where steel stanchions (columns) would be placed on the pad foundation, steel/iron bolts or steel plates are embedded in the foundation during construction, where the stanchions or columns would be placed (bolted or welded) on the pad foundations. Concrete is then mixed, poured or placed, vibrated and cured as in the strip method. In some cases formwork are sometimes used to protect the sides and give shape to the pad. 3. RAFT FOUNDATION The raft system involves the excavation of the whole base area of the building and where ground beams are specified, is further excavated below the raft slab foundation. Formwork is made to support the sides of the foundation and insitu slab. The placing of reinforcement for the slab and beam interlock or overlaps. The placing of concrete and curing is as in the strip method. 4. PILE FOUNDATION (a) Bored Piles This method is an insitu concrete construction. It consists of drilling or boring a hole by means of earth drills or mechanically operated augers which withdraws soil from the hole for casting of pile in position. Usually steel lining tubes are lowered or knocked in as the soil is taken out, to support the sides of the board pile. Reinforcement are placed, concrete is then placed and compacted in stages. As the concrete pile is cast the lining tubes are gradually withdrawn The disadvantages of this method are that it is not possible to check if the concrete is adequately compacted, and there may be no adequate cover to the concrete reinforcements. (b) Precast Concrete Piles As the name implies, these are precast either round, polygonal or square concrete, steel or timber piles which are driven into the ground by means of a mechanically operated drop hammer attached to a mobile piling at a calculated predetermined „set‟. The word „set‟ is used to describe the distance that a pile is driven into the ground by the force of the hammer. To concrete the top of the precast piles to the reinforced concrete foundation at the top, 300mm of the length of reinforcement of the pile is exposed, to which the reinforcements of the foundation is connected. Precast driven piles are not in general use on sites in built up area (unrestricted area) due to i. Difficulties in moving them through narrow streets ii. Nuisance caused by the raise of driving piles and vibration caused by driving the piles may damage existing adjacent buildings. WEEK 6 DAMP PROOFING SUBSTRUCTURAL WORKS RISING AND SEEPAGE OF GROUND AND UNDERGROUND WATER If water is to rise of seep in a wall or floor, a constant supply must be available at the base and side of the floor and wall. Water rise by an upward capillary pull between the masonry pores. On building sites with high water table and on slopping sites where water may run down to the building, site concrete, floors and walls are likely to get damp by the respective rising and seepage or moisture/water. The obvious indication of rising damp and seepage is the dark staining above the skirting, bored on the interior of a wall. This however, should be carefully checked to avoid misconception of defective plumbing, leaking gutters/down pipes, and defective chimney. Another indication of rising damp is the appearance of white salty deposits on both faces of a wall called efflorescence. It is drawn from the ground as the dampness rises, and they combine with any salt in the masonry. Rising and seepage into building is due to the lack of provision of damp proofing materials, or may also be due to several possible construction faults (i.e., in the cases where damp proofing materials are provided). Some of these faults may include the following Earth stacked against wall Paving or drive finished above d.p.c d.p.c Rendering over the d.p.c Bridging though mortar painting d.p.c The arrows ( ) indicate rising and seepage of ground and underground water IMPORTANCE OF DAMP PROOFING IN SUBSTRUCTURAL WORKS Damp roofing is the principle of preventing moisture entering buildings and causing dampness which might be as a result of water/moisture rising up the wall and floor from the ground forced through the structure, or seeping through the forces of walls. One chief essential requirement in building construction is to construct a structure which is habitable and dry to live in. A dry building is unsightly and causes damages to some components of the structure affected. Most structural works are intended to be dry habitable. Any moisture movement upwards from the ground through the substructural works to the superstructure hampers the functional requirements of the affected building components, and this reduces the quality of construction. The intended purpose/use of the structure may also be defeated. Concrete is to some degree permeable to water and will absorb moisture from the ground. A damp oversite concrete slab may cause deterioration and damage in moisture sensitive floor finishes such as timber or P.V.C. A damp oversite concrete also will be cold and draw appreciable heat from rooms causing cold. Damp proofing helps the prevention of moisture rising up the floor or seeping through walls, causing efflorescence and damage to the walls and floor finishes. Generally, damp proofing helps to maintain the quality, strength, stability, durability and resistance to moisture/water of structures. It also helps to maintain an appreciable room temperature. And to provide protection to final finishing materials to concrete floors. A damp proofing materials must be incorporated in concrete floors. PROCESSES OF DAMP PROOFING The process of damp proofing involves the provision of a continuous layer of horizontal damp proof coarse (d.p.c) at about 150mm above finished ground level in walls whose foundation are below the ground. And the provision of a damp proof membrane (d.p.m) for the entire area on top is between or under the oversite concrete slab. The d.p.c should be impenetrable and continuous for the whole length and thickness of the wall and be at least 150mm above finished ground level. This is to prevent or avoid the possibility of a build-up of materials against the wall acting as a bridge for moisture seeping through the wall. A d.p.m should be impenetrable to water and touch enough to withstand possible damage during laying of screeds or floor finishes. Application of d.p.m. on irregular surfaces tend to puncture the membrane, so the application of this materials should be done on a bed of sand or ash of 12mm thickness. The d.p.m may be on top, sandiviched in or under the concrete slab. All d.p.c, in external walls should unite with d.p.m in, on, or under the oversite concrete. This may be affected by either laying the membrane in the concrete at the same level as the d.p.c in the wall or by uniting the membrane and d.p.c, laid at different levels with a vertical d.p.c. Cavity wall d.p.c 50 screed d.p.m 150 concrete oversite 50 blinding d.p.c abd d.p.m Overlaps Hardcore Narrow trench fill foundation d.p.c and p.p.m at same level Cavity wall d.p.c Cavity wall d.p.m 100 concrete oversite Bed of sand or ash d.p.m d.p.c abd d.p.m Overlaps Hardcore Concrete strip foundation d.p.c and d.p.m at different level FUNCTION OF A DAMP PROOF COURSE Damp proof course is a layer of material capable of preventing the penetration of moisture. It is laid on top of all walls at a distance of 150mm above the finish ground level. A d.p.c is an unbroken layer of impenetrable material on most foundation to prevent the moisture absorbed from the soil rising and causing dampness in the wall. Moisture penetration and rising dampness constitutes health risks and cause discomfort to the inhabitants of the building. Generally, d.p.c helps the preservation of wall finishes especially at the base of the walls. d.p.c also provides protection against the dampness arising from during rain. d.p.c reduces the tendency of the moisture to rise up to the wall finishes, like rendering and painting at crack blister, peel, flake, slow drying, etc. TYPES OF DAMP PROOFING MATERIALS 1. Damp proof membrane materials a. Hot, pitch or bitumen b. Bitumen sheets/solutions/tar c. Mastic asphalt d. Polythene sheet 2. Damp Proof course a. Flexible d.p.c materials (i) Lead (ii) Copper (iii) Bitumen (iv) Polythene sheet b. Semi-Rigid d.p.c materials (i) Slates (ii) Bricks BASEMENT CONSTRUCTION METHOD OF CONSTRUCTION OF BASEMENT PROCEEDS IN STAGES 1. Excavation begins at ground level and the sides are supported by timbering. 2. This continues until the required dept is reached. 3. Foundation is cast and walls started. Timbering is removed progressively and the space backfilled. 4. The wall reaches ground level all around the excavation. 5. The soil inside the walls can then be removed, if necessary. BASEMENT EXCAVATION The excavation for deep basements started at ground level, as the holes becomes deeper a decision base to be made about the method to be employed. If ramp of earth is left in position, tipper tracks can use it to get into and out of the hole. This depends on the length of the excavation, as it must be able to accommodate a ramp of about 200 slope. Weather condition and type of soil may also be considered as this may affect the use of the ramp by loaded vehicles. The ramp may be removed finally. If this is done by an excavator, with the soil being removed by bucket and crane, the excavator will have to be hoisted out on completion. If vehicles cannot drive out of the excavation, the soil will have to be loaded into buckets, hoisted to the surface and loaded on to trucks. The excavator is finally lifted out by crane. Where excavation is not very deep, hand excavation may be used. Various types of earth moving and excavation plant are available for use in different circumstances, e.g. bulldozer shovel back actions and drag-line grab crane excavators, loader and truck. PRINCIPLE OF TANKING IN BASEMENT WORKS Tanking is a system of forming a continuous waterproofing lining usually in asphalt round the walls and floor of a basement as a barrier to rising and penetrating dampness. The term tanking can also be used to describe a continuous waterproofing lining to the walls and floors of substructures (e.g. basement structures) to act as a tank to exclude water. This principle is known as Basement taking. The traditional material for tanking is mastic asphalt which is applied and spread hot in three coats to a thickness of 20mm for vertical and 30mm for horizontal work. Joints between each laying of asphalt in each coat should be staggered at least 75mm for vertical and 150mm for horizontal work with the joints in succeeding coats. Angles are reinforced with two coats of fillet of asphalt. Asphalt is usually applied to the outside face of structural walls and under structural floors so that the walls and floors provide resistance against water pressure on the asphalt, and the asphalt keep water away from the structure. Where the walls of the structure are on site boundaries and it is not possible to excavate to provide adequate working space to apply asphalt externally, a system of internal tanking may be used. An internal lining is rarely used for new buildings because of the additional floor and wall construction necessary resist water pressure on the asphalt. Internal asphalt is sometimes used where a substructure to an existing building is to be water proofed. HARD CORE This is an application of suitable material suck as broken bricks, stones and tiles, clinker, gravel, quarry waste, which are required on the building site to fill hollow oversite concrete work. On wet sites, it may be used to provide a firm working surface and to prevent contamination of the lower part of the wet concrete during compaction. The particle materials should be hard and durable, not subject to decay or breakdown by weather or chemical attack, and it should be easily placed and well compacted. The hardcore should be spread until it is roughly level and round until it forms a compact bed for the oversite concrete. The hardcore bed is usually 100 to 300mm thick. It is spread to such thickness as required to raise the finished surface of the oversite concrete. Generally, the hardcore bed serves as a solid working base for building and as a bed to receive oversite. BLINDING Is a process of providing a layer of dry concrete, coarse clinker or ash over the hardcore before placing the oversite concrete. Before the concrete is laid it is usual to blind the top surface of the hardcore. The purpose is to prevent the wet concrete running down between the lumps of broken brick or stone, as it would make easier for water to seep through the hardcore and could be wasteful of concrete. To blind or seal, the top surface of the hardcore a thin layer of very dry coarse concrete can be spread over it, or a thin layer of coarse clinker or ash can be used. the blinding layer, or coat, will be about 50mm thick, and on it the site concrete is spread and finished with a true level top surface. USE OF ANTI-TERMITE TREATMENT IN FOUNDATION WORKS A problem in tropical climates is the possibility that timber maybe attacked by termites. The common termite or white ant forms colonies in the ground where a nest housing the queen is found. The termites can enter a building through the ground looking for timber to consume. The junction of the wall and floor is a particularly vulnerable point. There are some precautions which can be taken to reduce the risk of termite attack. 