Download Brushless DC Motor Driver Module in a Power Flatpack 600V, 20 Amp

SENSITRON
SEMICONDUCTOR
SMC6G20-60
TECHNICAL DATA
DATA SHEET 1075, REV. A
Brushless DC Motor Driver Module in a Power Flatpack
600V, 20 Amp
FEATURES:
• Fully integrated 3-Phase Brushless DC Motor Control Subsystem
includes power stage, non-isolated driver stage, and controller stage
• IGBT Output Stage
• 20A Average DC bus current with 600V Maximum Peak Bus Voltage
• Internal Precision Current Sense Resistor (10W max. dissipation)
• Speed and Direction Control of Motor
• Brake Input for Dynamic Braking of Motor
• Over-voltage/Coast Input for Shutdown of All Power Switches
• Soft Start for Safe Motor Starting
• Hermetic (3.10" x 2.10" x 0.385")
APPLICATIONS:
• Fans and Pumps
• Hoists
• Actuator Systems
DESCRIPTION:
The SMC6G20-60 is an, integrated three-phase brushless DC motor controller/driver subsystems housed
in a 43 pin power flatpack. The SMC6G20-60 is best used as a two-quadrant speed controller for
controlling/driving fans, pumps, and motors in applications that require small size. Many integral control
features provide the user much flexibility in adapting the SMC6G20-60 to specific system requirements.
The small size of the complete subsystem is ideal for aerospace, military, and high-end industrial
applications.
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •
SMC6G20-60
SENSITRON
TECHNICAL DATA
DATA SHEET 1075, REV. A
SIMPLIFIED BLOCK DIAGRAM
Fs= 20 kHz Osc is internally
connected to PWM Input
PWM IN 9
Oscillator 10
+5V Ref 5
Fig. 1. Schematic Diagram
Quad Select 14
NC 3
NC- 6
NC 7
EA1 Out 8
EA1+4
EA1- 2
C= 0.01 µ F
Soft Start 18
I Sense
11
ISH 12
ISL 13
VCC 1
43 +V Motor
OV/Coast 17
Input
42,41
Phase A
39, 40 SA
Direction 24
Input
Speed 23
Input
38 +V Motor
37,36
Phase B
H3 Input 20
34, 35 SB
33 +V Motor
H2 Input 21
H1 Input 22
32,31
Phase C
Tach Output
15
Brake/Tach 16
Timing Input
29, 30 SC
25 CSH
Rs=
0.03Ω
Signal Ground
19
26 CSL
28,27
+V Motor
RTN
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •
To ISH,
Ip=7A
Or
To ISH,
Ip>7A
To ISL
SMC6G20-60
SENSITRON
TECHNICAL DATA
DATA SHEET 1075, REV. A
COMMUTATION TRUTH TABLE
This table shows the Phase Output state versus the state of the Hall-Effect and Direction Inputs. Please note that the
SMC6G20-60 Hall-Effect Inputs are Grey-encoded; that is, only one input is allowed to change from one
input state to
another at a time. The commutation coding shown reflects Hall-Effect sensors that are spaced at 120o mechanical
increments. Also, internal protection logic disables all three Phase Outputs when the Hall-Effect Inputs are set to an
illegal condition (i.e., all logic low or all logic high).
DIGITAL INPUTS
Dir
1
1
1
1
1
1
0
0
0
0
0
0
X
X
H1
0
0
0
1
1
1
1
1
1
0
0
0
0
1
H2
0
1
1
1
0
0
0
0
1
1
1
0
0
1
PHASE OUTPUTS
H3
1
1
0
0
0
1
1
0
0
0
1
1
0
1
A
Hi-Z
Sink
Sink
Hi-Z
Source
Source
Sink
Sink
Hi-Z
Source
Source
Hi-Z
Hi-Z
Hi-Z
B
Sink
Hi-Z
Source
Source
Hi-Z
Sink
Source
Hi-Z
Sink
Sink
Hi-Z
Source
Hi-Z
Hi-Z
C
.
Source
Source
Hi-Z
Sink
Sink
Hi-Z
Hi-Z
Source
Source
Hi-Z
Sink
Sink
Hi-Z
Hi-Z
Note: Direction “1” input corresponds to an open circuit state. “0” input corresponds to a low-impedance short to ground.
ABSOLUTE MAXIMUM RATINGS
Motor Supply Voltage, Vm .................................................……………………………. 600 Vdc
Peak Motor Supply Voltage VmpK ........................................………………………... 600 Vdc
Average DC bus current, ID ................................…………………………… 20 Amperes DC*
Peak Phase Output Current, Iom , pulse width = 10mSec..……………..….. 25 Amperes Peak*
Control Supply Voltage, VCC ...............................................…………………………….. +18 V
Logic Input Voltage (Note 1) .......................................…………………………... -0.3 V to +8 V
Reference Source Current ............................................…………………………..... -30 mAdc
Error Amplifier Input Voltage Range, (EA1+/EA1-) ...............………….....-0.3 Vdc to 10 Vdc
Error Amplifier Output Current ..........................................………………………….. ±8 mAdc
Spare Amplifier Input Voltage (EA2+/EA2-)......................………………...