1. The area around the building should be inspected for termite nests, which should b dug out and treated with insecticide. 2. During excavation work for the foundation and hardcore bed, the exposed soil should be treated with insecticide, in an anticipation of termite attack. 3. The ground floor concrete should be raised above the adjourning ground level and should project beyond the outer wall face. WEEK 7 FLOORS Floors are structural parts of a building. They are usually designed to be of either a timber or concrete work. Generally, in building construction floors are designed and constructed for the flowing primary purposes (function): a) Provision of a uniform level surface: - Unless otherwise specified, floors are constructed to provide a uniform level surface, this is done primarily to sufficiently provide adequate support, comfort, stability and strength to carry people, their furniture, equipment and materials. b) Exclusion of Dampness from inside of the building (especially ground floors): - Floors also function as to prevent the passage of moisture rising up/surpring through foundations/walls and causing dampness and discoyort inside the building, this is normally attained by using a d.p.m. c) Thermal Insulation: - Floors minimize the transfer of heat from the building to the ground of the building. A floor also serves to conserve or reduce heat as the case (situation) may require. In this case insulations or special finishing materials are used. d) Sound Insulator: - Floors also serve as a barrios to transmission of airborne sound and reduce impact sound, (especially upper floors) normally concrete is preferred to timber because timber readily transmit sound than concrete where timber are used they are normally insulated with weight material (by filling the spaces between the timber joists) e) Fire Resistant: - in addition to the above functions, floors (especially upper floor) are resistant, to fire to some considerable degree. They provide resistance adequate for the escape of the occupants from the building in times of fire outbreak. f) Compatibility with the Surface Finish: - The purpose of a floor is also to provide an adequate and acceptable surface finish to meet the need of the user, with regards to appearance, comfort, cleanliness, stability and safety. GROUND FLOORS There are primarily two types of ground floors solid ground floor and raised timber ground floor. A) SOLID GROUND FLOORS There are normally constructed in-situ concrete. Solid concrete ground floors have three principal components; hardcore, a damp roof membrane and a layer of dense concrete. To construct these types of floors, hardcore is compacted onto the reduced ground level after excavation. To prevent cement ground loss from the superimposed concrete layer, or to protect a damp roof membrane from fracture, the hardcore is blinded with a 25mm layer of sand. The damp-proof membrane maybe positioned below the concrete slab, upon the sand blinding polythene, sheet is the most popular material, although bituminous sheet is acceptable. Alternatively, the d.p.m. maybe sandwiched between the finishing their screed and the structural concrete slab. In this particular case, cold or hot application of bituminous solution in three layers with final layer sprinkled with sand to bond to the screed overlay. The concrete slab is of 100 – 150mm in thickness, composed of cement, fine aggregate and coarse aggregates in the ratio of 1:3:6 to provide a minimum strength specification of 1hr/mm2 at 28 days with coarse aggregate of 38mm. A mix of 1:2:4 is preferred when using coarse aggregate of 19mm size. A tamping bar is used to compact and level the concrete to the specified depth-provided by short iron pegs with finishing provided by cement/sand (1:3) screed. B) SUSPENDED (RAISED) TIMBER GROUND FLOORS This system of providing ground floors in buildings is now virtually obsolete due to the escalating cost of the materials and skilled labour required for their installation. Some few centuries ago houses were constructed with timber ground floors raised 300 or more above the site concrete or earth. This was done to have the surface of the ground floor sufficiently above the ground level to prevent them being cold and damp during winter. Construction of this type of floor is made up of selected timber platforms of hardwood floor boards nailed across timber joists, and the joists in wall plate bearing on ½B thick sleeper walls, built directly off the site concrete 1.8 apart. Sleeper walls are generally built three courses of brick high, and are also built honey-combed to allow fire circulation of air below the floor, to prevent wood decay. Air bricks are also provided along external wall also to aid the circulation of air. Component Parts of the raised timber ground floor construction: a. Honey-comb sleeper wall: - sleeper walls are ½B thick built directly off the site concrete about 1.8-2.0m apart. These sleeper walls are generally built at least three courses of brick high and sometimes as high as upto 600mm. The walls are built honey-combed to allow free air circulation below the timber floor members. b. D. P. C.: - This is spread and embedded on top of the sleeper walls to prevent any moisture rising through the site concrete and sleeper walls to the timber floor. c. Wall Plate: - This is a continuous length of softwood timber which is embedded in mortar on the d.p.c. The wall plate is bedded so that its top surface is level along its length and also level with the top of wall plates on other sleeper walls. This timber member is usually 100 x 75mm and is laid on one 100 face so that there is 100 surface with on which the timber joists bear. The function of a wall plate for timber joists is two-fold: (i) It forms a firm level surface on which the timber joists can bear and to which they can be nailed. (ii) It spreads the point load from joists uniformly along the length of the wall below. d. Floor Joists: - These are rectangular section softwood timbers laid with their long sectional axis vertical and laid parallel spaced from 400 to 600 apart. Floor joists are from 38 to 50 thick and 75 to 125 deep timber boards are laid across the joists and nailed to form a firm level floor surface. e. Floor Boards: - For timber, floor boards are usually 16,1921 or 28 thick and from 100 to 180mm wide and up to 5.0m in length. The edges of the board maybe cut square or plain edged, though this being the cheapest of cutting and fixing them, but boards tend to shrink causing ugly cracks and the edges to open up. The usual way of cutting the edges of floor boards is by providing a torque on one edge and a groove on the opposite edge of each board, commonly termed T and G. The boards are laid across the floor joists, cramped together and nailed to the joists with two nails to each board bearing on each joist. f. Ventilation using air bricks: - In order to avoid deterioration of timber under the floor board or suspended timber ground floor, there is need to allow air circulation under the floor system. In order to achieve this special air bricks must be provide at the external walls of the building and adequately spaced. The purpose of these air bricks is to cause air to circulate under the floor and thereby preventing stagnant air which is likely to induce dry rot fugues to grow and causing word decay. In summary therefore, construction of the raised timber ground floor can be achieved the assemblage of the above conform placed on a concrete slab on a hardcore based. SUSPENDED (UPPER) FLOORS There are two main types of upper floors, timber upper floors and reinforced concrete upper floors. Though timber upper floor construction is about half the cost of a similar reinforced concrete floor, concrete floors are still preferred because of their better resistance to fire and to sound transmission and supports heavier loads. 1. TIMBER UPPER FLOORS There is no much difference in construction between the timber upper floor and suspended timber ground floor. The only noticeable difference is the elimination of sleeper walls in the upper floors, which consequently involved the use of layer timber section for the floor joists. i. Strutting between Joists: - Timber floor joists spanning more than 3.0m are strutted at mind-span or 15m spacing to resist buckling and deformity. This is done to safeguard and prevent cracking of the plastered ceiling work due to excessive shrinkage and movement of the joist. The herringbone strut arrangement using 50 or 38mm square softwood struts is most efficient, but solid strutting is often used for easier and quicker installation. Solid strutting consists of short lengths of timber of the same section as the joist which are nailed between the joists either in line or staggered. This is not usually so effective as the herringbone system, because unless the short solid lengths are cut very accurately to fit to the sides of the joists they do not firmly strut between the joists. As with herringbone, between the first and the last joists and adjacent walls folding wedges are used to firmly locate the strutting. ii. End Support for Floor Joists: - The floor is normally framed with softwood timber joists, with maximum economical span of between 3.6 and 4.0. The required depth of joists depends on the total load. For stability, the ends of floor joists must have adequate support from walls or beams. There are various methods of supporting the ends of joists in order to sustain the imposed loadings. a) The ends of the joists are treated with preservatives (to avoid decay) and are built into the brick walls. This method requires cutting and packing of trick work in order to bring the top of the joist on the same plane, care must taken to prevent joist protinding into the cavities of the cavity wall and providing a bridge for moisture penetration. Alternatively timber floor joists can be built into wall to bear on a wall plate of timber or metal, which are along the length of the wall beneath the joists, this assist in spreading the load from the floor along the length of the wall and also as a level bed on which the joists are placed and nail in position. The wall is then raised between and above the floor joists. b) End support for the joists can also be attained by the use of galvanized steel floor hangers, which are built into brick or block courses so that they project and support the ends of the joists. This is the best method of providing supports to joist from external walls as it avoids building timber into walls. As an alternative to hangers, timber floor joist maybe supported by a timber wall plate carried on iron corbels built into walls, or brick courses corbelled out from the wall. The disadvantage of these is that they form a projection below the ceiling. iii. Floor Boards: - As with timber ground floors, the boards usually 19 or 21 thick have T & G edges core cramped up and nailed across the floor joists, with the heading joints staggered. (ii) GALVANIZED STEEL FLOOR HANGERS Hangers built into wall to support joists. (iii) STEEL CORBELS BUILT INTO SUPPORT WALL PLATE Wall plate support joists Corbels built into wall to support wall plats/joists. (IV) Two-course brick corbel brick wall plate WALL PLATE SUPPORTED OR TWO CORBELS OF BRICK CORBEL WALL PLATE 2. REINFORCED CONCRETE UPPER FLOORS Reinforced concrete floors have a better resistance to damage by fire and can safely support greater super imposed than timber floors of similar depth. (a) Monolithic Reinforced Concrete Floors: - As the name implies a monolithic reinforced concrete floor is an unbroken solid mass of concrete between 100 and 300 thick, cast in-situ and reinforced with steel reinforcing bars. Construction of monolithic reinforced concrete floor consists of a temporary CONFERRING (consists of timber/steel platforms erected at ceiling level supported on timber or steel beams and posts) to support the concrete while it is still wet and plastic for 7 days. The top surface of the platform is then painted with mould oil to prevent the wet concrete from adhering to the platform, so that timber platforms can be removed easily. Small tiles or blocks (biscuit) are then cast 15-25mm thick depending on the specified concrete cover. These are placed at frequent centres on the platform. These tiles (specer blocks or biscuits) are tied to/and support the steel reinforcement, and ensures that the mesh will have the specified cover for the concrete. The concrete is the placed of cast on the centering to the required thickness, and it is compacted, vibrated and leveled off care must be taken that vibration is not overdone so that most of the cement is hot brought to the surface, thereby reducing the strength of the mix. The concrete is then cured for 7 days before the centering is removed. 1B wall Biscuit Concrete floor cast in-situ Concrete floor built in Raised brick work above floor cast Distribution bars Main bars with bent-up ends Timber formwork ½B partition Timber chartering b) Timber support 1B wall Precast Self-centering Floor System: - centering or formwork used to support the monolithic reinforced concrete floors tend to obstruct and delay building operations. So for emergency projects where time is an important factor, self-centering concrete floors are used. This type of floor is made of precasted concrete beams which are usually manufactured in yards and are transported to the site for fixing. They serve as floors when they are raised and placed in position with their ends built into brick walls. Once in position they require is support other than the bearing of their ends on walls or beams. There are a wide range of precast self-centering floor systems: i. Rectangular hollow cross-sectional beam floor units, closed spaced. ii. Inverted channel sections, closed spaced iii. Solid precast ‘T’ section beams with hollow lightweight concrete infilling blocks. HOLLOW CONC. BEAN FLOOR WEEK 8 WALLS Walls are vertical and continuous solid structures, usually constructed from materials such as clay, stone, concrete, timber or metal. Walls can be classified with respect to their functional requirements as internal and external walls. They can also be defined as load bearing (carrying imposed loads from roofs and floors in addition to their own weight) and non-load bearing (eg portion), non-load bearing is with respect to the structural requirements. There are variably two types of walls, solid wall and framed wall. A solid wall (Masonry wall) is constructed either of blocks of brick, burned clay, stone or concrete. These are laid in mortar to overlap to form a bond (bonding) or as a monolithic (eg concrete wall). A frame wall is constructed from a frame of small sections of timber, concrete or metal joined together to provide strength and rigidity, and between the members of the frame thin panels of some material are then fixed to the frames to fulfill the functional requirements of the particular wall. THE FUNCTION OF A WALL IS (1)To enclose and protect a building, and also serve as a means of (2) dividing space within a building walls serve (3) as protection against wind and rain, and to (4) support floor and roofs and to some extent to (5) conserve heat within the building. Walls can (6) serve to protect the building against fire, excessive heat, and to resist or minimize the transmission and absorption of sound especial solid block walls. Framed walls usually of less weight than solid block walls are normally used for partitioning existing structures so as to minimize the total load of the building. The use of framed walls is preferred where there is little consideration for sound transmission. Note that no material for wall concrete fulfils all the functional requirement of a wall with maximum efficiency. BRICKS Bricks are small blocks manufactured from burnt clay that can be handled with one hand, and its length is twice the width plus one mortar joint. Blocks made from sand and lime and blocks made of concrete manufactured in clay brick size are also called bricks. The standard size is 215mm x 102.5mm x 65mm which with 10mm mortar joint becomes 225mm x 112.5mm x 75mm. 102.5 65 STANDARD BRICK FORMAT SIZE 215 There are various types of bricks of the same standard format are classified with respect to the material used, composition, extent of mixing and curing, duration and amount of forming applied. Some of these of bricks are: commons, facings, engineering bricks, semi-engineering bricks, composition of clay, flattons, stocks, marts, Gautts, clay shale bricks, calcium silicate bricks, flint-lime bricks, and hollow, perforated and special bricks. Some special applications and features work require bricks to be reduced in size or reshaped. Specials are either cut from a whole brick, or purposemade (manufactured) by hand in hardwood moulds. ½ BAT OR SNAP HEADER Queen Closer ½ Brick ¼ Brick ¾ BAT KING CLOSER ¾ BAT ¼ Brick ½ Brick 1 Brick BEVELED CLOSER Some examples of purpose-made (manufactured) special bricks Plink Header Plink stretcher Angle brick Dogleg brick Squint Angle Cant Double Cant Birds month Single bull nose Half round Coping Saddleback coping Double bull nose Perforated brick bull nose mitre Cellular pressed brick WEEK 9 BRICK BONDING To build or construct a wall of brick or blocks, it is usual to lay the bricks in some regular pattern. The brick courses or rows in a wall are arranged to ensure that each brick overlaps or bear upon two or more bricks immediately below it. The process of laying the bricks across each other and binding them together is called bonding. The amount of overlap and the part of the brick used determined the pattern or bond of brickwork. Bonding of bricks can also be defined as the arrangement of bricks in which no vertical joint of one course is exactly over the one in the next course above or below it, and having the greatest possible amount of lap which is usually atleast ¼ of the length of a brick. The main purpose of bonding is provide maximum strength, lateral stability and resistance to side thrust, and it distributes vertical and horizontal loads over a large area of the wall. A secondary purpose of bonding is to provide appearance (decoration) Brick terms in bonding: terms in relation to brick bonding Frog or indent Aris or Angle Stretcher face Header face Tooting Header face Perpends Stretcher face Quoin Queen closer Bed joints Course: - This is the name given to the row of bricks between two bed joints, and the thickness is taken as one brick plus one mortar joint. Quoin: - Is the external corner of a wall. Perpends: - The vertical joints of the face of the wall. For good bond it is necessary that these joint should be vertically above one another in alternate courses. Stretcher face: - This is front length and height elevation of a brick, ie 215 x 65mm face. Header face: - the side width and height face of a brick, ie 102.5 x 65mm face. Lap: - The horizontal distance between the vertical joint in two successive courses. King closer: - these are bricks cut so that one end is half the width of the brick. They are used in the construction of reveal to obtain rebated jamb in openings. Bats: - Pieces of bricks usually known according to their fraction of a whole brick, eg ½ or ¾ bats. Queen closers: - These are bricks made with the same length and thickness as ordinary brick, but half the width placed usually next to the quoin leader to obtain the required lap. Pointing and Jointing: - Pointing is the application of a special mortar to the horizontal and vertical mortar joint of a brick wall externally in order to ensure that the brick joints are solidly filled with mortar to make them water tight and secondly to give some amount of decoration to the external face of the wall. Jointing is the method of filling brick joints in a brick wall during the laying operations. Flush Keyed or curved recessed Squared recessed Weathered or struck Protruding TYPES OF BRICK BONDS Stretcher bond Header bond English bond Flemish bond Garden wall bond The choice of any brick bond is influence by the following factors: - Prevailing environmental or site conditions - Thickness of the wall - The purpose for the wall construction, i.e. Either strength or decoration. Stretcher Bond: - This type of bond is where bricks are laid with every brick showing a stretcher face or long face on each side of the wall, hence the thickness of the wall is to be 102.5mm. Bricks show stretcher face Header (Heading) Bond: - This arrangement shows the header face of every brick, smith 215mm thickness. It is rarely in use, because it has no attractive finish (too many joints). Bricks showing header faces English Bond: - This arrangement shows the bricks in one course or layer with their header faces and in the course below and above show their stretcher faces. A course of bricks showing header faces PART OF 1B THICK WALL LAID IN ENGLISH BOND Course of bricks showing stretcher faces Flemish Bond: - the arrangement here involves bricks in every course or layer showing alternating header and stretcher faces. This bond is more attractive than the English bond, because the header face of many bricks is dark, and they are separated in this bond as against the English where they are continuous. Each course alternate header and stretcher faces show on the face of the wall PART OF 1B THICK WALL LAID IN ENGLISH BOND Garden Wall Bond: - this is suppose to have a fair finish face for both faces of the wall. Garden wall bonds are therefore designed to reduce the number of header faces to facilitate a fair face finish both sides in walls where appearance is important. There is one course of header bricks to every three courses of stretchers in English garden wall bond, and one header to every three stretchers in each course in Flemish garden wall bond. Three stretcher faces English harden wall bond Header the face Closer Stretchers Header Flemish garden wall bond Closer 1 ½ BRICK THICK ENGLISH BOND ¾ Bat Next upper course ¾ Bat Queen closer ¾ Bat One course Queen closer Queen closer SINGLE FLEMISH BOND Next course ¾ Bat ½ bats called ‘suop headers’ used in every other course One course ¾ Bat Queen closer 1½ BRICK THICK DOUBLE FLEMISH BOND ¼ Bat Next course Queen closer ¼ Bat Queen closer One course ¾ Bat ¾ Bat Queen closer BLOCKS Blocks for building are wall units larger in size than a brick. They are made of concrete or clay. (a) Concrete Blocks: - Are manufactured from Portland cement and aggregates, as solid and hollow or cellular blocks. They are used both internally and externally for non-load-bearing and load bearing walls respectively. Concrete blocks suffer moisture movement which cause cracking of plaster finish, vertical joints are provides in long block walls of intervals of upto twice the height of the wall to resist the cracking. There are three types of concrete blocks: i. Dense aggregate concrete blocks: - Are made from a mix of 1 part of Portland cement to 6 or 8 part of aggregate by volume. They are very heavy but have less unshing strength than most bricks. They are used for general building including below the ground, and for internal and external load-bearing walls. The standard dimensions of these blocks are: 9” 390 to 450 long x 190 to 225 high x 215 to 225 thick. 6” 140 to 150 thick 4” 90 to 100 thick ii. Lightweight aggregate concrete blocks (type A): - Are made of Portland cement and any of the following lightweight aggregates. Granulated or foamed blast furnace slag, expanded clay or shale, or wall-burned furnace clinker. The blocks are used in building including below ground, in internals walls and inner leaf of cavity-walls. The furnace clinker blocks which are the cheapest are used extensively for walls of houses. The foamed blast-furnace slag blocks (good thermal insulators) are used for walls of large framed buildings because of their lightness in weight. Are made of the same materials as in type A. They are used mainly non-load bearing partitions. They are manufactured as solid, hollow, or cellular depending on the thickness of the block, the thin being solid, and the thicker either hollow or cellular to reduce weight and the drying shrinkage of the blocks. SOLID BLOCKS HOLLOW CELLULAR BLOCKS Bonding Concrete blocks are normally laid in stretcher bond, the various thickness of blocks are made to suit most wall thickness requirement. Bonding is done with mortar with roughly the density, strength and drying shrinkage as the blocks, normally 1:1:6 cement/lime/sand by volume, or 1:2:9 cement/lime/sand by volume. Rendering: - Is normally applied to a wall for the purpose of appearance or to improve resistance to rain penetration or both. It is a wet mix of cement and washed very fine sand 1:3 or 4 mix, spread on the face of the wall toweled smooth or textured to dry and harden. (b) Clay blocks: - Are made from selected bricks clay which are press moulded and burnt. They are lightweight blocks, hard, dense and hollow to reduce shrinkage during firing. They are made or manufactured with grooves to provide a key for plaster. They suffer less moisture movement, are resistant to fire, and are mainly used for non-load bearing partitions. Sizes are 290 long x 215 heights x 62.5, 75, 100 and 150 thick. STONE MASONRY Choice of stone for wall construction is generally limited to its availability in the construction area. Great amount of natural stone deposits in some parts of the country is obvious from its abundant use as external cladding in these areas. Classes of building stone include: - Igneous rock, formed from volcanic deposits, e.g. granite, basalt. - Sedimentary rock disintegrated and reformed by centuries of rock wreathes e.g. sandstone, limestone. - Metamorphic rock, disintegrated and reformed by pressurization or heat, e.g. marble, slate. Reconstituted or artificial stone of natural stone aggregates and cement moulded into convenient size blocks of concrete are also available. It is a substitute for natural stone and has the advantage of freedom from defects. Bonding - Stonework maybe coursed by dressing the stone to an agreeable size of about 200mm or 300mm square. Alternatively, walls may be constructed from stones as they arrive from the quarry. Awkward covers are removed and the result is an uncoursed wall known as random rubble. Snacked rubbed walling