NA
Spare Amplifier Output Current .........................................………………………….. NA
Current Sense Amplifier Input Voltage (ISH/ISL) ..................…………….... -0.3 V to +6 Vdc
Current Sense Amplifier Output Current ..................................……………………..±10 mAdc
Tachometer Output Current...........................................…………………………......±10 mAdc
PWM Input Voltage .........................................……………………………...-0.3 Vdc to +6 Vdc
Operating Junction Temperature .................................……………………...-55°C to +150° C
Storage Temperature Range..................................……………………….....-65°C to +150° C
Power Switch Junction-to-Case Thermal Resistance, Rthjc................…………….....1.0°C/W
Package Isolation Voltage .............................................……………………………..600 Vrms
Lead Soldering Temperature .......………....300°C, 10 seconds maximum, 0.125” from case
* Tcase = 25° C. This limit is imposed by the sense resistor rating.
RECOMMENDED OPERATING CONDITIONS (Tcase = 25° C)
Motor Power Supply Voltage, Vm .........................................………………………… +270Vdc
Average Phase Output Current, IO
With Internal Current Sense Resistor (Note 2)
Each Power Switch .... Tcase = < 80° C.......……………………………………………...15 A
Control Supply Voltage, VCC .........................................………………………... 15Vdc ±10%
Logic Low Input Voltage, VIL ......................................……………………….... 0.8 Vdc (max)
Logic High Input Voltage, VIH ......................................……………………….... 2.0 Vdc (min)
Note 1: Logic Inputs: Direction, Hall Inputs (H1...H3) Over-voltage-Coast, Speed, and Quad Select.
Note 2: The internal 0.030Ω current sense resistor is limited to 6 Watt power dissipation. Other values are available.
Please contact the factory for more information.
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •
SMC6G20-60
SENSITRON
TECHNICAL DATA
DATA SHEET 1075, REV. A
PARAMETER SYMBOL CONDITIONS (NOTE 1)
Power Output Section
Zero Gate Voltage Drain Current I dss Vds = 600Vdc
Vgs = 0V
Collector-to-Emitter Saturation Voltage) Ic =15 A
VGE = 15V (Note 4)
Gate Body Leakage Current Igssr VGE = 20 Vdc, Vds = 0V
Diode Forward Voltage Vf IF = 15 A
Diode Reverse Recovery Time trr IF = 15A, di/dt = -200A/usec,
VGE = 0V
Control Section
Control Supply Current Icc Vcc over operating range
Control Turn-On Threshold Vcc(+) Tc over operating range
Driver Turn-On Threshold Vcc(+) Tc over operating range
Reference Section
Output Voltage Vref
Output Voltage Vref Tc over operating range
Output Current Io
Load Regulation Iload = 0mA to -20mA
Short Circuit Current Isc Tc over operating range
Error Amplifier / Spare Amplifier Sections
EA1 / EA2 Input Offset Current Ios V(pin 2) = V(pin 4) = 0V
V(pin 3) = V(pin 6) = 0V
EA1 / EA2 Input Bias Current Iin V(pin 2) = V(pin 4) = 0V
V(pin 3) = V(pin 6) = 0V
Input Offset Voltage Vos 0V < Vcommon-mode < 3V mV
Amplifier Output Voltage Range -PWM Comparator Section
PWM Input Current Iin V(pin 9) = 2.5V
Current-Sense Amplifier Section
ISH / ISL Input Current Iin V(pin 12) = V(pin 13) = 0V
Input Offset Current Ios V(pin 12) = V(pin 13) = 0V
Peak Current Threshold Voltage Vpk V(pin 12) = 0V, V(pin 13)
Varied to Threshold
Over Current Threshold Voltage Voc V(pin 12) = 0V, V(pin 13)
Varied to Threshold
ISH / ISL Input Voltage Range -- (Note 2)
Amplifier Voltage Gain Av V(pin 12) = 0.3V, V(pin 13)
= 0.5V to 0.7V
Amplifier Level Shift -- V(pin 12) = V(pin13) = 0.3V
Logic Input Section
H1, H2, H3 Low Voltage Threshold Vil Tc over operating range
H1, H2, H3 High Voltage Threshold Vih Tc over operating range
H1, H2, H3 Input Current Iin Tc over operating range,
V(pin 20, 21 or 22) = 0Vdc
Quad Select / Direction
Threshold Voltage Vth Tc over operating range
Quad Select Voltage Hysteresis Vh
Quad Select Input Current Iin
Direction Input Current Iin
Overvoltage / Coast Input Section
Overvoltage / Coast Inhibit
Threshold Voltage Vth Tc over operating range
Overvoltage / Coast Restart
Threshold Voltage Vth Tc over operating range
Overvoltage / Coast Hysteresis Voltage Vh
Overvoltage / Coast Input Current Iin
MIN.