is a compromise, and is composed of squared stone of irregular size with long vertical joints interrupted by small square stones called ‘snacks’ of 50mm minimum dimension. Stone cladding are also use as non-load bearing columns. VARIATIONS IN MASONRY RUBBLE WALLING (a) Un-coursed random rubble 200 or 300mm (b) Coursed squared random rubble Snacks (c) Squared random rubble with through snacks CAVITY WALLS Where adequate prevention of rain penetration and improved insulation are required, conventional cavity walls with two separate skins is provided. This contains a half-brick outer leaf and a 90 or 100mm lightweight load bearing concrete block inner leaf, with a 50mm wide air space between the two leaves. The height of such walls are limited, normally between 3.5 to 9m, this is because stability is reduced as result of the two skins and there no bonding into the thickness of the wall. The stability of the two separate skins can be enhanced with wall ties across the cavity in such a way that the ends of the ties are bedded in the horizontal mortar joints of each skin. Wall ties maybe produced from galvanized steel, stainless steel or plastic. Spacing of wall ties is at 900mm maximum horizontally and 450mm vertically staggered with a maximum of 300mm at door and window jambs, vertically. To give the wall enough strength it is usual to fill fine concrete at the base of the cavity at foundation level. As earlier stated, the purpose of this type of wall is to prevent rain penetrating to the inner skin and to improve the insulation of the wall. Therefore, the cavity should be clear of obstructions by solid material, there should be no bridge between the two skins of the wall other than the wall ties and base fill. Any obstruction is brick or mortar in cavity may allow water/moisture to pass through to the inner skin and so defeat the objective of the cavity. To prevent mortar or brick from falling inty the cavity. The bricklayer usually suspends a battern of wood, bond with sacking, in the cavity as the wall is built. This battern is raised as the brickwork is built, and is withdrawn and cleaned from time to time. WALL TIES Drip GALVANIZED STEEL BUTTERY GALVANIZED OR STAINLESS STEEL DOUBLE DRAINAGE PLASTIC GALVANIZED STEEL VERTICAL TWIST PRESSED STAINLESS STEEL Cavity wall, brick outer leaf Cavity wall, light weight brick inner leaf 50 cavity Wall ties Non load bearing tight weight concrete block partition 1 bonded to external wall with metal wall ties d.p.c. G.L. Screed dpm Hard core Foundation Over site concrete WEEK 10 PARTITION WALLING Internal walls usually called partitions principally serve to divide the gross floor area of a building into compartments or rooms. A secondary purpose is to transmit floor and/or roof loads to a suitable foundation. Simply put the functions of partition walling is (1) to divide space within building, (2) sometimes to carry and transmit loads to the ground (3) it can also serve as a barrier for sound transmission and (4) for privacy. The constructional forms (types) of partitions are: (1) Concrete block (2) Clay block (3) Timber frame or stud (4) Demountable frame Concrete block partitions Are normally used for both load-bearing and non-load bearing partition walling, the minimum thickness of load-bearing partition block work for single and two-storey housing is 90mm, while for three storey is 140mm. Stability is achieved at the base by independent strip foundation or a thickened area of reinforced ground floor slab. Where the wall occurs in an upper storey, base support is achieved by a beam. Stability at the ends of the block wall is by creating pockets or recesses in the existing wall as it is built alternative course are then bonded into the inner leaf. Metal ties can also be used at the T-Junction of subsequent courses of the existing wall end the new partition. Non-loadbearing block partitions are less strictly controlled and maybe of minimum thickness of 60mm. Block for this purpose should not require a foundation in excess of the ground floor concrete. Walls are bonded or tied as in the case of load-bearing partition walls. Openings in load bearing or dense concrete block partitions will require a lintel at the door/window head. External wall Alternatively using expanded metal ties in every joint Partition Alternate courses built into inner leaf or pockets of existing well 1ST COURSE 2ND COURSE 3RD COURSE TIMBER FRAME OR STUD PARTITION: These are a lightweight wall system, generally non-load bearing. They are constructed directly from the floor and will require no special structural support, the frame construction contains a vertical studding at 400 to 600mm spacing with noggins at approximately 1m spacing to restrain movement. Noggins are staggered to simplify nailing through the stud, and door openings are provided with thicker studs to form jambs or posts. The framework is clad with timber boarding or sometimes sheet metal. Plasterboard of 9.5mm thickness is the most popular, offering economy with choice of painting, plaster or paper hanging for finish treatment, sound or thermal insulation maybe improved by filling the framework gabs with insulation bats. 100 x 50 head of partition 100 x 50 stud between 400 to 600 spacing Folding wedges 100 x 50 Noggins (approx for spacing to avoid movement) 100 x 50 sill or soleplate Floor Board Floor joist 100 x 75 head room and posts 100 x 50 stud 100 x 75 Door post Door dinning Door 9.5mm plaster board Door Stop Insulation DEMOUNTABLE FRAME PARTITION Demountable frames are a non-load bearing scheme suitable for use in office and commercial buildings. They suit this type of building, as change sin office layout or changes in occupancy can easily be achieved without structural disruption. This system is based on a framework of lightweight galvanized steel channel fixed to wall, ceiling and floor with plugs and screws. Wallboard of plaster, chipboard or plywood is secured y selflapping screws at approximately 1m vertical spacing to the channels and intermediate studs spaced every 600mm. Joints between boards are closed with a steel cover strip secured every 250mm and a plastic capping trim. Channel set back for timber door post Galvanized steel vertical channel @ 600mm spacing Self tapping screws at 1m spacing Wall board Cover strip and plastic trim 50m will sill (and head) TIMBER WALLS Construction of a timber framed wall is a rapid, clean, dry operation often accomplished by the use of simple hand or power operated tools. When sensibly constructed it has adequate stability and strength to support floors and roofs of small building. And when covered with wall finishes it has sufficient resistance to damage by fire, good thermal insulating properties and reasonable durability. Timber framed walls consist of small section timbers fixed vertically to suit the loads to be supported and materials to be used as weathering and facing, fixed to a bottom sole plate (secured by bolts embedded in foundations), and a top member head plate to form the traditional timber stud frame. The simple timber stud wall with the vertical suds nailed to the sole and head plates are provided with diagonal timber braces built into the frame to provide sufficient rigidity. Sheathing of boards or plywood panels are used to cover clad these frames. They are properly secured to the studs, sometimes with insulation boards fixed between studs. Sheathing of boards or plywood are sometimes used as tracings, because the wall is dry it adviceable to use systems of dry finishes and livings, such as plasterboard and boards. To provide sufficient thermal insulation and prevent moisture it is necessary to fix an insulating material and vapour barrier between the studs with vapour barrier fixed between the used of the building and the insulation. OPENING IN WALLS Openings in internal and external walls are for mainly the provision of windows and doors; these are usually required for access, privacy, ventilation, outside view etc. Head of opening Jamb of opening Jamb Soffit Sill of window or threshold of door opening Reveal Jambs: - Is the term used for the full height of opening either side of the window of the brickwork. Reveal: - Describes the thickness of the wall revealed by cutting the opening and the reveal is the surface of brick work as long as the height of the opening. Sill: - Is the lower part of the opening for windows. Threshold: - Lower part of opening for doors. Soffit: - In the bottom part of head or top of opening. Jambs of opening for windows and doors in solid and cavity brick and block wall are mostly finished with plain or square jambs. Where the window and door frames are made of soft wood, to hide as much of the window frame as possible as a partial, protection against rain or appearance sake the jambs of openings are REBATED. Solid wall Rebate or recess Inner reveal Outer reveal Sill of window or threshold of door opening External face of wall Jambs of opening in cavity walls must be well closed to prevent cold air blowing into it and so reducing the insulating properties of the wall, and any material used to close the cavity must be non-absorbent to prevent movement from the outer to the inner skins. There are two ways of closing the cavity of jambs of openings: a. By solidly closing the cavity with brick or block and building in a continuous d.p.c., or b. By building in the timber or metal door or window frame so that it closes the cavity. Head of Openings: - The brickwork or block work over the head of openings (soffit) has to be supported either by a flat lintel or an arch. Lintel: - Is any single solid length of concrete, steel, timber or stone built in over an opening to support the wall above it. Bearing ends Depth Lintel Window or door opening The ends of the lintel are built into the brick or block work over the jambs so as to transmit the weight carried by the lintel to the jambs. The area on which the end of lintel bears is termed its bearing ends. The wider the opening the more load the lintel has to support and the greater its bearing at ends must be so as to transmit the load it carries to an area capable of supporting it. Casting lintels: - Lintels which are most cases rectangular in section, could be ‘precast’ (cast inside a mould and hardened before it is built into the wall) or cast insitu or situ-cast (cast in position inside a timber mould fixed over the opening in walls). A modification of the rectangular section lintel, known as a BOOT LINTEL, is used to reduce the depath of the lintel exposed externally and to improve appearance. A boot lintel has its toe part usually 65 deep showing externally. A boot lintel can be used over openings in a cavity wall only where the wall has an internal insulating linings this is to resist the lintel from acting as a cold bridge. R.C boot lintel Brick cut to ¼B thick Toe behind brickwork face Weathering 65 Toe of boot lintel Boot lintel Boot lintel 65 Insulation Throat Drip Lintel in Cavity Wall: - It is important to carry the thermal insulation cavity fill or timing applied to the inner skin down to the head of the opening so that whole wall is insulated. This is to ensure that the lintel does not act as a cold bridge due to it’s poor insulating properties and could invite condensation on its inner face. There are also galvanized steel lintels designed to support both the outer skin and a course of lightweight concrete blocks over the lie of openings. Cavity Brick outer leaf Insulation board fixed carried down to lead of opening Light weight block inner skin Brick rater leaf Dense conc. Block inner Conc. Lintel Galvanized steel lintel built into jambs to support bricks and block skins of cavity wall R.C. Lintel 50 235 Light section galvanized steel lintel 229 Heavy section galvanized steel Brick Lintels: - Maybe formed as bricks laid in mortar horizontally over openings. It gives poor support and usually need additional support. There are various methods of strengthening and giving support to brick lintels. For openings upto 900mm wide, it is satisfactory to cut the brick at either end of the lintel on the splay so as to form a ‘skew back’. For openings more than 900 it is supported by a wrought iron bearing bar, with end built into jambs and on which brick lintel bears. Also when using fine grained bricks (Marls or Gaults) for lintel a hole could drilled in each brick of the lintel. A mild steel rod is threaded through the holes and the ends built into the brickwork on either side of the lintel. Wall ties bedded between bricks and cast into an insitu lintel behind it could also be used as support in recent years a galvanized steel support for brick lintels has been used, mainly for internal walls. Brick lintel Concrete lintel Skewback Brick lintel with skewback at jambs Concrete lintel cost behind brick lintel to that the ties are cost into it Wall tie 50 x 6 iron bearing with ends built into jambs Internal brick or block wall or partition Galvanized lintel built into jambs Brick lintel built with the ties bedded between them. 100mm wide lintel Lintel conc. with timber trimming Brick Arches: - Are structures composed of serve aints of brick or stone, used as alternative, to a lintel to support the load over an opening. Arch shapes may relate to many attractive geometrical forms, the most common being the semicircular. Crown Haunch Extrados Abatement Intrados Haunch Springing point Intrados and Extrados: - The inside and outside lines of curve of an arch. - Soffit – Is the inside curve surface under the arch. - Crown – the middle third of the arch. - Haunches – two lower thirds of the arch. - Abutment-where the plain brickwork meet the extrados of the arch. - Springing line – the horizontal mortar joint or line from which the arch springs. - Voussoir – word used to describe each brick (or stone) used to form an arch. WEEK 11 STAIRS/STAIRCASE A stair is the conventional means of access between floors in buildings. Staircases provide a safe, easy, comfortable and serviceable means access from one level (floor) to another in a building. The width of a stairway is normally between 600 – 900mm TYPES OF STAIRCASES (a) Straight Flight (Collage) Staircase: - A straight flight stair rises from one floor to another in one straight direction within or without an intermediate landing. Landing First floor Landing Second floor Flight (b) Quarter Turn Staircase: - A quarter turn stair rises to a landing between floors, turns through 900 then rises to the floor above. 1 ¼ turn (c) ¼ turn Half Turn Staircase: - A half turn stair rises to a landing between floors, turn through 1800, then rises parallel to the lower plight, to the floor above. A half turn stair is also referred to as a ‘dog leg’ stair. ½ Landing 2 ½ Landing (d) Geometrical Staircase: - Consists of two types; the spiral (helical) and the elliptical stairs. They are usually constructed write treads tapered on plain. The spiral or helical stair is economical, it take up little floor area, but difficult to use and impossible for moving furniture and equipment. The elliptical stair is extravagant in the use of space and can provide an elegant feature for the grand building. Hard rail Dancing step EXAMPLES Spiral (helical) stair Elliptical stairs 3 * Material for Stairs Stairs maybe constructed of timber, stone, enforced concrete and steel. * Terms of Stair Construction 12m min. headroom 1.5m min clearance Newel post Hand rail 900mm minimum Rise (Max. 220mm) Total rise or rise of flight Pitch line Max. 420 840mm – 1.0m Going (min.220mm Total Going or Going of flight Maximum gab between galvanizers Steps: - Are a series of short of a horizontal face called tread and a short height vertical face called riser, placed together at 900 or constructed to form a structure in series where people can use to ascend or descend the staircase by placing their feet on the treads with the vertical risers providing the slope. 4 Flight: - An uninterrupted series of equal steps between floors or between floor and landing or between landing and landing. The usual of unobstructed width of a flight is from 800 for houses to 1200 for hospitals/school 600 is acceptable if access is to be one room only (normally bedrooms). Tread and Riser: - As described above, the horizontal surface of a step is described as the tread and the vertical or how vertical face as the riser. Treads in enclosed steps usually project beyond the face of the riser as a nosing to provide as wide a surface of tread as practicable, and protect the tread against wear. Rise and Going: - Rise is the distance measured vertically from the surface of one tread to the surface of the next, or the distance from the bottom to the top of a flight (total rise or rise of flight). Going is the distance measured horizontally, from the face of one riser to the face of the next riser, or the distance from the face of the bottom riser to the face of the top riser of a flight (total going or going of flight) are of sufficient width to contain and support the treads and risers of a flight of steps. Usually the ends of the treads and risers are glued and wedged into shallow grooves cut in closed strings. The grooves are cut 12mm deep into string and tapering slightly in width to accommodate treads, risers and the wedges which are driven in below them. 5 Staircases are usually enclosed in a stair well, formed sometimes by an external wall(s) and partitions, to which the flights and landings are fixed. The string of a flight of steps fixed against a wall or partition is called wall string and the other string the outer string. Half space landing Newel post 100 x 100 Hand rail 75 x 50 Skirting Floor boards Balusters 25 or 19 100 x 50 landing joists built into walls 33 x 44 thick wall strings Section of 32 tread and 19 risers 12m deep housing in 250 x 38 string for tread, risers and wedges 175 x 75 trimmer support landing joist and newel post bolted to it. Foot of newel post bolted to floor joist. Tread and risers loused 12mm in close outer string. Floor boards Foot of newel post bolted to joist or raised timber ground floor. 6 Foot of outer string tonored and pinned to newel post. The provision of strings can be done in ways; close or closed strings (as above) and open or cut string. Close or Closed Strings is the method whereby the string encloses the treads and risers it supports. It looks happy and does not show the profile of the treads and risers it encloses. Open or cut string improves the appearance of a staircase; the outer strings are cut to the profile of treads and risers. 25 square balusters dovetail house in tread Painted rising Screws Cut outer string 38 x 38 brachct screwed to tread and string To strengthen the right-angled joints beneath, between treads, risers and string, angle blocks are used. Angle Blocks of triangular section of softwood 50square timber and120mm long each, are glued in the internal angles between the underside of the treads and riser, after 7 the have been together and glued and wedged into their housing in the string. Risen Tread Angle block riser Riser Tread Angle between 50square, 120 square * Pitch:- This is the angle of inclination of the stair from the horizontal, usually between 1500 to 4200. * Head Room and Clearance: - For people, goods, and furniture is normally between 1.5m to 2.0m, measured vertically between the lias of nosing or pitch line of the stair and the underside of the stair, landing and floors above the stair. * Summary of controls affective stair construction - Equal rise for every step or landing. - Equal going for every parallel tread. - Maximum pitch angle to the horizontal is 420. - Going of a tread should be atleast 220mm (Going, G 220mm). - Rise of a tread should be atleast 75mm and no greater than 220mm (Rise, R = 75 to 220mm). 8 - Headroom measured vertically above the pitch line is atleast 2.0m. - The sum of twice the rise plus the going is equal to or between 550mm and 700mm (2R + G = 550 to 700mm). - Unobstructed width of stair, excluding the string, is atleast 800mm. 600mm is acceptable if access is to be one room only, provided it is not a living room, Kitchen, bathroom or water closet. - There shall not be less than two (2) and not more than sixteen (16) risers in a flight. - Handrails are not required for the bottom two steps, thereafter are provided at a height between 840mm and 1.0m above the pitch line, and atleast 900mm around the landing. - Balusters are spaced at 100mm to prevent a 100mm diameter sphere passing through. TIMBER STAIRCASE Timber staircase is one in which a stair with treads and risers are constructed from timber boards and put together in the same way as a box or case. The members of a timber staircase flight are mainly strings or stringers tread and risers. Timber members are normally cut of the following sizes: treads 32 or 38, risers 19 or 25, strings 38 or 44. Because the members of the flight are put together like a box, 9 thin boards can be used and yet be strong enough to carry the loads normal to stairs. The usual method of joining risers to treads is to cut tongues on the edges of the risers and fit them to grooves cut in the treads. Treads are secured to the risers with screws, so as to prevent tongue coming out of the groove by the action of peoples’ weight on the tread. Nosing on treads usually projects out at about 32mm, or the thickness of tread, from the face of the riser below. It rounded for appearance purpose. Strings (Stringers) cut from 38 or 44 thick Landings: - A half and quarter space (turn) landing is constructed with a sawn softwood trimmer which supports sawn softwood landing joists or bearer, floor boards and newels or newel pests. Newel posts cut from 100 x 100 timber and are notched and bolted to the trimmer, serve to support handrails and provide a means of fixing the ends of outer strings. Balustrade: - The traditional balustrade consists of newel posts, handrail and timber balusters the arrangement of these three components is termed open balustrade. When the space between the handrail and a close string is enclosed with timber panels, plywood, hardboard, glass or any sheet material fixed to the light framework, the balustrade is then termed close (or enclosed) balustrade. 10 Handrails: – Cut from 75 x 50 timber are shaped and moulded, have their ends tenoned to mortises in the newels. For domestic buildings the minimum height of handrails above the line of nosing is 840mm vertically, and for other stairs 900mm. Balusters: - May be 25 or 19 square or moulded. They are either tenoned or housed in the underside of the handrail and tenoned into the top of closed string or set into housing in the treads of flights with cut strings. The triangular space between the underside of the lower flight of a stair and the floor is called the spandrel. It maybe left open or filled with timber framing as spandrel panel. To provide support under the centre of treads and also for fixing plaster boards a sawn softwood carriage below flight of a staircase. The fir (softwood) carriage is fixed under the centre of a staircase with brackets nailed each side of it and under the stair to reduce creaking. Winder: - is the name given to tapered treads that wind round quarter or half turn stairs in place of landings to reduce the number of steps required in the rest of the stair and to economies in space. The winders are supported on bearers housed in the newel post and the well string built up from two boards to house treads and risers. Winders are not recommended for the young and elderly and not for rise and means of escape. 11 Open balustrade 75 x 50 hand rail 25sq. balusters 100 X 100 newels Newels drop Fix carriage Apron Newels 100 x 90 joists Newels Risers 25 175 x 75 trimmers Spandrel panel Treads 32 Fool of Newel post bolted to floor joists Carriage First floor landing Open well PLAN 12 Trimmer Joist Newels Newel 100 x 100 Handrail 75 x 50 Stile of paneled balustrade 100 x 32 Top-rail of paneled balustrades 100 x 32 Three ply panel set in grooves in rails and stile of paneling Bottom rail 100 x 32 Capping to string 75 x 18 Close outer string 250 x 50 Newel post String Spandrel Bullrose bottom step (quarter circle turn String Newel post Spandrel Rounded bottom step (half circle turn) 13 Top of carriage fixed to trimmer or landing joists 175 x 75 rough brackets nailed to carriage to support centre of width of treads. 100 x 75 carriages fix Bottom of carriage fixed to 100 x 10 plates miled to floors Open Riser Wood Stair: - Open riser a ladder stair consists of strings with treads and no risers so that there is a space between the treads, the strings maybe either close or cut to outline the treads. The treads cut from 38 or 44 thick timbers are housed in closed string, secure in position with glued wood dowels. 10 or 13 diameter steel tie rods, one to every fourth tread are bolted under the treads through the string to strengthen fixed tread to the strings against shrinkage and twisting. The strings are fixed with bolts to sides of strings and to the trimmers. Where deeper strings are cut to provide a seating and fixing for tread, the tread are screwed to the cut top edge of the strings. Open riser wood stair are constructed as straight flight stairs, and no newel posts for handrail inzing. Handrail and balustrade are fixed to the sides of the strings. 