TYP.
MAX.
UNITS
250
uA
2.5
V
100
2.0
290
nA
V
nSec
100
mA
V
V
9.45
8.0
4.9
4.7
--40
50
5.0
5.0
--5
100
5.1
5.3
30
150
V
V
mA
mV
mA
-30
-3
0
nA
-50
-45
0
nA
7
6
V
0
0
3.0
30
uA
-850
0.14
-320
+/-2
0.20
0
+/-12
0.26
uA
uA
V
0.26
0.30
0.36
V
-1
1.75
1.95
2
2.15
V
V/V
2.4
2.5
2.65
V
0.8
1.6
-400
1.0
1.9
-250
1.2
2.0
-120
V
V
uA
0.8
2.0
-30
-500
1.4
70
50
-
150
-
V
mV
uA
uA
1.65
1.75
1.85
V
1.55
0.05
-10
1.65
0.10
-1
1.75
0.15
0
V
V
uA
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •
SMC6G20-60
SENSITRON
TECHNICAL DATA
DATA SHEET 1075, REV. A
MIN.
TYP.
MAX.
UNITS
PARAMETER SYMBOL CONDITIONS (NOTE 1)
Soft-Start Section
Soft-Start Discharge Current Id V(pin 18 = 2.5V
0.1
0.4
3.0
mA
Soft-Start Reset Threshold Voltage Vth
0.5
0.7
0.9
V
Tachometer/Brake Section
Tachometer Output High Level Voh Tc o ver operating range
4.7
5.0
5.3
V
(Pin 15) 10κ....to 2.5 V
Tachometer Output Low Level Vol Tc o ver operating range
(Pin 15) 10κ....to 2.5 V 0.2 V
85
100
140
us
Tachometer On-Time ton
0.1
%
Tachometer On-Time Variation -- Tc o ver operating range
-4.0
-1.9
mA
Brake/Tach Timing Input Current Iin V (pin 16) = 0V
Brake/Tach Timing
0.8
1.0
1.2
V
Threshold Voltage Vth Tc o ver operating range
Brake/Tach Timing
0.09
V
Voltage Hysteresis Vh
220
257
290
mV
Speed Input Threshold Voltage Vth Tc o ver operating range
-30
-5
30
uA
Speed Input Current Iin
Oscillator Section
Switching Frequency
12
16.0
20.0
kHz
SPECIFICATION NOTES:
1. All parameters specified for Ta = 25C, Vcc = 15Vdc, Rosc = set internally ....(to Vref), Cosc = set internally, and all Phase
Outputs unloaded (Ta ~ Tj). All negative currents shown
are sourced by (flow from) the pin under test.
2. Either ISH or ISL may be driven over the range shown.
3. Bold parameters tested at -55C, 25C, 125C for SFB.
4. Pulse Test: Pulse Width < 300 µSec, Duty Cycle < 2%.
PINOUTS
PIN#
NAME
PIN#
NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
VCC
EA1 “-” Input
NC
EA1 “+” Input
+5V Reference Output
NC
NC
EA1 Output
PWM Input
Oscillator Timing Input
Isense
ISH
ISL
Quad Select Input
Tachometer Output
Brake/Tach Timing Input
Overvoltage/Coast Input
Soft-Start Input
Ground
H3 Input
H2 Input
H1 Input
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
(Case)
Speed Input
Direction Input
CSH
CSL
Motor Return
Motor Return
Source C
Source C
Phase C Output
Phase C Output
Vmotor
Source B
Source B
Phase B Output
Phase B Output
Vmotor
Source A
Source A
Phase A Output
Phase A Output
Vmotor
(No Connection)
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •
SMC6G20-60
SENSITRON
TECHNICAL DATA
DATA SHEET 1075, REV. A
Test/Inspection
SFB
Precap Visual Inspection
100%
Temperature Cycle
100%
Mechanical Shock
100%
Hermeticity (Fine and Gross Leak)
100%
Pre Burn-In Electrical
100%
Burn-In (160 hours)
100%
Final Electrical Test
-55°C, +25°C, +125°C
Group A Testing
100%
Final Visual Inspection
100%
SF
100%
100%.
N.A.
100%
N.A.
N.A.
+25°C
N.A.
100%
SPP
100%
N.A.
N.A.
N.A.
N.A.
N.A.
+25°C
N.A.
100%
Fig. 1: Mechanical Outline Hermetic/Non-Hermetic Package
• 221 West Industry Court 3 Deer Park, NY 11729 3 (631) 586 7600, FAX 631 242 9798 •
• World Wide Web - www.sensitron.com • E-mail Address - [email protected] •