14 Close string Close string, free stranding or screwed to plugs in wall as a wall string Tread housed 13 deep in string and glued 13 diameter steel tie rod bolted string Trimmer String bolted to trimmer with angle plate Tie rod Waist Outer string Metal standard bolted to side of string Cut string Handrail bolted to standards Galvanized steel plate bolted to string and to the solid ground floor Treads bear on and are secured to cut string with screws. CONCRETE STAIRS Generally reinforced concrete stair has better resistance to damage by fire than timber staircase. The width, rise, going and headroom and the arrangement of the flights of steps as straight flight, quarter turn, half turn and geometrical stairs is the same as for timber stairs and concrete stairs. The usual form is as a half turn (dog leg) stair. A simple reinforced concrete stair has a similar structural behavior to a simply supported floor slab. Formwork: - The underside contains a 25mm inclined plywood sheet supported on joists and struts. Steps are formed by securing boards 15 to the adjacent walls and suspending cleats and riser boards at the required spacing. Where walls do not occur, an open string maybe formed by using edge formwork cut to the stair profile. Reinforcement spacers should be used to provide at least 20mm concrete cover. Reinforcement of a concrete stair depends on the system of construction adopted and provisions. Usually the main reinforcement of the landing is both ways across the bottom of the slab, 150 x 38 board secured to wall 38 x 50 riser board 75 x 50 cleats 100 x 50 transom 100 x 75 or steel props Struts and braces Adjacent wall 25mm plywood Bracketing and cleats to 100 x 50 Folding wedges joists 16 Riser board Plywood decking Concrete Joists Edge formwork and the main reinforcement of the flights is one way down the flights. Bar extends out of the slab to provide reinforcement continuity. Concrete should be very of compressive strength 25 – 30n/mm2 conforming to a mix ratio of 1:1½:3. The effective depth of the inclined slab that forms the flights is at the narrow waist formed on section by the junction of tread and riser and the soffit of the flight. It is this thickness that has constructional strength and the steps play no part in supporting loads. The minimum of 20 cover for reinforcement is to protect the bars or steel red against five. 17 Metal balustrade 50 x 6 convex rail st 1 floor landing 40 x 5 rails SECTION A.A 20 sq. standards 12mm rods @ 150 C 12mm across flight one to each tread 12mm rods @ 150 C/C across width and length of landing Landing bears ½B in wall Concrete cover 12mm rods @ 150e/c Slid grd. floor Half space landing built into stair wall. 12mm rods @ 150 C/C across lav of landing 12mm rods @ 150 along the length of flight, and one across each tread. Precast Reinforced Concrete Stairs: - Stairs cast insitu are considerably more difficult to create than columns, beams and floors. The irregular shape and inclined soffit create difficulties which consume considerable formwork production time. Precast stairs compatible with precast floor systems, particularly as lifting equipment is on site and as the need for formwork would break the construction routine by requiring carpenters at intermittent stages. Where precast stairs are used with insitu concrete floors a recess is 18 left in both top and bottom floor slabs to accommodate a step left in the stair. Recess Recess Precast Concrete Steps (Recess): - These are generally used as an entrance feature with direct bearing on the ground-support is at either end and reinforcement minimal. This type of steps are normally constructed of short flights for entrance where the height of an entrance door is considerably higher than the ground level. ½B wall Optional open string 250 x 150mm precast concrete steps Open rise alterative using purpose made steps or paring slabs 225 x 150mm concrete steps 19 Spandrel Cantilever Steps: - These are steps built into a wall at one end only and receive no outer string support. As only one end is supported, a minimum of 225mm or one brick thick wall hold is necessary. Temporary support during construction is required at the free end, at least two 16mm diameter steel reinforcing rods are provided close to the upper surface to resist the bending stresses imposed by the cantilever situation. An alternative application uses precast tapered treads centred on a steel tube to create an open riser spiral stair, with two 16mm diameter steel balusters on every tread to support a tubular steel handrail. 225mm wall hold 16mm steel rods 1granite aggregate concrete 1:1½:3 900mm CANTILEVER STEP SECTION Steel axis tube 15mm mild steel rod baluster Precast, R. C. tread Mild sleeve around baluster OPEN RISE SPIRAL STAIR 20 Week 12 ROOFS The roof structure serve principally to prevent weather penetration and as a barrier against heat loss. The roof structure is broadly classified into two groups, flat roofs and pitch roofs. Roof structures are classed according to the interrelationship of components which make up their framework as follows: Single roofs, double roofs, triple roofs, trussed rafters. Materials employed or used for the construction of roofs are basically timer, concrete, and steel. Most pitch roofs are normally constructed of timer or steel, possibility of flat roofs in timber and steel still exist. Consequently most roof structure in concrete are constructed as flat roofs. The figure below shows a combination of roof formations. This unlikely arrangement indicates constructional forms, components and allied terminology which must be noted. Common rafter Ridge board Cripple rafter Valley rafter Purlin Ridge Verge Hip rafter Gable end Leanto roof Crown rafter Hipped end Flat roof Jack rafter Wall plate Hipped end is where the roof slope is continued around the end of a building, whereas the wall is carried up to the underside of the roof at a gable and hip rafters frame the external angles at the interaction of roof slopes, while valley rafters are used at internal angles. The shortened rafters running from hip rafters to plate and from ridge to valley rafters are termed jack rafters, while full-length rafters are often called common rafters. The bottom portion of the roof overhanging the wall is known as the eaves. Where the roof covering overhangs the gable end, it is termed the verge purlins are horizontal roof members which give intermediate support to rafters. Rafters are splay cut or beveled and nailed to the ridge board at the upper end and bird mouthed and nailed to the wall plate at the lower end. Roof slope is usually in degrees, whereas the pitch is the ratio of rise to span. The rise is the vertical distance between the ridge and the wall plate, while the span is the clear distance between walls. In a half pitch or ‘square pitched’ roof, the span is twice the rise, Eg. 3.5m rise with a 7m span. SINGLE ROOFS Single roofs are produced in a variety of forms, all having the common property of two-dimensional support, except at ridge board and wall plate levels. These roofs are simple in design and include; lean-to roofs, couple roots, close couple roofs and collar roofs. Lean-to roof: - This is a simple form of roof with support at one side on a main structural wall and at the other side on an independent wall. This is where the wall is carried up to a higher level than the other and the rafters bridge the space between. It is suitable for outbuildings and domestic garages with a span not exceeding 2.5m. The upper ends of rafters are supported by a ridge board plugged to the wall or a plate resting on embed brackets Couple roof: - Contains pairs of opposing rafters supported by wall plates and with a central ridging from ridge board. In absence of a tie they are weak, the rafters exert an outward thrust to the walls, and this type of roof is therefore restricted to a span of about 3.5m. This limits their application to small garages, sheds and similar single-storey building. Close couple roof: - In close couple form the span potential is greater with introduction of ceiling ties. This takes care of any deflation up to a span of 4.5m, from where an intermediate support to the rafters will be necessary. Collar roof: - The collar roof is a variation of close-couple with the ceiling tie raised. This roof form economies in brickwork by utilizing part of the roof space for accommodation. Collars are joined to rafters with dovetail halved joint to give increased-strength. Common rafter 50 x 100 LEAN-TO Wall Plates 100 x 1/5 Span 2.5m Ridge Board 38 x 175 Common rafter 50 x 100 COUPLE Rose Ridge Board 38 x 225 Common rafter 50 x 125 CLOSE COUPLE Collar 50 x 125 Ridge board 50 x 125 Common rafter 50 x 125 Do retailed halved joint Collar 50 x 125 COLLAR 1 /3 Rise Double roofs: - Spans beyond 4.5m may also be achieved by increasing the sectional area of the rafters and ties. At little over 5m the necessary size of timber becomes uneconomical in comparison to introducing additional members within the roof space. This is the use of a third dimensional unit known as a purlin which runs parallel to the wall plate and ridgeboard. The purlin supported by struts, collars and hangers at every 4th rafter, provides support to the rafters. Ridge board 38 x 175 50 x 100 com. Rafter @400 e/c Purlin 50 x 150 Binder 50 x 100 100 x 50 Hanger Structural partition Triple roofs: - The principal components are prefabricated or siteassembled trusses spaced at 1.8m to support purlins and ridgeboard. Varying designs offer an uninterrupted span potential of between 5m and 11m. Assembly is by simple bolted connection with toothed plates. Ridge Board Cover plate Purlin Rafter Binder Wall plate Stout Ceiling tie Trussed rafters: - These are a series of triangular trusses which have gradually superseded the use of bolted trusses in domestic roofing. They have the advantage of quality-controlled factory prefabrication with quick and simple site installation. Members are secured with galvanized steel nail plates. Precise span limits are difficult to define; to they depend on roof pitch, loading and arrangement of internal bracing. Most manufacturers offer a standard range of trusses of 12m span with pitch variations between 150 and 350. Purpose made designs are possible for larger spans and steeper pitches. Some basic, popular truss patterns are shown below, these are for modest span/loading requirements with symmetrical centreline location of bracing relative to the spans. STANDARD TRUSSED RAFTERS FINK OR SYMMETRICAL KINGPOST FAN ASYMMETRICAL MONOPITCH ATTIC DORMER WEEK 13 FLAT ROOFS Flat roofs in timber: Construction of these types of roofs is similar to that of a timber upper floor. Timber flat roof generally consist of softwood timber joist 38 to 50 thick and 75 to 225 deep placed on edge 400 to 600 apart with ends built into, onto or against brick walls and partitions. The joists are strutted using solid or herringbone strutting methods. End support for joists is achieved by building their ends into the inner skin of the wall, or supported on metal hangers, metal wall plate or corbels, same as in upper floor construction. To attain the required slight slope or fall for rainwater outlet in timber flat roof construction, timber firing pieces or tapering timber pieces are used. It consists of either tapered lengths of fir (softwood) nailed to the top of each joists or varying depth length of fir nailed across the joists. Tapered firing pieces nailed to top of joists Varying height firing pieces nailed across joists. To board timber flat roofs, roofs boards usually 19mm thick with rough surface from saw cat are employed. They are usually cut square (plain edges), and are tongued and grooved for good quality work. The roof joists generally bridge the shortest span and the boarding is nailed at right angles to them, although the boarding or its grain should preferably follow the fall to avoid warping boards retarding flow of water. Each board should be nailed with two nails to each joist with the nail heads well punched down below the surface of the boarding. As these boards may shrink and twist out of level as they dry, chipboard maybe used so as to maintain a level roof deck. Since a timber flat roof provides poor insulation against loss or gain of heat, some materials may be built into or onto the roof to improve its insulation against transfer of heat. Insulating materials are manufactured in the form of Boards (glass or mineral fibre, PVC, polystyrene foam), slabs (wood roof), Quilts (glass or mineral fibre), dry fill (expanded polystyrene, glass or granules of lightweight mineral). When there materials are used with timber roofs, the boards and slabs are fixed on joists under the boarding quilted materials are laid between or over the joists and dry fill between the joists. Reinforced Concrete Roofs Construction of these type of roofs is also similar to that of r.c. upper floors, only that the loads on roofs are less than those of floors and thickness of a concrete roof will usually be less than that of a floor of similar span. The constructional concrete topping of concrete roof is normally finished off level. The slight slope or fall is achieved with a severed of cement and sand, and with the top surface of the screed finished to the fall required. The least thickness of the screed being from 20 to 25, concrete roof slabs are often reinforced with steel bars in both directions, with the larger bars following the span, which is least width between the external wall or external walls and internal load bearing walls same way as r.c floors. To attain thermal insulation, a good thermal insulation material should be incorporated in the construction of the roof or a lightweight concrete slab construction be used. This could be done by using lightweight aggregate for the screed instead of sand. The lightweight aggregate in common use are foamed slag, fumice and vermiculite. These three minerals are all porous, and it is the air trapped in the minute pores of the materials which makes then lightweight and good thermal insulators. These insulation boards are most conveniently placed on top of the concrete roof, under the roof covering. FLAT ROOF COVERING There are basically three kinds of material used as coverings for flat roofs, mastic asphalt, built-up bitumen felt, and non-ferrous sheet metals (lead, copper zinc, and aluminum). Mastic Asphalt Asphalt is a mixture of soft material with low melting point, occurring naturally and has properties for preventing water penetration. Natural rock asphalt is hard and chocolate brown in colour. Solid blocks of manufactured asphalt are heated on site and spread hot over the surface of the roof in two layers to a finishing thickness of 20 with joists staggered at least 150mm at laps. As it cools the asphalt forms a continuous, hard water proof surface. An insulation membrane such as glass fibre may be placed above the concrete deck and below the asphalt. Asphalt skirting at upstands should be 13mm thick in two coats to a minimum height of 150mm above finished level of the asphalt it flat. The top edge of the skirting should be tucked into the parapet and pointed in cement mortar. If there is no parapet wall, the roof overhangs the external walls and the asphalt drains to a gutter. Coping Top of asphalt skirting turned into groove on Internal brick work angle fillet Internal angle fillet DPC Parapet DPC 50 asphalt skirting SKIRTING DETAILS Insulation Sheathing felt Reinforced concrete Screed Asphalt in two layers to 20mm thickness Asphalt finished over lead strip nailed roof Asphalt dressed over half-round wood roll Asphalt apron Strip of lead sheet welted and nailed to boards. Asphalt in two coats finished to 20mm thickness Fascia Asphalt Felt Boards Soffit Cavity wall Insulation Rough boards Firing piece Joist Joist Fascia Sheathing felt Hall round gutter Built-Up Bitumen Felt Roofing This roof covering is built-up in three layers of bitumen roof felt. Based materials such as fibre, asbestos and glass fibre are felted and impregnated with bitumen for bitumen roofing. The asbestos and glass fibre based felts have good stability resistance to fire and rot, and used for good quality roofing work. The cheaper fibre based felts have low dimensional stability and are used for low cost roofing work. The felt is laid across the roof with 50 side lap and 75 end lap between sheets, and with a shallow fall for rainwater runoff. On timber board or chipboard roof surface with insulation under the boards, the first under layer of felt is nailed across and along the laps of sheets. The second under layer is then bonded to the first in hot bitumen spread by brush or mop, and similar for the top or third layer to the second layer. The three layers may all be glass fibre base, or all asbestos fibre base, or alternated. On concrete screed finish which may absorb rainwater it is likely for water to be trapped in the screed under the roofing felt covering, which causes blisters from the effect of sun. to avoid this, a venting layer of felt on wet screed roof is used. This perforated layer of felt is laid dry on the screed and the three layers of felt are then bonded to it. The venting layer allows water vapour to be released through vapour pressure releases at abutments and vergers of the roof. In parapet walls and abutments, the felt is turned up 150 against the parapet and abutting walls, over an angle fillet, and either a dpc is turned down over the upstand of the felt roofing or a separate flashing stressed over the upstand to visit rainwater penetration. Along eaves and verges, the bitumen felt roofing maybe dressed over gutters with a welt or a separate non-ferrous drip may be used. Angle fillet Coping Three layers of roofing felt DPC Bitumen felt DPC Firing pieces Joist 3 layers of roofing felt on boards Gutter Timber boards on insulation board Built-up felt roofing min 150 Gutter Fascia WALL GUTTER Joist Wood fillet Verge board Gavity VERGE DETAIL Sheathing felt built-up felt roofing Fascia 2 coat angle fillet Screed Concrete CONCRETE ROOF SLAB Plasterboard Welted apron Batten Gutter on bracket Fascia METAL DRIP TO VERGE Metal drip Railing strip WELTED APRON TO EAVES Sheet Metal Roof Coverings Sheet metal roof coverings have good protection against wind and rain. They are light and durable. Four metals in sheet form are used; head, copper, zinc and aluminum. Their properties are as follows: Lead: - is ductile, flexible and a very heavy metal, used in thick sheets as roof covering. It is malleable and can be easily bent and beaten into shapes without damage. Lead is resistant to corrosion, when exposed to the atmosphere a film of carbonate of lead oxide forms on the surface of the sheets and prevent further corrosion. It is non-absorbent and has a long life span. Copper: - Is a heavy metal with good mechanical strength, it is malleable and can be used in thin sheet as roof covering. It can be beaten and bent into shapes. On exposure to atmosphere a thin coat of copper oxide forms on the sheets which prevents further oxidation of copper below it, which makes it resistant to most normal weathering agents (corrosion). It is also non-absorbent and has a long life span as lead. Zinc: - This is a lighter metal with good strength, it is not so malleable as lead and copper. It can be bent in sheet form, but it tend to become brittle and break. On exposure to atmosphere a film of zinc oxide forms on the surface of the sheets, and this gradually corrodes the zinc to reduce it’s life span to between 20 to 40 years. Zinc is also liable to damage in heavily polluted industrial atmosphere. Zinc is normally used for its less cost. Aluminum: - One of the lightest metals with average mechanical strength and is malleable. It is resistant to all weathering agents (corrosion). On exposure to the atmosphere a film of aluminum oxide forms and prevents further corrosion. Aluminum as roof coverings has useful life span between zinc and lead. Sizes and jointing of sheets Sizes of metal sheets used for roof covering is determined by the sizes of sheets manufactured are the need to allow for contraction and expansion of the sheet. Commonly manufactured sizes are:- lead: rolls 2.4 wide x 12.0 long x thickness in menof 1.8, 2.24, 2.5,3.15 or 3.55. Copper: Sheets 1.2 x 600 x 0.6m and 1.8 x 900 x 0.6mm Zinc: Sheets 2.4 x 900 x 1 or 0.8mm Aluminum: Sheets 1.8 x 600 x 0.7mm, 1.8 x 900 x 0.7mm, 1.8 x 1.2 x 0.7mm. Some types of joint have been developed which successfully joint sheets, keep out water and allow the sheets to expand and contract without tearing. The joint along or longitudinal to the fall are usually in the form of a roll. Rounded timber battens some 50 square are waited to the roof and edges of the sheets are either overlapped or covered at these timber rolls. The joints across or transverse to the fall of the roof are formed as a small step called a drip. The purpose of the drip is to accelerate the flow of rainwater running down the shallow slope of the roof. Where there is a parapet wall around the roof or where the roof is built-up against a wall, sheets are turned up against the wall about 150 as an upstand. The tops of these upstands are not fixed to allow for expansion without restraint. To cover the gab between the upstand and the wall, strips of sheet are tucked into a horizontal brick joint, wedged in place and dressed down over the upstand as an apron flashing. Clips are then used to secure the apron to the upstand to prevent wind from blowing the apron away. Lead Sheeting: - to allow the metal to contract without tearing away from the fixing and to prevent the sheet from creeping down the roof, no sheet of lead should be larger than 1.6m2. A lead flat joints across the fall of the roof are made in the form of drips or step down, and to reduce excessive increases in the thickness of the roof due to these drips they are spaced up to between 2.30 to 2.50m apart and rolls (joint longitudinal to fall) up to between 675 to 800m apart determined by the width of sheets. PITCHED ROOF COVERING MATERIALS Pitched roof covering materials are usually placed and fixed to the already constructed pitched roof framework of timber or steel. The type of pitched roof covering material sometimes determines the minimum amount of slope they are to be laid. Plain or double lap tiles: - Are made in a wide range of colours, either in clay or concrete. They are 265 x 165 x 12mm in size, under-eaves and top-course tiles are each 190mm long and tile-and-a-half tiles for use at verges are 250mm wide. They are slightly cambered and sometimes cross cambered in their lengths, so that the tails bed lightly, and to prevent entry of water by capillary action and to ventilate the underside of the tiles to enhance drying out after rain respectively. Each tile ha ribs for hanging over battens and two holes for nails near its head. They are nailed with 38mm nails of aluminum, copper, in zinc at every 4th course and at eaves, top courses and verges. Untearable sarking felt is provided under the tiling battens to prevent driving rain from penetrating the roof plain tiles are constructed with minimum slope of 400. Gauge 38 x 19 battens Rafter Lap Margin Plain tiles Rafter Quilt or loose insulation Under caves tiles 100 age gutter 25 fascia Underlay carried into gutter The lap is the amount by which the tails of tiles in one course overlap the heads of tiles in the next course but one below, and should not be less the 65mm. Gauge is the distance between centres of battens, calculated by the formula: gauge = length of tiles minus lap 2, hence the gauge of plain tiles to a 65mm lap = (265 – 65) 2 = 100mm. The margin is the exposed area of each tile on the roof and the length of the margin is the same as the gauge. 38 x 19 battens Tiler-and-ahalf tile Half round ridge tile 38 x 19 batten Cement mortar bedding Felt underlay Rafters Cement mortar Ridge board Main tile under cloak A typical verge detail above illustrate using tile-and-a-half tile to maintain the bond bedded on and pointed in cement mortar on an under cloak of plain tiles. The tiles overhang the wall by 50 to 75mm to give protection against weather. Half-round tiles bedded in cement mortar are commonly used to cover ridges. Hips maybe covered in a variety of ways similar to those used at ridges, this includes: Half round hip, bonnet hip and angular hip tiles. Examples of valley coverings include; purpose made valley, swept valley and laced valley. Purpose-made valley tiles Hip iron screwed to hop rafter Plain Tiles PURPOSE-MADE VALLEY Tile-and-ahalf tiles ANGULAR HIP HALF ROUND HIP SWEPT VALLEY Valley rafter 225 x 25 valley board Mortar Tile cut to required swept BONNET HIPS LACED VALLEY Single-lap tiles: - In single lap tiling each tile overlaps the edges or head of the tile in the course below and there is also side lap. The overlap prevents water entering the roof between adjacent tiles, and in emsequence the tiles can be laid with single and lap. Thus there is only one thickness of tile on the greater part of the roof with two thicknesses as the ends and sides of each tile. Dimensions for these type of tiles are usually fixed by the design of the tile. Some common types of single, lap tiles are: Italian tiles, Spanish tiles, double ronan tiles, and pantiles. There are also many forms of interlocking tiles manufactured in concrete. The principal advantages single-lap tiles over plain tiles is that they give a lighter roof covering and permit a flatter slope of roofs. They however more difficult to replace, and not so adaptable to complicated designs. They are constructed with a minimum slope of 300. 25 x 75 battens Over tiles Under tiles Rafters Boards SECTIONM THROUGH ITALIAN TILES 50 x 75 battens Over tiles Under tiles Rafters Boards SPANISH TILES 38 side lap DOUBLE ROMAN TILES Half round ridge tile 420 x 330mm pantiles Lap 25 x 50 batten felt underlay Batten course bedded and pointed WEEK 14 SLATES Although slates have been superseded by clay or concrete tiles and other forms of roofing materials, they are still used in slate-producing districts. Their sizes vary form 255 x 150mm to 610 x 355mm. Each slate is secured by two nails, at the head or centre of the slate, and the nails maybe yellow metal, copper, aluminum alloy, or zinc and the vary in length from 32 to 63mm according to the weight of slate. It is customary to centre nail all but the smallest slates as there is a tendency for the larger head-nailed slates to lift in high winds. The main advantage claimed for head-nailed slates is that there are two thicknesses of slate covering the nails, but this involves the use of a larger number of slates and they are not so easily repaired. Nails should not be less than 30mm from the edges and 25mm from the heads of slates. 2.50mm lead 38 x 19 batten Gauge Lap 200 Felt OPEN METAL underlay VALLEY Nails 19 Boarding 2.50mm lead State-and-aValley rafter 50 x 275 Boarding covering to half slate ridge rill Verge 50 diameter LEAD COVERED wood rill RIDGE Margin Eaves Side lap CENTRE NAILING SLATING Lap Gauge Rafter Slates Margin Felt underlay Half-round gutter Insulation 25 fascia Ridge board Felt underlay 50 wide lead ticks @ 750 centres Angle ridge tile bedded in mortar ANGLE RIDGE TILE EAVES DETAILS 19 soffit boarding Slates Asbestos Cement Slates: - are manufactured in sizes the width of which is half their length. They are laid with a 75mm lap with a minimum slope of 350. Asbestos cement slates are centre nailed with two copper wire nails to each slates, and the tails are prevented from lifting by a copper rivet passing the tail and between the edges of the two slates of the course below. The slates are so light that the rafters can be spaced up to 750mm apart. Two under courses are required at caves; slate of slate-and-a-half width are used at verges; asbestos cement ridge and hip coverings are available in addition to clay and cement fittings, and open metal valleys are preferable. Lead cup washer Asbestos washer 100 x 6 galvanized Driving screw Asbestos washer 8 diameter galvanized hock bolt Lead cup washer Timber purlin FIXING ASBESTOS CEMENT SHEETING TO WOOD Asbestos Cement Sheet PURLINS HOCK BOLT Packing piece Glass fibre insulation 25 thick Asbestos Cement living Sheets to 75 head lap FIXING ASBESTOS CEMENT SHEETING TO STEEL PURLINS 2 piece ridge capping Asbestos Cement Sheets Steel purlins ASBESTOS CEMENT RIDGE CAPPING SHEET COVERINGS TO PITCHED ROOFS Sheet coverings are available in different materials are particularly well suited for garages, stores, agricultural and industrial buildings. One of these common material is asbestos cement which has a natural grey colour. sheets are normally corrugated about 50mm deep in various lengths up to 4.60m. They are laid with an end lap of 150mm and the side lap varies with the design. Asbestos cement sheets are fixed to wood purlins with galvanized drive screws or to steel-angel purlins with hook bolts. The bolts or hooks should be placed on top of corrugations and lead cup washers to form a watertight joint. Special fittings are made for use at ridges, hips, corners and eaves. The sheeting is unattractive and although it is incombustible and light in weight, the surface softens with wreathing and becomes brittle with age and hardly attain a life span of 30 years. To counter this brittleness other materials have been produced, such as incorporating a core of corrugated steel covered with layers of asbestos and bitumen. This combines the strength of steel with the corrosionresisting properties of asbestos. Corrugated galvanized steel is inclined to be fairly short-lived, nosy, subject to condensation and rusting at bolt-holes, and is not well suited for most purposes. Aluminum sheets are also useful for roofing purposes. They are corrosion resistant, of light weight and have good appearance, their reflective value has some thermal insulation properties. The minimum recommended slope is 150 and the sheets are fixed in a similar manner to other corrugated sheet materials. The edges of sheets longitudinal to the fall are lapped over a timber which is cut from lengths of timber 50squares to form a wood roll. Two edges of the batten are rounded and two sides slightly splayed so that the soft metal can be dressed over it and the waist so formed allows the sheet to be clenched over the roll, without damage. To provide a smooth surface for sheet lead to contract and expand, an underlay of bitumen impregnated felt or water proof building paper is first laid across the whole roof boarding before the rolls are nailed. The edges of adjacent sheets are dressed over the wood roll in turn. The edge of the sheet is first dressed over as underlay or under-cloak and is nailed with copper nails to the side of the roll. The edge of the sheet is then dressed over as overlap or over-cloak with a 40mm opposite splash lap, without nailing to allow for contraction. Drips 50 deep are formed in the boarded roof by nailing a 50 x 25 fir batten with an anti-capillary groove and a rebate (into which the underlap is dressed and nailed) between the roof boards of the higher and lower bays. The groove ensures that no water rises between the sheets by capillary action. At abutments the lead sheet is turned up the wall face 150 as an upstand and 150 apron flashing passes over the top of the upstand to form a watertight joint. The top edge of the cover flashing is tucked and wedged into a brick joint and lead tack or clip prevent the edge of flashing from curling. Rainwater discharges into a parallel 300 deep lead gutter, constructed to slope or fall towards one or more rainwater outlet of pipe or pipes. These can be fixed outside or inside the building. When the rainwater pipe runs inside the building, it is usual to form a cesspool or eatchifit at the and of the gutter to act as a reservoir against flooding during hearing storm. Bossed end of roll Sheet lead dressed over roll as overlap Sheet lead dressed as overlap at drip Felt Sheet lead dressed as overlap Felt Underlap Felt 50 drip 50 x 50 woodroll Sheet lead dressed as underlap Batten with anti capillary groove Roof boards Boarding Edge rounded 50 Felt under lead Lead tacks 50 Lead wedge to apron at 450 dc. Sides wasted Apron Cement/sand fillet 40 wide lead tacks at 750 c/c Lead apron Upstands Felt Boards Insulating 50 drip Joist Upstands Sheet lead Fall Roll Felt Boards Insulating boards Apron Sheet lead on felt underlay Roll Fall Bossed end Lead dressed over fascia into gutter Fall round gutter Wall out away to show Roll cesspool Sheet lead Brick wall Firing piece Joist Upstands Lead pipe Fascia board Cesspool COPPER SHEETING: - Copper sheeting in a few years becomes covered with a light green compound of copper called patina, this gives the sheets pleasing colour and texture. The patina is black in heavily polluted areas. There are two sort of joints used for rolls in copper sheeting; the batten roll and the conical roll. (a) Batten rolls are splay sided timber batten fixed to the roof at 750 centres with brass screws, the heads of which are counter sunk into the batten. The edges of the sheet are turned up each side of the batten and a separate strip of copper sheet is then welted to the roof sheets as a capping. The sheets are secured by means of 50 wide strips of copper cleats fixed under the rolls at 450 apart and folded in with the sheets and capping. (b) Alternatively the edges of the sheets can be folded together in the form of a double welt over a conical section roll at 750 centres. Less sheet is required to form the conical roll the batten roll joint. Since drips formed in roof covers are spared up to 3.0 apart and copper sheets are either 1.2 or 1.8 long a double lock welt’ joint transverse to the fall has to be used, and because the joint is across the fall it is called a double lock cross welt. The double lock cross welt is folded up with the sheet at rolls and they are staggered to avoid welting too many thickness of copper sheets. Drips are the formed in the timber roof with a 63 or 70 step down using a batten, and the edges of the sheets are welted. Where the roof is surrounded by a parapet wall the provision and arrangement of upstand, apron and box gutter is exactly the same way as that formed for a lead covered roof, with cesspool for flood collection before discharging through pipes. Where there is no parapet wall around the roof and attractive eaves gutter is provided. Edges or verges of the roof down to the fall are usually finished with a roll copper chips. Upstand Apron Copper Sheets capping welt Apron Saddle piece Saddle welted to capping Copper sheets welted over roll Batten roll 50 wide cleat at 450c/c Felt Underlay 0.6mm copper sheet 63 x 50 conical wood roll Underlay Underlay Cleats Copper sheet Double lock cross welt folding in at roll Upstand ent to shape of roll and welted Conical roll Copper sheet Fall Board Welt Batten Fall Firing piece 16 Double lock cross welt Cappeing End of roll is splayed and upstand trimed and Batten roll belted to shape Copper Down sheet dressed Felt into gutter Fall round gutter Copper sheet Boards Fascia Soffit board Apron welted to sheet dressed over batten and down fascia Fascia Joist Eaves Welt Batten roll 40 wide clips nailed to fascia at 450 c/c Zinc sheeting: - Joints between sheets are designed to avoid much folding of the stiff metal. The joints along the fall are formed over a wood batten. The sheets are bent up on either side of the batten and are secured by means of 40 wide sheet zinc clips nailed under the batten at 750 centres, and the clips are turned up and clipped over the edge of the sheets. The batten, bent-up and clips are then covered with a 1.35 length of zinc copping secured by means of a holding down clip which is folded act of a strip of a zinc sheet. The holding down clip is nailed to the batten over the end of the capping, the end of the next length of capping is inserted into the fold in the holding down clip and then placed on the batten and in turn secured with a holding down clip. The battens are usually at 850 centres. Where there is no parapet wall around the roof the sheets are turned up against it 150 as an upstand and covered with an apron flashing tucked into a joint in the brick wall. The roof then drains to a zinc lined box gutter. If there is no parapet wall the sheets drain directly onto an eaves gutter. 40 wude clip nailed under rols at 750c/c Lower edges of capping feinted to grip sheets Holding down clip nailed batten over the end of cappng with the next length of capping tucked to fold. Zinc capping Capping Upstand Zinc sheet Nail Underlay Batten roll Zinc sheet Batten Boards Clip turned over upstand of sheet End of capping splayed and flattened and dressed over drip. Felt underlay End of capping folded and flattened at upstand Zinc Aprove Batten roll Capping Walted drip Capping Felt Boards Edge beaded Batten Batten roll Roll Upstand Firring piece Zinc sheet BEADED DRIP End of roll splayed and flattened and dressed over drip. Half round gutter Batten roll Zinc sheet Boards Clips at 750 c/c Fascia Beaded Drip Aluminum sheeting: - The thickness strength and malleability of aluminum sheet is comparable to that of copper sheet and it is jointed and fixed to the roof in the same way as copper sheet wife either batten or conical roll joints along the fall and double lock cross welts and drips across the fall, the details of these joints shown for copper sheeting apply equally for aluminum sheeting. SHEET METAL COVERING TO CONCRETE ROOFS Bitumen felt and asphalt have been used as covering to concrete flat roofs simply because of their cheap cost and the ease of laying them. But they have only a lifespan of 20 years. One of the sheet metals in sometimes used instead. The sheet metal is jointed and fixed to a concrete tool in the same way as on a timber roof. The wood rolls are secured to the concrete by screwing them to splayed timber battens set into the screed on the concrete or by securing them with bolts set in sand and cement holes punched in the screed. Drips should be formed in the surfaces of the roof as in timber roof, and details of jointing and dressing of the sheets is the same as those shown for timber roofs. WEEK 15 SUSPENDED CIELINGS SYSTEM A suspended ceiling is employed in may modern buildings to provide a smooth level ceiling without regard to the structural form of the building. The ceiling can be use together with the cavity between it and the structure, for various purposes. 1. Service pipes for water, electricity and drainage can be concealed, although they are still on the surface and therefore accessible. 2. Air-conditioning can be accommodated in the space. 3. The space itself can be used as a means if circulation of air (plenum). 4. The ceiling can be use to accommodate light fittings. These can be flush with the ceiling with all but the diffuser concealed. 5. the ceiling material can be selected so as to provide sound absorption where this is required by conditions in the room. Two types of suspension are used: Exposed tee: the bottom flange of the tee supporting the tiles is visible and tiles rest on it Concealed tee: the tiles are grooved (kerfed) to fit over the , thus concealing it. The remainder of the suspension consist of main rails, at about 1200mm centres, supported by hangers which are fixed to the 1 construction. The tees are fixed to the main rails at the tile spacing, usually 300 or 600 mm, with noggin pieces between the tees at a similar spacing. A cathedral ceiling is any tall ceiling area similar to those in a church. A dropped ceiling is one in which the finished surface is constructed anywhere from a few inches to several feet below the structure above it. This may be done for aesthetic purposes, such as achieving a desirable ceiling height; or practical purposes such as providing a space for HVAC or piping. An inverse of this would be a raised floor. A concave or barrel shaped ceiling is curved or rounded, usually for visual or acoustical value, while a coffered ceiling is divided into a grid of recessed square or octagonal panels, also called a lacunar ceiling. A cove ceiling uses a curved plaster transition between wall and ceiling; it is named for cove molding, a molding with a concave curve. 2 Ceilings have frequently been decorated with fresco painting, mosaic tiles and other surface treatments. While hard to execute (at least in situ) a decorated ceiling has the advantage that it is largely protected from damage by fingers and dust. In the past, however, this was more than compensated for by the damage from smoke from candles or a fireplace. Many historic buildings have celebrated ceilings, perhaps the most famous is the Sistine Chapel ceiling by Michelangelo. The ceiling of Wells Cathedral, England. Stretched ceiling 3